Solutions for the construction industry

Transcription

1 Solutions for the construction industry SECTOR

2

3 3 THE BROADEST RANGE OF SOLUTIONS FOR THE CONSTRUCTION INDUSTRY Enhancing construction equipment performance, efficiency, productivity and reliability is what we ve done for over 40 years. With experience alongside the major players in the world, our team of experts creates, designs and produces advanced technology solutions for a wide range of applications, such as transit mixer trucks, drilling equipment and cranes. Our range of products, including planetary drives, drum drives, track drives, slew drives or winch drives, is perfectly tailored to meet a broad variety of drive specifications and is making us global leader in this industry. BONFIGLIOLI HAS ALL THE EXPERIENCE NEEDED TO SUPPORT THE FOLLOWING MINING PROCESSES: Building Construction Page 4 to 11 Concrete Processes Page 24 to 27 Earth Moving Machines Page 12 to 17 Asphalt Plant Page 28 to 31 Road Machinery Page 18 to 23 Cement Plant Page 32 to 35

4 4 EXAMPLES OF SOLUTIONS WE PROVIDE FOR BUILDING CONSTRUCTION 1 Building Cranes 6 Crushers & Screeners 3 Truck-Mounted Cranes

5 5 Crawler Cranes 5 Drilling Machines 4 Rough Terrain Cranes 2

6 6 EXAMPLES OF SOLUTIONS WE PROVIDE FOR BUILDING CONSTRUCTION 1 Building Cranes Slew drives 700T series 1, ,000 Nm ,000 Winch drives 700C series 2, ,000 Nm S series 5, knm series 5, ,000 Nm FW series 5, knm Safe & Efficient solutions Robustness Adaptability High torque capacity Flange mounted Output shaft: splined or with integral pinion Rugged construction Notchless ground tooth root High availability by highest teeth and production quality Compact structure Robust layout of planetary gear unit High torque & load capacity Rotating housing flange Rugged construction Easy oil change from front side Easy drum mounting

7 7 2 Rough Terrain Cranes Slew drives Winch drives 700T series 700C series Nm 2, ,000 Nm S series 800 series 5, knm 5, ,500 Nm Safe & Efficient solutions Robustness Adaptability High torque capacity Flange mounted Output shaft: splined or with integral pinion Rugged construction Notchless ground tooth root High availability by highest teeth and production quality Compact structure Robust layout of planetary gear unit High torque & load capacity Rotating housing flange Rugged construction Easy oil change from front side Easy drum mounting

8 8 EXAMPLES OF SOLUTIONS WE PROVIDE FOR BUILDING CONSTRUCTION 3 4 Truck-Mounted Cranes Drilling Machines Slew drives 700T series 1, ,000 Nm S series 5, knm Slew drives 700T series 1, ,000 Nm S series 5, knm Safe & Efficient solutions Robustness Adaptability High torque capacity Flange mounted Output shaft: splined or with integral pinion Rugged construction Notchless ground tooth root High availability by highest teeth and production quality Safe & Efficient solutions Robustness Adaptability High torque capacity Flange mounted Output shaft: splined or with integral pinion Rugged construction Notchless ground tooth root High availability by highest teeth and production quality Winch drives Rotary head drives 700C series 300 series mobile 2, ,000 Nm 1, ,100,000 Nm ,4... 5,000 Compact structure Robust layout of planetary gear unit High torque & load capacity Rotating housing flange Rugged construction Easy oil change from front side Easy drum mounting Compact & Powerful Resistent to shock loads HIgh versatility OUTPUT CONFIGURATION Foot and flange mounted Output shaft: solid with key, splined, splined hollow, hollow with shrink disc INPUT CONFIGURATIONS Flanged axial piston hydraulic motors Hydraulic orbit motors IEC and Nema motor adaptors Solid input shaft

9 9 Track drives Winch drives 700CK series 700C series 1, ,000 Nm 2, ,000 Nm C series 800 series 18, ,000 Nm 5, ,000 Nm F series FW series knm 5, knm Compact design High torque & load capacity Available with failsafe parking brake and for most cartridge type fixed or variable. Rotating housing Rugged design Mechanical lifetime seals 3-7 Planetary wheels per stage Notchless ground tooth root Different ratios Compact structure Robust layout of planetary gear unit High torque & load capacity Rotating housing flange Rugged construction Easy oil change from front side Easy drum mounting

10 10 EXAMPLES OF SOLUTIONS WE PROVIDE FOR BUILDING CONSTRUCTION 5 Crawler Cranes Slew drives Track drives 700T series 700CK series 1, ,000 Nm Nm S series 5, knm Safe & Efficient solutions Robustness Adaptability High torque capacity Flange mounted Output shaft: splined or with integral pinion Rugged construction Notchless ground tooth root High availability by highest teeth and production quality 700C series 18, ,000 Nm FP series ,100 knm Winch drives 800 series 5, ,500 Nm Compact structure Robust layout of planetary gear unit High torque & load capacity Rotating housing flange Rugged construction Easy oil change from front side Easy drum mounting Safe & Efficient solutions Robustness Adaptability High torque capacity Flange mounted Output shaft: splined or with integral pinion Rugged construction Notchless ground tooth root High availability by highest teeth and production quality

11 11 6 Crushers & Screeners Track drives 700CK series 1, ,000 Nm Winch drives 700C series 2, ,000 Nm CP series 1, ,000 Nm series 5, ,500 Nm CE series 26, ,000 Nm F series knm Safe & Efficient solutions Robustness Adaptability High torque capacity Flange mounted Output shaft: splined or with integral pinion Rugged construction Notchless ground tooth root High availability by highest teeth and production quality Compact structure Robust layout of planetary gear unit High torque & load capacity Rotating housing flange Rugged construction Easy oil change from front side Easy drum mounting

12 12 EXAMPLES OF SOLUTIONS WE PROVIDE FOR EARTH MOVING MACHINES 2 Excavators

13 13 Mini-Excavators 1 3 Compact Track Loader

14 14 EXAMPLES OF SOLUTIONS WE PROVIDE FOR EARTH MOVING MACHINES 1 Mini-Excavators Track drives 700CK series 1, ,000 Nm Slew drives 700TK series ,000 Nm CP series 1, ,000 Nm Compact design High torque & load capacity Available with failsafe parking brake and for most cartridge type fixed or variable. Rotating housing Rugged design Mechanical lifetime seals 3-7 Planetary wheels per stage Notchless ground tooth root Different ratios Safe & Efficient solutions Robustness Adaptability High torque capacity Flange mounted Output shaft: splined or with integral pinion Rugged construction Notchless ground tooth root High availability by highest teeth and production quality

15 15 2 Excavators Track drives 700CK series 9, ,000 Nm Slew drives 700T & 700TK series 2, ,000 Nm FP series ,100 knm S series 5, knm Compact design High torque & load capacity Available with failsafe parking brake and for most cartridge type fixed or variable. Rotating housing Rugged design Mechanical lifetime seals 3-7 Planetary wheels per stage Notchless ground tooth root Different ratios Safe & Efficient solutions Robustness Adaptability High torque capacity Flange mounted Output shaft: splined or with integral pinion Rugged construction Notchless ground tooth root High availability by highest teeth and production quality

16 16 EXAMPLES OF SOLUTIONS WE PROVIDE FOR EARTH MOVING MACHINES 3 Compact Track Loader Track drives 700XT series 12, ,000 Nm CT series 3, ,500 Nm CK series 1, ,000 Nm Compact design High torque & load capacity Available with failsafe parking brake and for most cartridge type fixed or variable. Rotating housing Rugged design Mechanical lifetime seals 3-7 Planetary wheels per stage Notchless ground tooth root Different ratios

17 17

18 18 EXAMPLES OF SOLUTIONS WE PROVIDE FOR ROAD MACHINERY 4 Graders 7 Cold Milling Machines 3 Soil Compactors

19 19 Road Reclaimers 2 Pavers 1 Tandem Vibratory Rollers 6 Pneumatic Tyred Rollers 5

20 20 EXAMPLES OF SOLUTIONS WE PROVIDE FOR ROAD MACHINERY 1 Pavers Wheel drives 600W2/3 series 15, ,000 Nm Hi-Speed / Lo-Speed Track drives 700CT series 3, ,500 Nm Compact design High torque capacity Rugged design Rotating housing flange with studs to fit wheels and drums Mechanical lifetime seals Optional mechanical gear disengagement on request 700C series 18, ,000 Nm F series knm Auger drives 300 series mobile 1, ,100,000 Nm 3,4... 5,000 Compact & Powerful Resistent to shock loads HIgh versatility OUTPUT CONFIGURATION Foot and flange mounted Output shaft: solid with key, splined, splined hollow, hollow with shrink disc INPUT CONFIGURATIONS Flanged axial piston hydraulic motors Hydraulic orbit motors IEC and Nema motor adaptors Solid input shaft Compact design High torque & load capacity Available with failsafe parking brake and for most cartridge type fixed or variable. Rotating housing Rugged design Mechanical lifetime seals 3-7 Planetary wheels per stage Notchless ground tooth root Different ratios

21 Road Reclaimers Soil Compactors Wheel drives 600 series 30, ,000 Nm Wheel drives 600 series 4, ,000 Nm Compact design High torque capacity Rugged design Rotating housing flange with studs to fit wheels and drums Mechanical lifetime seals Optional mechanical gear disengagement on request Drum drives 700C series 26, ,000 Nm F series knm Compact design High torque capacity Rugged design Rotating housing flange with studs to fit wheels and drums Mechanical lifetime seals Optional mechanical gear disengagement on request Compact design High torque & load capacity Available with failsafe parking brake and for most cartridge type fixed or variable. Rotating housing Rugged design Mechanical lifetime seals 3-7 Planetary wheels per stage Notchless ground tooth root Different ratios

22 22 EXAMPLES OF SOLUTIONS WE PROVIDE FOR ROAD MACHINERY 4 5 Graders Pneumatic Tyred Rollers Wheel drives 600 series 15,000 Nm 30 Wheel drives 600Y series 14, ,000 Nm Customized & Compact design Resistent High performance Included high-speed clutch device Customized & Compact design Resistent High performance Brake designed for - Parking - Emergency stops - Dynamic braking at low speed (inching) Cartridge axial piston hydraulic motors Flanged axial piston hydraulic motors

23 Tandem Vibratory Rollers Cold Milling Machines Drum drives 700C series 1, ,000 Nm Wheel drives 600 series 4, ,000 Nm Compact design High torque capacity Rugged design Rotating housing flange with studs to fit wheels and drums Mechanical lifetime seals Optional mechanical gear disengagement on request Cutter drives 700C series 20, ,000 Nm FA series 8, knm Compact design High torque & load capacity Available with failsafe parking brake and for most cartridge type fixed or variable. Rotating housing Rugged design Mechanical lifetime seals 3-7 Planetary wheels per stage Notchless ground tooth root Different ratios Optimized housing design Compact structure High performance Dual stage planetary reduction Integrated pulley support shaft with reinforced bearings Notchless ground tooth root

24 24 EXAMPLES OF SOLUTIONS WE PROVIDE FOR CONCRETE PROCESSES 1 Skip Hoist Truck-Mounted 3 Concrete Pumps Transit mixer trucks 4

25 25 Concrete Mixer 2

26 26 EXAMPLES OF SOLUTIONS WE PROVIDE FOR CONCRETE PROCESSES 1 2 Skip Hoist Concrete Mixer Main Drive Main Drive 300M series Planetary gearbox and geared motor 300M series Planetary gearbox and geared motor 1, ,286,700 Nm 1, ,286,700 Nm , ,916 High radial load Easy integration with machine Flexibility in type of motor selection One-stop-shop for a complete drive solution Brakemotor Reinforced Bearings Hydraulic or electric motor input solution Wide range of output shaft options Compact design One-stop-shop for a complete drive solution High flexibility in layout and mounting positions High resistance in harsh & dusty ambient conditions Cost effective High Torque Density Up to 355kW Motor Power Belt Pulley Configuration Up to IE3 Efficiency Splined male shaft available Inverters Active Cube series Premium inverters Compact design Cost-saving Plug & play solution Standard cooling and optional water-cooling Tropicalized for harsh environment Keypad for easy setup, commissioning, parameterization, copy function and diagnosis Interface for communication with PC Field bus communication: I/O Extension Encoder & feedback evaluation PC software

27 Truck-Mounted Concrete Pumps Transit mixer trucks Slew drives 700T series Hydraulic and Electric solutions 3, ,000 Nm Drum drives 500 series Electric solutions 60,000 Nm Main: 1:220 Emergency: 1: series Hydraulic solutions 3, ,000 Nm Safe & Efficient solutions Robustness Adaptability High torque capacity Flange mounted Output shaft: splined or with integral pinion Rugged construction Notchless ground tooth root High availability by highest teeth and production quality Improved precision of rpm control Less noise levels & fuel consumption Reduced maintenance costs Energy efficiency Rugged design High torque capacity High load capacity Mounting frame for water tank Speed sensor

28 28 EXAMPLES OF SOLUTIONS WE PROVIDE FOR ASPHALT PLANT 1 Cold Feeder

29 29 3 Bucket Elevator Drying Drum 2 Asphalt Mixer 4

30 30 EXAMPLES OF SOLUTIONS WE PROVIDE FOR ASPHALT PLANT 1 2 Cold Feeder Drying Drum Belt Conveyor Drive Main Drive A series Helical bevel geared motor F series Shaft mounted geared motor ,000 Nm ,000 Nm , ,099 Cost Effective Easy integration with machine Mounting flexibility Compactness Compact gearmotor Right angle layout Wide range of mounting option Inverter duty motors Space effective solution and drum clearance Reliable operation in hot environment Easy installation High radial load Shaft mounting Keyed hollow shaft - two bore options per size, keyless shrink disc fitting (metric series) Reinforced Bearings on output shaft Thermal protection (bi-metallic, PTC or KTY) Inverters Active Cube series Premium inverters Compact design Cost-saving Plug & play solution Standard cooling and optional water-cooling Tropicalized for harsh environment Keypad for easy setup, commissioning, parameterization, copy function and diagnosis Interface for communication with PC Field bus communication: I/O Extension Encoder & feedback evaluation PC software STANDARD GEARBOXES AND GEARED MOTORS FOR CONSTRUCTION APPLICATIONS Taconite seals, C4 or C5 surface protection according to ISO , oil heaters, greasers and sensors. Heavy duty oil breather, IP56 degree of protection, thermal protective devices (thermistors and thermostats), anti condensate heaters.

31 Bucket Elevator Asphalt Mixer Main Drive HDO Heavy duty geared motor (Helical-Bevel) 8, ,000 Nm Auxiliary Drive A series Helical bevel geared motor Main Drive HDO Heavy duty geared motor (Helical-Bevel) 8, ,000 Nm ,000 Nm ,715 Two speeds operation simplify maintenance High transmissible power Safe operation One-stop-shop for a complete drive solution Smooth start/stop Auxiliary inch drive with self engaging clutch Backstop device Flexible coupling available Up to 355kW Motor Power Up to IE3 Efficiency High transmissible power Compact layout Easy mixer shafts synchronization One-stop-shop for a complete drive solution Easy integration with machine 2 nd input shaft option Motor-Gearbox direct coupling Up to 355kW Motor Power Up to IE3 Efficiency Rain Canopy option for vertical mounting Inverters Active Cube series Premium inverters Compact design Cost-saving Plug & play solution Standard cooling and optional water-cooling Tropicalized for harsh environment Keypad for easy setup, commissioning, parameterization, copy function and diagnosis Interface for communication with PC Field bus communication: I/O Extension Encoder & feedback evaluation PC software STANDARD GEARBOXES AND GEARED MOTORS FOR CONSTRUCTION APPLICATIONS Taconite seals, C4 or C5 surface protection according to ISO , oil heaters, greasers and sensors. Heavy duty oil breather, IP56 degree of protection, thermal protective devices (thermistors and thermostats), anti condensate heaters.

32 32 EXAMPLES OF SOLUTIONS WE PROVIDE FOR CEMENT PLANT 2 Crusher HPGR 1 Reclaimer Bridge Scraper 3 Mineral Sizer

33 33

34 34 EXAMPLES OF SOLUTIONS WE PROVIDE FOR CEMENT PLANT 1 Reclaimer Bridge Scraper Long Travel Drive & Towing Blades Drive 300M series Planetary gearbox and geared motor 1, ,286,700 Nm ,916 Compactness Wide selection of output speeds Cost effective Low maintenance High resistance in harsh & dusty ambient conditions High Torque density Modular design Wide ratios range Shaft mounting with torque arm option Inverters Active Cube series Premium inverters Compact design Cost-saving Plug & play solution Standard cooling and optional water-cooling Tropicalized for harsh environment Keypad for easy setup, commissioning, parameterization, copy function and diagnosis Interface for communication with PC Field bus communication: I/O Extension Encoder & feedback evaluation PC software STANDARD GEARBOXES AND GEARED MOTORS FOR CONSTRUCTION APPLICATIONS Taconite seals, C4 or C5 surface protection according to ISO , oil heaters, greasers and sensors. Heavy duty oil breather, IP56 degree of protection, thermal protective devices (thermistors and thermostats), anti condensate heaters.

35 Crusher HPGR Mineral Sizer for Clinker Cooler Main Drive HDO/HDP series Heavy duty geared motor (Helical-Bevel/Parallel) 7, ,000 Nm Main Drive 300M series Planetary gearbox and geared motor 1, ,286,700 Nm ,916 Compact layout solution Easy gearbox installation (shaft mounting option) Highly transmissible power Cooling-system free Wide range of temperature & working condition 14 gearbox sizes Modular design Torque up to Nm High Shock resistance Compact solution Easy integration with machine Extended lifetime and reliability Bearings with high load Increased bearing load capability Wide range of output shaft options Up to 355kW Motor Power Up to IE3 Efficiency Inverters Active Cube series Premium inverters Compact design Cost-saving Plug & play solution Standard cooling and optional water-cooling Tropicalized for harsh environment Keypad for easy setup, commissioning, parameterization, copy function and diagnosis Interface for communication with PC Field bus communication: I/O Extension Encoder & feedback evaluation PC software STANDARD GEARBOXES AND GEARED MOTORS FOR CONSTRUCTION APPLICATIONS Taconite seals, C4 or C5 surface protection according to ISO , oil heaters, greasers and sensors. Heavy duty oil breather, IP56 degree of protection, thermal protective devices (thermistors and thermostats), anti condensate heaters.

36 36 BONFIGLIOLI WORLDWIDE PRESENCE Bonfiglioli is located in regions and countries around the world that enable us to provide faster sales and service to customers. We are around the world, and around the corner. BRAZIL USA SPAIN UNITED KINGDOM FRANCE GERMANY SLOVAKIA TURKEY SINGAPORE CHINA HEADQUARTERS BRANCHES PRODUCTION FACILITIES ITALY SOUTH AFRICA INDIA VIETNAM AUSTRALIA NEW ZEALAND LOCAL SUPPORT Sales, Customer Service, Warranty, Tech support, Spare parts 21 BRANCH OFFICES IN 15 COUNTRIES WORLDWIDE DISTRIBUTION NETWORK BR_CAT_CBC_STD_ENG_R00_0

37 37 BONFIGLIOLI Bonfiglioli worldwide WORLDWIDE locations LOCATIONS Australia 2, Cox Place Glendenning NSW 2761 Locked Bag 1000 Plumpton NSW 2761 Tel Brazil Travessa Cláudio Armando 171 Bloco 3 - CEP Bairro Assunção São Bernardo do Campo - São Paulo Tel China Bonfiglioli Drives (Shanghai) Co., Ltd. #68, Hui-Lian Road, QingPu District, Shanghai Tel France 14 Rue Eugène Pottier Zone Industrielle de Moimont II Marly la Ville Tel Germany Sperberweg Neuss Tel Industrial Europark Fichtenhain B Krefeld Tel O&K Antriebstechnik Ruhrallee Hattingen Tel India Mobile, Wind Bonfiglioli Transmissions Pvt. Ltd. Plot No. AC7-AC11, SIDCO Industrial Estate, Thirumudivakkam Chennai Tel Industrial Survey No. 528, Porambakkam High Road, Mannur Village, Sriperambudur Taluk Chennai Tel Plot No. A-95, Phase IV, MIDC Chakan, Village Nighoje Pune, Maharashtra Italy Headquarters Bonfiglioli Riduttori S.p.A. Via Giovanni XXIII, 7/A Lippo di Calderara di Reno Bologna Tel Mobile, Wind Via Enrico Mattei, 12 Z.I. Villa Selva Forlì Tel Industrial Via Bazzane, 33/A Calderara di Reno Tel Via Trinità, Vignola Tel Via Sandro Pertini lotto 7b Carpiano Tel Bonfiglioli Mechatronic Research Via F. Zeni Rovereto Tel /36 New Zealand 88 Hastie Avenue, Mangere Bridge, 2022 Auckland PO Box 11795, Ellerslie Tel Singapore 24 Pioneer Crescent #02-08 West Park Bizcentral - Singapore, Tel Slovakia Robotnícka 2129 Považská Bystrica, Slovakia Tel South Africa 55 Galaxy Avenue, Linbro Business Park - Sandton Tel Spain Tecnotrans Bonfiglioli S.A. Pol. Ind. Zona Franca, Sector C, Calle F, nº Barcelona Tel Turkey Atatürk Organize Sanayi Bölgesi, Sk. No. 30 Atatürk Organize Sanayi Bölgesi, Çigli - Izmir Tel United Kingdom Industrial Unit 7, Colemeadow Road North Moons Moat - Redditch, Worcestershire B98 9PB Tel Mobile, Wind 3-7 Grosvenor Grange, Woolston Warrington - Cheshire WA1 4SF Tel USA Hargrave Drive Hebron, Kentucky Tel Vietnam Lot C-9D-CN My Phuoc Industrial Park 3 Ben Cat - Binh Duong Province Tel

38 NOTE

39 NOTE

40 We have a relentless commitment to excellence, innovation and sustainability. Our team creates, distributes and services world-class power transmission and drive solutions to keep the world in motion. HEADQUARTERS Bonfiglioli Riduttori S.p.A. Via Giovanni XXIII, 7/A Lippo di Calderara di Reno Bologna (Italy) tel: fax: bonfiglioli@bonfiglioli.com