A complete range of drives for Marine and Offshore applications

Transcription

1 A complete range of drives for Marine and Offshore applications 1

2 2

3 3 A complete range of drives for Marine and Offshore applications The Bonfiglioli Group offers a wide and diverse range of products for lifting, pulling and slewing machinery in marine and offshore applications like shipboard cranes, offshore cranes, deck machinery, azimuth thrusters and pipe layers. Products include planetary gearboxes, bevel helical and parallel shaft gearboxes, electric motors and frequency controllers. The design of specific groups of products and jacking gears has been assessed with the major Classification Societies like ABS, DNV GL, LR, etc. These products can be delivered with 3.2 Certification in all major Classes, and are Classed with full traceability of the load carrying components. Bonfiglioli has also developed a specific range of gearboxes for jacking machinery with rack and pinion design, intended for jackup drilling rigs, service liftboats, accommodation and windmill installation vessels. With the majority acquisition of O&K Antriebstechnik GmbH, a premium brand that combines 130 years of history with unique technological knowhow, Bonfiglioli significantly extended its range of planetary gearboxes for tracked and wheeled mobile machines, cranes, mining equipment and marine applications. This greater availability of medium to high power products allows Bonfiglioli to offer a complete range for heavy duty applications. Thanks to this acquisition, Bonfiglioli is now the manufacturer with the largest range of final drives in the world. Main applications Shipboard Cranes Deck Machinery Offshore Cranes & Winches Azimuth Thrusters Jacking Machinery Pipelayers

4 4 A complete range of drives for Marine and Offshore applications New Winch Gearboxes for electric driven Offshore Cranes Jacking Gearboxes with storm holding torque from 400kNm to 2900kNm ABS and DNV GL Type Approval Program

5 5 Global presence and Local manufacturing Now the world s largest range of Planetary Gearboxes up to 3000kNm of torque Winch Gearboxes for Lifeboat Davits (SOLAS compliant)

6 6 Solutions for Shipboard Cranes Winch gears and slewing gears are offered by Bonfiglioli for marine cranes such as cargo cranes, utility cranes, hose handling cranes, etc. Winch gears are typically developed from the wheel hub gear Bonfiglioli series 700C and FW design with hydraulic drive, which has been and still is the strength of Bonfiglioli Group in the mobile machinery for construction, road building and mining. This powerful background enables Bonfiglioli to deliver almost unlimited variations and options. The plug-in 700C and FW design is compact and light with gear train integrated into the winch drum. The brake can be integrated inside the gearbox or mounted externally, with common lubrication of the gears. Compact electric-driven variations have been developed as well. Slewing gears are offered from the Bonfiglioli 700T, S and 300 series, with integrated pinion and detached pinion, respectively. Many variations of pinions and interfaces are available. The modular design of these two product series allows almost unlimited product configurations, one to four gear stages, and hydraulic and electric driven variations, as well as in-line or right angle configurations. The 700T is offered with integrated carburized pinion for allowing gear play adjustment with the slewing ring toothing. The 700TF design, with single spigot installation, and 700N design, with double support points, are available throughout the full range. Selection of suitable products is in compliance with FEM classification rules of the mechanism. PRODUCTS: 700C series FW series 700T series S series

7 7 Winch drives 700C series FEM classification T5 - L2 - M5 at OUTPUT SPEED 25 rpm: 703 C C C C C C C C C C C C C C FW series FEM class, M5-T5-L2 at 25 rpm Bigger sizes on request FW FW FW FW FW40A FW FW55A FW55B FW FW FW FW FW FW FW Slew drives 700T series FEM classification T5 - L2 - M5 at OUTPUT SPEED 15 rpm: 705 T T T T T T S series FEM classification T5 - L2 - M5 at OUTPUT SPEED 15 rpm: S S S S S S

8 8 Solutions for Deck Machinery Several applications like mooring & tugger winches, anchor handling systems, traction & storage winches, capstans and windlasses offer a bench test for the 700C and FW series in medium-light power cases, and HDP/HDO series in medium-high power cases. The 300 series and 700T series are used for pinion ring transmission systems. The winch drum is generally supported on the opposite side of the gearbox, but strong bearings in the 700C and FW series enables it to have a console set-up as well. Hydraulic and electric driven variations, as well as in-line or right angled configurations, are available throughout the Bonfiglioli range. PRODUCTS: 700C series with hydraulic motor, with electric motor and with right angle FW series 700C series with hydraulic motor or electric motor, in-line configuration HDP/HDO series

9 9 Planetary drives 300 series Winch drives 700C series 700 C1 H C C2 H C2 H C3 B C3 B C3 B C3 B C3 B C3 B C3 B C3 B C3 H C3 H C3 H C3 H C4 H C4 H FW series FEM class, M5-T5-L2 at 25 rpm Bigger sizes on request FW FW FW FW FW40A FW FW55A FW55B FW FW FW FW FW FW FW Parallel shaft gear units and bevel helical HDP/HDO series HD_ HD_ HD_ HD_ HD_ HD_ HD_ HD_ HD_ HD_ HD_ HD_ HD_ HD_

10 10 Solutions for Offshore Cranes & Winches Oil and gas applications like cranes and winches for supply vessels (PSV, OSV), FPSO, drilling rigs, anchor handling sytems, riser pull-in systems, turret winches, ROV winches with AHC function and A&R systems have bigger demands for power. Bonfiglioli products for winches are often designed with multiple pinions to drive a toothed ring fixed to the drum. The 700T and S series respond very well, with the same versatility of the shipboard cranes. Where power is excessive for planetary gear systems, Bonfiglioli offers heavy duty series HDP/HDO or a combination between input bevel helical units and final planetary gear stages. Bonfiglioli has special units for AHC winches using secondary control motors, with a flywheel integrated in the gear train. The static brake is in the same oil bath with the gears to allow better heat dissipation due to continuous duty during heavy compensating work mode. Visual oil monitoring systems are available. Backstop wheel is an available option for preventing sudden load descend after startup. Slewing gears are offered from the 700T, S and 300 series, for the shipboard cranes. ATEX compliance is available for 700T, S, 300, 700C and FW series products. C5M coating systems are available in conformity with Norsok M501 prescriptions. A selection of suitable products is in compliance with Class requirements and FEM classification rules. PRODUCTS: 700T series FW series 3/HD series S series

11 11 Compact winch drives 700C series FEM classification T5 - L2 - M5 at OUTPUT SPEED 25 rpm: 703 C C C C C C C C C C C C C C FW series FEM class, M5-T5-L2 at 25 rpm Bigger sizes on request FW FW FW FW FW40A FW FW55A FW55B FW FW FW FW FW FW FW T Slew drives FEM classification T5 - L2 - M5 at OUTPUT SPEED 15 rpm: 705 T T T T T T S series FEM classification T5 - L2 - M5 at OUTPUT SPEED 15 rpm: S S S S S S

12 12 Solutions for Azimuth Thrusters Bonfiglioli gears are used for steering the azimuth thrusters on tug boats, drilling rigs and cruise vessels. Gear and bearings life is calculated based on Class requirements for both dynamic positioning mode as well as cruise mode operation. Solutions are available with integrated pinion 700T Series and 3.2 Class certified pinion and 300 series with female spline connection to the steering block. Units are delivered under approval and certification of all major Classes. Electric and hydraulic versions are available, with pinion eccentricity for gear play adjustment, or with eccentric ring on the gearbox body for maintaining the motor alignment in right angled configurations. PRODUCTS: 300 series Image courtesy of ABB Marine. 700T series

13 13 Planetary steering gear 300 series Type Torque (Nm) Steering gear with pinion 700T series 706 T T T T T T T T T 80000

14 14 Solutions for Jacking Machinery For many years, Bonfiglioli has been developing and supplying gearboxes of jacking machinery for offshore platforms. Specific design of the 700T, JD2400 and 300 series have been assessed by ABS to work in lifting and lowering legs and hulls of drilling and service jack up rigs, lift boats and windmill installation vessels. Units can be in-line design or with a drop box for offsetting the motor installation. They can be electric or hydraulic driven, with or without negative parking brake. Bonfiglioli can deliver integrated pinion from m50 to m100 and lantern piece with integrated torque arm for easy installation. Units have class approval with ABS and DNV GL, and full 3.2 certification of the load carrying parts of the gear transmission with full traceability from raw material to final machined component. PRODUCTS: 700T series JD2400 series Image courtesy of GUSTO MSC.

15 15 Jacking gears 700T series Type Kips Max jacking (Nm) Max holding (Nm) Storm holding (Nm) 718 T T T O&K Jack-up series Type Kips Max jacking (Nm) Max holding (Nm) Storm holding (Nm) JD

16 16 Solutions for Pipelayers Bonfiglioli track gears of the 700C and F series represent a perfect solution for the most demanding pipe tensioners in terms of torque, life and power. The cooling system is provided with forced lubrication of the gear train and bearings. A torque range up to 600 knm covers almost all known applications. Modular gearboxes of the 300 series are capable of torque up to 2000 knm. PRODUCTS: 700C series F series 300 series

17 17 Planetary drives 300 series Track tensioner gear 700C series Type Torque (Nm) Type Torque (Nm) C3 B C3 B C3 B C3 B C3 B C3 H C3 H C3 H C3 H C4 H C4 H F series Type F40 F40A F55 F55A F55B F80 F80XR F100 F100XR F130 F130XR F180 F180XR F220 F220XR F260 F280 F360 F420 F440 F560 Torque (Nm)

18 18 Bonfiglioli Worldwide Canada France United Kingdom Germany Slovakia Italy Turkey China USA Brazil Spain South Africa India Singapore Vietnam Australia New Zealand Headquarters ITALY Lippo di Calderara, Bologna Branches AUSTRALIA Sydney BRAZIL São Paulo CANADA Toronto CHINA Shanghai FRANCE Paris GERMANY Neuss GERMANY Krefeld GERMANY Hattingen INDIA Chennai, Tamil Nadu INDIA Mannur, Tamil Nadu INDIA Bangalore, Karnataka ITALY Milano ITALY Rovereto NEW ZEALAND Auckland SOUTH AFRICA Johannesburg SINGAPORE Singapore SPAIN Barcelona TURKEY Izmir UNITED KINGDOM Redditch UNITED KINGDOM Warrington USA Hebron, Kentucky VIETNAM Ho Chi Minh Production facilities ITALY Calderara di Reno, Bologna Casting and gearcutting plant VF/W series manufacturing and assembly plant ITALY Vignola, Modena A, C, F series manufacturing and assembly plant Precision gearbox manufacturing and assembly plant ITALY Forlì Planetary gearboxes manufacturing and assembly plant ITALY Rovereto, Trento Brushless motor and precision gearboxes production GERMANY Krefeld Inverter plant GERMANY Hattingen Large planetary gearboxes manufacturing and assembly plant SLOVAKIA Považská Bystrica Large gearboxes manufacturing plant INDIA Chennai, Tamil Nadu Planetary gearbox manufacturing and assembly plant INDIA Mannur, Tamil Nadu Gearmotors manufacturing and assembly plant INDIA Bangalore, Karnataka Cabinet control production VIETNAM Ho Chi Minh Electric motor plant CHINA Shanghai Planetary gearboxes manufacturing and assembly plant BRAZIL São Paulo Planetary gearboxes manufacturing and assembly plant USA Hebron, Kentucky Planetary gearboxes manufacturing and assembly plant Resellers AFRICA Algeria, Egypt, Kenya, Morocco, South Africa, Tunisia ASIA Bahrain, China, Emirates, Japan, Jordan, Hong Kong, India, Indonesia, Iran, Israel, Kuwait, Malaysia, Oman, Pakistan, Philippine, Qatar, Saudi Arabia, Singapore, South Korea, Syria, Thailand, Taiwan, Vietnam EUROPE Albania, Austria, Belgium, Bielorussia, Bulgaria, Cyprus, Croatia, Czech Republic, Denmark, Estonia, Finland, France, Holland, Hungary, Germany, Great Britain, Greece, Ireland, Italy, Lettonia, Lituania, Luxemburg, Malta, Montenegro, Norway, Poland, Portugal, Romania, Russia, Slovakian Republic, Serbia, Slovenia, Spain, Sweden, Switzerland, Turkey, Ucraina LATIN AMERICA Argentine, Bolivia, Brasil, Chile, Colombia, Costa Rica, Ecuador, Guatemala, Honduras, Mexico, Peru, Uruguay, Venezuela NORTH AMERICA Canada, United States OCEANIA Australia, New Zealand

19 Bonfiglioli Worldwide Locations Bonfiglioli Australia 2, Cox Place Glendenning NSW 2761 Locked Bag 1000 Plumpton NSW 2761 Tel. (+ 61) Fax (+ 61) Bonfiglioli Brasil Travessa Cláudio Armando 171 Bloco 3 - CEP Bairro Assunção São Bernardo do Campo - São Paulo Tel. (+55) Fax (+55) Bonfiglioli Canada Jane Street - Concord, Ontario L4K 4L6 Tel. (+1) Fax (+1) Bonfiglioli China Bonfiglioli Drives (Shanghai) Co., Ltd. #68, Hui-Lian Road, QingPu District, Shanghai, China, Ph. (+86) Fax (+86) Bonfiglioli Deutschland Industrial, Mobile, Wind Sperberweg Neuss Tel. +49 (0) Fax +49 (0) Industrial Europark Fichtenhain B Krefeld Tel. +49 (0) Fax +49 (0) O&K Antriebstechnik Ruhrallee Hattingen Tel. +49 (0) Fax +49 (0) Bonfiglioli España Industrial, Mobile, Wind Tecnotrans Bonfiglioli S.A. Pol. Ind. Zona Franca sector C, calle F, n Barcelona Tel. (+34) Fax (+34) Bonfiglioli France 14 Rue Eugène Pottier Zone Industrielle de Moimont II Marly la Ville Tel. (+33) Fax (+33) Bonfiglioli India Industrial Bonfiglioli Transmission PVT ltd. Survey No. 528, Perambakkam High Road Mannur Village, Sriperambudur Taluk, Chennai , Tamil Nadu Tel. +91(0) Fax +91(0) Mobile, Wind Bonfiglioli Transmission PVT ltd. PLOT AC7-AC11 Sidco Industrial Estate Thirumudivakkam - Chennai Tel. +91(0) Fax +91(0) Industrial Bonfiglioli Renewable Power Conversion India (P) Ltd No. 543, 14th Cross, 4th Phase, Peenya Industrial Area, Bangalore Tel /15 - Fax Bonfiglioli Italia Headquarters Bonfiglioli Riduttori S.p.A. Via Giovanni XXIII, 7/A Lippo di Calderara di Reno - Bologna (Italy) Tel Fax Mobile, Wind Via Enrico Mattei, 12 Z.I. Villa Selva Forlì, Italy Tel Fax Industrial Via Bazzane, 33/A Calderara di Reno (BO), Italy Tel Fax Industrial Via Trinità, 1 - Vignola (MO), Italy Tel Fax Industrial Via Sandro Pertini lotto 7b Carpiano (Milano) Tel. (+39) Fax (+39) Bonfiglioli Mechatronic Research Via F. Zeni Rovereto (Trento) Tel. (+39) /36 - Fax (+39) Bonfiglioli New Zealand 88 Hastie Avenue, Mangere Bridge, Auckland 2022, New Zealand - PO Box 11795, Ellerslie Tel. (+64) Fax (+64) Bonfiglioli South East Asia 24 Pioneer Crescent #02-08 West Park Bizcentral - Singapore, Tel. (+65) Fax. (+65) Bonfiglioli South Africa 55 Galaxy Avenue, Linbro Business Park - Sandton Tel. (+27) OR - Fax (+27) Bonfiglioli Türkiye Atatürk Organize Sanayi Bölgesi, Sk. No. 30 Atatürk Organize Sanayi Bölgesi, Çigli - Izmir Tel. +90 (0) (pbx) Fax +90 (0) Bonfiglioli United Kingdom Industrial Unit 7, Colemeadow Road North Moons Moat - Redditch, Worcestershire B98 9PB Tel. (+44) Fax (+44) Mobile, Wind 3-7 Grosvenor Grange, Woolston Warrington - Cheshire WA1 4SF Tel. (+44) Fax (+44) Bonfiglioli USA 3541 Hargrave Drive Hebron, Kentucky Tel. (+1) Fax (+1) Bonfiglioli Vietnam Lot C-9D-CN My Phuoc Industrial Park 3 Ben Cat - Binh Duong Province Tel. (+84) Fax (+84)

20 20 Bonfiglioli has been designing and developing innovative and reliable power transmission and control solutions for industry, mobile machinery and renewable energy applications since HEADQUARTERS Bonfiglioli Riduttori S.p.A. Via Giovanni XXIII, 7/A Lippo di Calderara di Reno Bologna (Italy) tel: fax: TR_CAT_MRIN_STD_ENG_R01_0