Solutions for Logistics & Industrial cranes

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1 Solutions for Logistics & Industrial cranes APPLICATIONS

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3 3 SOLUTIONS FOR LOGISTICS & INDUSTRIAL CRANES For more than 60 years, Bonfiglioli s solutions have been going up and down with thousands of cranes in the world. Overhead, gantry, vessel handling cranes, jib cranes are the main pillars of the logistics chain and heavy-duty industrial processes such as loading and transportation of containers. Bonfiglioli s range of products perfectly meets requirements for cranes thanks to the high protection ratings of the gearboxes and motors provided; a reliable solution both for indoor and outdoor installations. Moving workloads quickly and safely is a daily challenge in the crane business, and we are well aware of that. Our frequency drives and inverters provide the intelligence, flexibility and performance to succeed in here. Bonfiglioli offers complete drive solutions for hoist, trolley and travel drives that can improve operations safety and increase productivity. We have significant experience alongside a global leading manufacturer in lifting equipment, allowing us to be a privileged partner. PRE-SALES & AFTER SALES SERVICES: Pre-Sales support and co-engineering (FEM standard analysis, gears and bearings lifetime calculation in line with required standards, load verifications etc.) Tailored service and warranty plans Tailored solution as per Customer needs (special output shaft design and auxiliary devices like brakes, couplings etc.) THESE ARE ALL THE VARIOUS TYPES OF INDUSTRIAL AND LOGISTICS CRANES Gantry Crane Ship Loader/Unloader Overhead Crane Boom Crane

4 4 WE PROVIDE LONG TRAVEL, CROSS TRAVEL, HOIST & SLEW DRIVES SOLUTIONS FOR LOGISTIC & INDUSTRIAL CRANES 1 Industrial Cranes Gantry Crane Overhead Crane Jib Crane

5 5 Logistic Cranes Ship Loader/Unloader Boom Crane 2

6 6 EXAMPLES OF SOLUTIONS WE PROVIDE FOR INDUSTRIAL CRANES 1 Solutions for Gantry Crane Hoist Drive: HDP - Heavy duty geared motor (Helical-Parallel) Robustness Wide range of temperature and working condition Space effective U-shape E-Motor-Reducer-Hoist Drum Arrangement Safety brake easy Inspection & maintenance Double Input Electro-mechanical negative brake system Servo Fan Long Travel Drive: A - Helical bevel geared motor Space effective solution & ground clearance Easy Installation Reliable operation for vertical mounting E-motor Shrink disk shaft coupling Brakemotor with microswitch monitoring system IP 56 Protection & Rain Canopy Active Cube - Premium Inverter Multi drive Synchronisation & torque control Drive Control is Highly Customisable Easy synchronisation of the long travel wheel speed Master & Slave Control & Communication protocol PLC with integrated functionality Electric Shaft with master/slave configuration (Systembus) Integrated Anti-sway function GEARBOXES & GEARED MOTORS OPTIONS FOR LOGISTIC & INDUSTRIAL CRANE APPLICATIONS: Quality documentations and certifications; Energy certified motors compliant with all MEPS (Minimum Efficiency Performance Standards); Fluoroelastomer, Taconite and double lip seals; Oil heaters and motor anti-condensation heaters; Protection Degree up to IP 56; Paintings up to C5MH & Marine according to ISO ; Quick Connector Terminal Box; Tropicalised motor winding.

7 7 Solutions for Overhead Crane Cross Travel Drive: F - Shaft mounted geared motor Space Saving Easy Installation No Oil service One stop-shop for a complete drive solution Cost Effective Solution Wide travel speed range Compact Gearmotor Shrink disk or Keyway hollow shaft arrangement Small units sealed for life Brakemotors Available Servo Fan Hoist Drive: Active Cube & AEC - Premium inverters and Regenerative units Increased safety Energy saving & Cost effective Advanced brake control Precise Hoisting Speed Control Recovered electricity can be sent back to the grid Energy Recovery Braking Availability of the most used field bus Built in safe torque off Current Consumption optimisation Integrated Load detection function GEARBOXES & GEARED MOTORS OPTIONS FOR LOGISTIC & INDUSTRIAL CRANE APPLICATIONS: Quality documentations and certifications; Energy certified motors compliant with all MEPS (Minimum Efficiency Performance Standards); Fluoroelastomer, Taconite and double lip seals; Oil heaters and motor anti-condensation heaters; Protection Degree up to IP 56; Paintings up to C5MH & Marine according to ISO ; Quick Connector Terminal Box; Tropicalised motor winding.

8 8 EXAMPLES OF SOLUTIONS WE PROVIDE FOR LOGISTICS CRANES 2 Solutions for Boom Crane Travel drives Slew drives 700C series F series 700T series S series OUTPUT TORQUE knm OUTPUT TORQUE knm OUTPUT TORQUE knm OUTPUT TORQUE knm GEAR RATIOS GEAR RATIOS GEAR RATIOS GEAR RATIOS Power shift capability Compact solution High performance Two-gear shifting transmission Hydraulic controlled shifting Integrated parking & emergency brake Optional cooling flow to input stage and clutch unit Wide variety of ratio combinations Compact structure Suitable for various hydraulic motors High performance Notch-less ground tooth root Integrated disc-brake Ready availability with highest teeth and production quality FP series FTU series OUTPUT TORQUE knm OUTPUT TORQUE knm GEAR RATIOS GEAR RATIOS Compact structure High performance Ready availability with highest teeth and production quality 3-7 Planetary wheels per stage Notch-less ground tooth root Different ratios Integrated disc-brake GEARBOXES & GEARED MOTORS OPTIONS FOR LOGISTIC & INDUSTRIAL CRANE APPLICATIONS: Quality documentations and certifications; Energy certified motors compliant with all MEPS (Minimum Efficiency Performance Standards); Fluoroelastomer, Taconite and double lip seals; Oil heaters and motor anti-condensation heaters; Protection Degree up to IP 56; Paintings up to C5MH & Marine according to ISO ; Quick Connector Terminal Box; Tropicalised motor winding.

9 9 Solutions for Ship Loader/Unloader Slew Drive: 300M - Planetary geared motor Hydraulic or electric motor input solution Integration with negative brake High overload capacity Torque control Easy installation Backlash control Reinforced bearing output shaft Eccentric mounting flange option for pinion /girth gear adjustment Shock load up to Nm Encoder and integrated load cell Base frame, coupling, brake, motor Oil expansion tank & oil level switch Plug-in pinion Wide Torque & Ratio Range Boom Conveyor Drive: HDO - Heavy duty geared motor (Bevel-Helical) One-stop-shop for a complete drive solution E-motor alignment free solution & free base frame Reliable, free maintenance and integrated cooling system Extended lifetime & reliability Highly transmissible power Reliable operation during boom tilting Extended bearing lifetime Torque range up to Nm Strengthened E-motor input flange with integrated fan and coupling Wide range of options Integrated forced oil lubrication option Torque arm, coupling, brake, motor GEARBOXES & GEARED MOTORS OPTIONS FOR LOGISTIC & INDUSTRIAL CRANE APPLICATIONS: Quality documentations and certifications; Energy certified motors compliant with all MEPS (Minimum Efficiency Performance Standards); Fluoroelastomer, Taconite and double lip seals; Oil heaters and motor anti-condensation heaters; Protection Degree up to IP 56; Paintings up to C5MH & Marine according to ISO ; Quick Connector Terminal Box; Tropicalised motor winding.

10 10 Bonfiglioli worldwide presence Bonfiglioli is located in regions and countries around the world that enable us to provide faster sales and service to customers. We are around the world, and around the corner. BRAZIL USA SPAIN UNITED KINGDOM FRANCE GERMANY SLOVAKIA TURKEY SINGAPORE CHINA HEADQUARTERS BRANCHES PRODUCTION FACILITIES ITALY SOUTH AFRICA INDIA VIETNAM AUSTRALIA NEW ZEALAND LOCAL SUPPORT Sales, Customer Service, Warranty, Tech support, Spare parts 21 BRANCH OFFICES IN 15 COUNTRIES WORLDWIDE DISTRIBUTION NETWORK BR_CAT_CRANE_STD_ENG_R02_0

11 Bonfiglioli worldwide locations Australia 2, Cox Place Glendenning NSW 2761 Locked Bag 1000 Plumpton NSW 2761 Tel Brazil Travessa Cláudio Armando 171 Bloco 3 - CEP Bairro Assunção São Bernardo do Campo - São Paulo Tel China Bonfiglioli Drives (Shanghai) Co., Ltd. #68, Hui-Lian Road, QingPu District, Shanghai Tel France 14 Rue Eugène Pottier Zone Industrielle de Moimont II Marly la Ville Tel Germany Sperberweg Neuss Tel Industrial Europark Fichtenhain B Krefeld Tel O&K Antriebstechnik Ruhrallee Hattingen Tel India Mobile, Wind Bonfiglioli Transmissions Pvt. Ltd. Plot No. AC7-AC11, SIDCO Industrial Estate, Thirumudivakkam Chennai Tel Industrial Survey No. 528, Porambakkam High Road, Mannur Village, Sriperambudur Taluk Chennai Tel Plot No. A-95, Phase IV, MIDC Chakan, Village Nighoje Pune, Maharashtra Italy Headquarters Bonfiglioli Riduttori S.p.A. Via Giovanni XXIII, 7/A Lippo di Calderara di Reno Bologna Tel Mobile, Wind Via Enrico Mattei, 12 Z.I. Villa Selva Forlì Tel Industrial Via Bazzane, 33/A Calderara di Reno Tel Via Trinità, Vignola Tel Via Sandro Pertini lotto 7b Carpiano Tel Bonfiglioli Mechatronic Research Via F. Zeni Rovereto Tel /36 New Zealand 88 Hastie Avenue, Mangere Bridge, 2022 Auckland PO Box 11795, Ellerslie Tel Singapore 24 Pioneer Crescent #02-08 West Park Bizcentral - Singapore, Tel Slovakia Robotnícka 2129 Považská Bystrica, Slovakia Tel South Africa 55 Galaxy Avenue, Linbro Business Park - Sandton Tel Spain Tecnotrans Bonfiglioli S.A. Pol. Ind. Zona Franca, Sector C, Calle F, nº Barcelona Tel Turkey Atatürk Organize Sanayi Bölgesi, Sk. No. 30 Atatürk Organize Sanayi Bölgesi, Çigli - Izmir Tel United Kingdom Industrial Unit 7, Colemeadow Road North Moons Moat - Redditch, Worcestershire B98 9PB Tel Mobile, Wind 3-7 Grosvenor Grange, Woolston Warrington - Cheshire WA1 4SF Tel USA Hargrave Drive Hebron, Kentucky Tel Vietnam Lot C-9D-CN My Phuoc Industrial Park 3 Ben Cat - Binh Duong Province Tel

12 We have a relentless commitment to excellence, innovation and sustainability. Our team creates, distributes and services world-class power transmission and drive solutions to keep the world in motion. HEADQUARTERS Bonfiglioli Riduttori S.p.A. Via Giovanni XXIII, 7/A Lippo di Calderara di Reno Bologna (Italy) tel: fax: bonfiglioli@bonfiglioli.com