Solutions for Agricultural and Forest machinery
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1 Solutions for Agricultural and Forest machinery SECTOR
2
3 3 Solutions for agricultural and forest machinery Bonfiglioli, with the broad and diversified Bonfiglioli Trasmital product range, can fully meet the specifications of agricultural and forestry machinery, and namely: Wheel drives for sprayers, windrowers, combine harvesters, sugar cane harvesters, grapes harvesters and, feed mixers. Track drives for forestry machines and, sugar cane harvesters. Slew drives for forestry machines, and for vertical mixer feeds. Each of these machines has its own special structural and duty characteristics, which Bonfiglioli is well aware of, thanks to over 30 years of experience in the industry working in close partnership with the leading manufacturers of agricultural and forestry machinery. Bonfiglioli is thus able to offer a range of products perfectly tailored to meet a broad variety of drive specifications: Wide range of reduction ratios. Wheel drives unit, complete with negative multidisc brakes in two versions: - Static, only for parking - Dynamic, for parking and for emergency braking, operated directly by brake pedal. A vast range of customised solutions and extensive expertise in the industry, make Bonfiglioli the ideal partner for all manufacturers of agricultural machinery.
4 4 Bonfiglioli Agricultural Drives for agricultural and forest machinery
5 5
6 6 Wheel drives for self-propelled sprayers, windrowers and mowers conditioners. 600 series Wheel drives When you are designing a wheeled agriculture equipment like sprayers, windrowers or mowers conditioners, Bonfiglioli 600 series represent the best choice for your vehicle. Thanks to specific features such as high torque and load capacities, the possibility to get a mechanical lifetime seals and an optional disengagement device to tow the vehicle in an emergency, these solutions are perfectly adapted to a wide range of applications. Type 606 W2..B 606 W2..H 607 W2..B Output torque (Nm) W2..B 30000
7 7 TYPE RANGE OF RATIOS MAX. INPUT SPEED HYDRAULIC MOTOR DRIVE MOTOR DISPLACEMENT BRAKING TORQUE MIN. OPENING PRESSURE WEIGHT MACHINE WEIGHT 1: min -1 cc/rev Nm bar Kg tons 606 W2..B up to 12 Axial piston 606 W2..H motor up to W2..B Variable displacement 609 W2..B L1 L4 L2 L3 D2 D3 D4 D5 D6 D1 D7 D8 TYPE D1 D2 D3 D4 D5 D6 D7 D8 L1 L2 L3 L4 606 W2..B M16x2 n 12 M20x1.5 n W2..H M16x2 n 18 M22x1.5 n 10 Depend on W2..B M20x2.5 n 20 M18x1.5 n 20 motor type W2..B M20x2.5 n 16 M22x1.5 n
8 8 Wheel drives for harvester. 600 series Wheel drives Bonfiglioli 600 series represent the best solution when you are designing a wheeled for harvester. With a compact design, high torque and load capacities, a negative multidisc parking brake and, an optional disengagement device to tow the vehicle in an emergency, these solutions perfectly match the application requirements. Type 605 W..V W..V 607 W..V 609 W..V 610 W..V 610 X 611 W..V Output torque (Nm)
9 9 TYPE RANGE OF RATIOS MAX. INPUT SPEED HYDRAULIC MOTOR DRIVE MOTOR DISPLACEMENT BRAKING TORQUE MIN. OPENING PRESSURE WEIGHT MACHINE WEIGHT 1: min -1 cc/rev Nm bar Kg tons 605 W..V W..V W..V Axial piston W..V motor Variable W..V displacement X W..V L1 L4 L2 L3 D1 D2 D3 D4 D5 D6 D7 D8 TYPE D1 D2 D3 D4 D5 D6 D7 D8 L1 L2 L3 L4 605 W..V M16x2 n 12 M20x1.5 n W..V M16x2 n 18 M22x1.5 n W..V M20x2.5 n 20 M18x1.5 n W..V M20x2.5 n 16 M22x1.5 n 16 Depend on motor type W..V M20x2.5 n 16 M22x1.5 n X M20x2.5 n 20 M20x2.5 n W..V M20x2.5 n 24 M20x1.5 n
10 10 Wheel Drives with Integrated Service & Parking brakes. 600 series Wheel drives with integrated service & parking brakes Typical applications Self-propelled Agricultural sprayer Combine harvester Potato, Carrot harvester Forage harvester Features Compact and modular design Compliant with international regulations for service, emergency and parking braking Improved modulability of service brake actuation Integrated oil immersed brake disc package Dedicated piston return system for optimized thermal performance (patent pending) Heavy duty discs to maximize thermal capacity for best energy dissipation also in extreme conditions P1 P2 P1: static brake port P2: service brake port ACTION P1 PORT P2 PORT Parking brake engaged Not pressurized Not pressurized Travel Pressurized Not pressurized Service braking Pressurized Pressurized (to modulate the braking torque)
11 11 Service Brake Performances Service Brake Torque Ms Control Pressure P2 Ps GEARBOX MODEL SERVICE BRAKE PARKING BRAKE Max torque (Ms) Max operating pressure (Ps) Max torque (Mp) Min release pressure (Pr) Nm bar Nm bar 605 W W W W X W The above data are just for reference only. To be verified based on actual machine data. HYDRAULIC SCHEME P1: static brake port P2: service brake port
12 12 Track drives for sugar cane and rice harvester and mulcher. 700C series Travel drives Bonfiglioli 700C series are perfectly suitable with a wide range of agriculture machines. Thanks to specific features such as its compact and rugged design, high torque and load capabilities and, the possibility to get a mechanical lifetime seals, these solutions represents the best possible option for the machine. All units are available with a failsafe parking brake and for most cartridge type fixed or variable. Type 705 C.. H 706 C3 B 707 C3 B 709 C3 B 710 C3 B 711 C3 B 713 C3 B Torque (Nm)
13 13 TYPE RANGE OF RATIOS MAX. INPUT SPEED HYDRAULIC MOTOR DRIVE MOTOR DISPLACEMENT BRAKING TORQUE MIN. OPENING PRESSURE WEIGHT MACHINE WEIGHT 1: min -1 cc/rev Nm bar Kg tons 705 C1 H Orbital motors C2 H C3 B C3 B Axial piston C3 B motor Variable C3 B displacement C3 B C3 B L2 L1 L3 D1 D2 D3 D4 D5 D6 D7 D8 TYPE D1 D2 D3 D4 D5 D6 D7 D8 L1 L2 L3 705 C1 H M16x2 n 10 M20x2.5 n C2 H M16x2 n 12 M16x2 n C3 B M16x2 n 18 M16x2 n C3 B M20x2.5 n 20 M16x2 n 20 Depend on C3 B M20x2.5 n 16 M16x2 n 30 motor type C3 B M20x2.5 n 16 M20x2.5 n C3 B M20x2.5 n 24 M20x2.5 n C3 B M20x2.5 n 24 M20x2.5 n
14 14 Wheel drives for feed mixers. 600 series Wheel drives When you are designing a wheeled for feed mixers, Bonfiglioli 600 series represent the best choice for your machine. Thanks to specific features such as high torque and load capacities, the possibility to get a mechanical lifetime seals and, an optional disengagement device to tow the vehicle in an emergency, these solutions are perfectly adapted to a wide range of applications. Type 603 W..V 603 W..L 605 W..V 606 W..V 607 W..V 609 W..V 610 W..V 610 X Output torque (Nm)
15 15 TYPE RANGE OF RATIOS MAX. INPUT SPEED HYDRAULIC MOTOR DRIVE MOTOR DISPLACEMENT BRAKING TORQUE MIN. OPENING PRESSURE WEIGHT MACHINE WEIGHT 1: min -1 cc/rev Nm bar Kg tons 603 W..V up to W..L up to W..V Axial piston 606 W..V motor Fixed W..V or Variable displacement 609 W..V W..V X L1 L4 L2 L3 D1 D2 D3 D4 D5 D6 D7 D8 TYPE D1 D2 D3 D4 D5 D6 D7 D8 L1 L2 L3 L4 603 W..V M16x2 n 8 M18x1.5 n W..L M16x2 n 8 M18x1.5 n W..V M16x2 n 12 M20x1.5 n W..V M16x2 n 18 M22x1.5 n 10 Depend on W..V M20x2.5 n 20 M18x1.5 n 20 motor type W..V M20x2.5 n 16 M22x1.5 n W..V M20x2.5 n 16 M22x1.5 n X M20x2.5 n 20 M20x2.5 n
16 16 Solutions for Feed mixers: Horizontal Milling Cutter Drives. 300 series Planetary drives The 300 series are compact and powerful. Their planetary drive train makes them the ideal choice for all the severe duty applications where shock loads and impacts are more the rule than the exception. The product configuration is highly versatile, due to several options as far as the mounting, the gear layout, the output shaft and the motor interface. All the features are available for each of the 20 finely spaced frame sizes, spanning over the Nm torque range. Finding the perfect match to any drive problem is therefore more than a wish, it is something users can safely rely on - always. Type Output torque (Nm)
17 17 TYPE MAX POWER MAX INPUT SPEED RANGE OF RATIOS DESIGN MACHINE WEIGHT kw rpm 1: A up to B B B B 8-10 Design A Design B L1 L2 L3 L1 L2 L3 D3 D1 D4 D2 D3 D4 D4 D1 D2 D4 Output HZ Output FZ Output HZ Output FZ TYPE D1 D2 D3 D4 L1 (2 stages) L2 L x74 DIN x74 DIN x94 DIN x94 DIN x3 DIN
18 18 Solutions for Feed mixers: Vertical Milling Cutter Drives. 700T series Cutter drives The cutter drives of the 700T series provides the safest and most effective solution for the vertical and horizontal screw feed mixers. The flexibility of the 700T design provides users with several options to meet the needs of your application. Type Torque (Nm) 709 T T
19 19 TYPE NOMINAL OUTPUT TORQUE MAX. OUTPUT TORQUE MAX. INPUT SPEED RANGE OF RATIOS MACHINE WEIGHT Nm Nm rpm 1: tons 709 T up tp T D1 D2 D3 D7 D8 D5 D6 L2 L1 D4 1 3/4 x20 1 3/4 x20 L3 L4 TYPE D1 D2 D3 D4 D5 D6 D7 D8 L1 L2 L3 L4 709 T D18 n 12 M20x1.5 n T D18 n 12 M20x1.5 n
20 20 Track drives for forestry machines. 700C series Travel drives Bonfiglioli 700C series are perfectly suitable with a wide range of forestry machines. Thanks to specific features such as its compact and rugged design, high torque and load capabilities and, the possibility to get a mechanical lifetime seals, these solutions represents the best possible option for the machine. Type Torque (Nm) 706 C3 B C3 B C3 B C3 B C3 B C3 B C3 B C3 B C3 H C3 H
21 21 TYPE RANGE OF RATIOS MAX. INPUT SPEED HYDRAULIC MOTOR DRIVE MOTOR DISPLACEMENT BRAKING TORQUE MIN. OPENING PRESSURE WEIGHT MACHINE WEIGHT 1: min -1 cc/rev Nm bar Kg Tons 706 C3 B up to C3 B C3 B C3 B Axial piston 711 C3 B motor Fixed C3 B or Variable displacement 715 C3 B C3 B C3 H C3 H over 45 L2 L1 L3 D1 D2 D3 D4 D5 D6 D7 D8 TYPE D1 D2 D3 D4 D5 D6 D7 D8 L1 L2 L3 706 C3 B M16x2 n 18 M16x2 n C3 B M20x2.5 n 20 M16x2 n C3 B M20x2.5 n 16 M16x2 n C3 B M20x2.5 n 16 M20x2.5 n C3 B M20x2.5 n 24 M20x2.5 n 24 Depend on C3 B M20x2.5 n 24 M20x2.5 n 24 motor type C3 B M20x2.5 n 24 M20x2.5 n C3 B M24x3 n 24 M18x1.5 n C3 H M30x3.5 n 20 M24x3 n C3 H M24x3 n 30 M24x3 n
22 22 Slew drives for forestry machines. 700T series Slew drives Bonfiglioli 700T series provide the safest and most effective solution for forestry machines. Highly appreciated by all the major manufacturers, the 700T series have long been established in the cranes, excavators and special equipment industries. Type 705 T2 706 T2 707 T2 709 T2 710 T2 711 T2 712 T3 Torque (Nm) T
23 23 TYPE RANGE OF RATIOS MAX. INPUT SPEED HYDRAULIC MOTOR DRIVE MOTOR DISPLACEMENT BRAKING TORQUE MIN. OPENING PRESSURE 1: min -1 cc/rev Nm bar Kg 705 T2 F WEIGHT DESIGN MACHINE WEIGHT ott A 705 T2 L ott B Up to T2 N B T2 N B T2 N 710 T2 N Axial piston motor Fixed or Variable B B T2 C displacement B 711 T2 F A T3 F A 712 T3 N B 713 T3 N B Over Design A Design B D5 D5 L2 D6 L1 L2 D6 D2 D3 D4 L1 D1 D2 D3 D4 m - z TYPE D1 D2 D3 D4 D5 D6 L1 L2 m z 705 T2 F T2 L T2 N T2 N T2 N T2 N T2 C T2 F T3 F ø21 n T3 N ø20 n T3 N Module / number of teeth of pinion UPON REQUEST
24 24 Electric powertrains for off-highway hybrid machinery. 600W with BPD electric motor Wheel drives Bonfiglioli s 600W planetary wheel drives can be coupled to a high power density electric motor, instead of conventional hydraulic. This complete mechatronic solution is designed for a high voltage hybrid powertrain system and was originally conceived for use on self propelled crop sprayers. It can, however, also be applied to other types of new generation off highway machinery for use in industrial and construction sectors. Using this solution can deliver many advantages and assure interesting benefits both to the machine manufacturer and to the end user. Thanks to the compact dimensions, the technology development phase is faster because it is easier to convert an off-highway equipment from traditional into an innovative hybrid electric one. Type 606 W 607 W 609 W 610 W 611 W Max deliverable torque (Nm)
25 25 Applications Hybrid-electric wheeled off highway machinery: Construction sector (bucket loaders, road building equipment, etc) Agriculture sector (sprayers, trailed or self propolled harvesters, etc) Industrial / material handling field (forwarders, aerial lifts, mobile cranes, etc) Advantages for OEM Possibility of downsizing and downspeeding of the combustion engines Ease of installation: electric solution dimensions comparable to standard hydrostatics Higher system reliability: fewer mechanical parts Virtually maintenance-free electric motors From wheel bolt to electric wire with only one supplier Advantages for final user Reduction of fuel consumption Increase of productivity Better machine manoeuvrability Electric solution is cleaner: lower danger of oil spills Motor data Functional diagram Technology BPD Hairpin Stator Winding DC bus operating voltage V DC Max power output kw Max torque output Nm Mobile solutions 600 series Electric motor WHEEL TRANSMISSION AUXILIARY DRIVES DC AC DC DC Max operating speed 8000 rpm INVERTER Bus DC Max efficiency 95.6 % CONVERTER CONVERTER Cooling PGW 50/50 or oil ENGINE GENERATOR BATTERY PACK
26 26 Bonfiglioli worldwide presence Bonfiglioli is located in regions and countries around the world that enable us to provide faster sales and service to customers. We are around the world, and around the corner. BRAZIL USA SPAIN UNITED KINGDOM FRANCE GERMANY SLOVAKIA TURKEY SINGAPORE CHINA HEADQUARTERS BRANCHES PRODUCTION FACILITIES ITALY SOUTH AFRICA INDIA VIETNAM AUSTRALIA NEW ZEALAND LOCAL SUPPORT Sales, Customer Service, Warranty, Tech support, Spare parts 21 BRANCH OFFICES IN 15 COUNTRIES WORLDWIDE DISTRIBUTION NETWORK TR_CAT_AFMA_STD_ENG_R01_2
27 Bonfiglioli worldwide locations Australia 2, Cox Place Glendenning NSW 2761 Locked Bag 1000 Plumpton NSW 2761 Tel Brazil Travessa Cláudio Armando 171 Bloco 3 - CEP Bairro Assunção São Bernardo do Campo - São Paulo Tel China Bonfiglioli Drives (Shanghai) Co., Ltd. #68, Hui-Lian Road, QingPu District, Shanghai Tel France 14 Rue Eugène Pottier Zone Industrielle de Moimont II Marly la Ville Tel Germany Sperberweg Neuss Tel Industrial Europark Fichtenhain B Krefeld Tel O&K Antriebstechnik Ruhrallee Hattingen Tel India Mobile, Wind Bonfiglioli Transmissions Pvt. Ltd. Plot No. AC7-AC11, SIDCO Industrial Estate, Thirumudivakkam Chennai Tel Industrial Survey No. 528, Porambakkam High Road, Mannur Village, Sriperambudur Taluk Chennai Tel Plot No. A-95, Phase IV, MIDC Chakan, Village Nighoje Pune, Maharashtra Italy Headquarters Bonfiglioli Riduttori S.p.A. Via Giovanni XXIII, 7/A Lippo di Calderara di Reno Bologna Tel Mobile, Wind Via Enrico Mattei, 12 Z.I. Villa Selva Forlì Tel Industrial Via Bazzane, 33/A Calderara di Reno Tel Via Trinità, Vignola Tel Via Sandro Pertini lotto 7b Carpiano Tel Bonfiglioli Mechatronic Research Via F. Zeni Rovereto Tel /36 New Zealand 88 Hastie Avenue, Mangere Bridge, 2022 Auckland PO Box 11795, Ellerslie Tel Singapore 24 Pioneer Crescent #02-08 West Park Bizcentral - Singapore, Tel Slovakia Robotnícka 2129 Považská Bystrica, Slovakia Tel South Africa 55 Galaxy Avenue, Linbro Business Park - Sandton Tel Spain Tecnotrans Bonfiglioli S.A. Pol. Ind. Zona Franca, Sector C, Calle F, nº Barcelona Tel Turkey Atatürk Organize Sanayi Bölgesi, Sk. No. 30 Atatürk Organize Sanayi Bölgesi, Çigli - Izmir Tel United Kingdom Industrial Unit 7, Colemeadow Road North Moons Moat - Redditch, Worcestershire B98 9PB Tel Mobile, Wind 3-7 Grosvenor Grange, Woolston Warrington - Cheshire WA1 4SF Tel USA Hargrave Drive Hebron, Kentucky Tel Vietnam Lot C-9D-CN My Phuoc Industrial Park 3 Ben Cat - Binh Duong Province Tel
28 We have a relentless commitment to excellence, innovation and sustainability. Our team creates, distributes and services world-class power transmission and drive solutions to keep the world in motion. HEADQUARTERS Bonfiglioli Riduttori S.p.A. Via Giovanni XXIII, 7/A Lippo di Calderara di Reno Bologna (Italy) tel: fax: bonfiglioli@bonfiglioli.com
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