BorgWarner Thermal Systems. Global Leader in Engine Cooling Technology

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1 BorgWarner Thermal Systems Global Leader in Engine Cooling Technology

2 Technologies & Strategies BorgWarner Provides: - Leading Engineering Capabilities - Full Range of Engine Cooling Products - Complete Global Presence At BorgWarner, worldwide product leadership begins with the ability to recognize and integrate breakthrough ideas focused on exceeding customer expectations. The engine cooling environment is one of constant change: new engine families with higher output result in increased heat load. More airflow obstructions cause greater system resistance. BorgWarner Thermal System s unique structure puts technology and science together with product design to create innovative products through concurrent engineering. That means better and faster results, and more efficient operations. At the core of BorgWarner s Thermal Management Solutions strategy lie industry leading airflow and coolant pump components & modules. Combining these technologies with teams of engineers and technicians who embrace a passion for excellence and AIRFLOW & FLUID SYSTEMS COMPONENTS & MODULES BORGWARNER THERMAL MANAGEMENT SOLUTIONS a never-faltering sense of responsibility to global communities, BorgWarner products continue to exceed customer expectations worldwide. BorgWarner testing facilities simulate real-world, marketspecific environments in astonishing detail. Duplication of weather conditions, hills and valleys, shifting patterns, fuel consumption and anything else that could affect cooling performance allows BorgWarner to capture key performance data for optimized product development. Advanced engineering tools Finite element analysis (FEA) Solid modeling E-Mag analysis Complete control circuit design and simulation capability System Simulation Tools Component and module rapid prototyping Leading-edge computational fluid dynamics (CFD) to predict airflow Advanced verification tools Vibration, thermal & stress-strain analysis Environmental testing Full ambient clutch performance and durability testing Precision test and measurement equipment exceeding TS and ISO certification requirements Complete vehicle thermal and fuel economy testing Transient Chassy Dyno Testing

3 Global Markets Market-Specific Products BorgWarner Thermal Systems Vision: to be the world s choice for key technologies, competencies and products. Commercial Vehicle Bi-Metal Viscous Fan Drives Visctronic Fan Drives Kysor On/Off Fan Drives Cool Logic Fan Drives Polymer Fans Exit Guide Vanes Heavy-Duty Controlled Coolant Pumps (HDCCP) Fluid Pumps BorgWarner s focus on market-related objectives such as fuel economy, electronically managed air flow, noise reduction and long-term durability coupled with tightly aligned processes and speed to market assure product leadership. Commercial Vehicle Market BorgWarner Thermal Systems product solutions are available for the global commercial vehicle market which includes both medium and heavy-duty trucks. BorgWarner pays close attention to issues specific to this market such as driver comfort, fuel economy, emission regulations, and product packaging and weight. Light Vehicle Bi-Metal Viscous Fan Drives Visctronic Fan Drives Polymer Fans Exit Guide Vanes Fluid Pumps Light Vehicle Market BorgWarner Thermal Systems serves the entire light vehicle market with air flow technolgy for light commerical vehicles, pickup trucks and SUVs as well as fluid pump solutions for the passenger car market. These products provide precise engine temperature control and improved fuel economy with no increase in power requirements. Off-Highway Vehicle Market The global off highway vehicle market consists of vehicles used primarily for agriculture and construction applications. BorgWarner Thermal Systems addresses the special cooling needs these vehicles require with a full line of fans and fan drives designed specifically for this market. Off-Highway Vehicle Bi-Metal Viscous Fan Drives Visctronic Fan Drives Cool Logic Fan Drives Polymer Fans Exit Guide Vanes Fluid Pumps

4 Products BorgWarner Thermal Management Solutions Building on a solid core of proven components & modules is the strength BorgWarner s Thermal Management Solutions. Up-to-the-minute awareness of the latest engine technology developments and regulatory mandates are the foundation of BorgWarner s keen market and ability to provide thermal management solutions that are second to none. Airflow Modules Fluid Flow Modules Fan Components Polymer Fans Fan Technology Polymer Fans & Exit Guide Vanes The BorgWarner polymer cooling fans range from optimized axial flow fans and ring-fans for specific installations, to new hybrid designs to cover future cooling demands. New features include improved aerodynamics and durability in the same light-weight package. Using technology-focused design methods such as FEA, CFD and MoldFlow, performance and reliability are optimized. BorgWarner s Exit Guide Vane design provides optimized air-flow potential through its worldclass efficiency improvements and unique diffuser design. This unique design requires lower torque than fans operating in a traditional shroud, translating into more power to the wheels. Exit Guide Vanes

5 Coolant Pump Components Coolant Pumps These components deliver advanced technology to customers who need hydraulic pumping systems or coolant pumps for engine and transmission actuation applications. Products include gear-type and vanetype pumps with fixed and variable displacement and a variety of regulation technologies. Heavy-Duty Controlled Coolant Pumps The Heavy-Duty Controlled Coolant Pump is an innovation based on BorgWarner s expertise in viscous technology. A viscous clutch is located between the pump impeller and engine pulley, which allows precise control of the impeller speed to produce the desired coolant flow rate. Soft-engagement and a fully modulating speed range of the impeller are just two advantages. This technology also enables the option of increasing the pulley ration and, by that, the coolant flow at lower engine RPMs. Hybrid Coolant Pumps Under most conditions, Hybrid Coolant Pumps are electrically driven but can also mechanically engage the FEAD for peak cooling demands. These variable speed pumps drive via high efficiency BLDC motors. Peak cooling requirements are met with integrated motor control, drive electronics and clutched mechanical pulley drives, improving fuel economy and cooling during engine shutdown. Fan Drive Components Bi-Metal Viscous On/Off Visctronic Cool Logic Air-Controlled Technology Bi-Metal Viscous & On/Off Fan Drives With Kysor On/Off & Bi-Metal Viscous Fan Drives, innovative designs with fewer moving parts mean improved belt life and easier (and less) maintenance. Regardless of the situation, the fan always remains engaged, preventing engine overheating. Combine this fail safe feature with proper maintenance and normal operating conditions and you can expect a million miles of trouble-free service. Electronically-Controlled Technology Visctronic & Cool Logic Fan Drives BorgWarner s Electronically-Controlled Fan Drives provide proven viscous technology with precise fan speed modulation. This translates into superior temperature control, extending the life of the engine and components, while at the same time, improving fuel economy with minimum parasitic loss. These maintenance free drives provides reduced fan noise and decreased cooling system component stress. Expect 1-3% improved fuel economy, depending on application and duty cycle.

6 Chennai Fletcher Thermal System Global Locations Marshall Cadillac Auburn Hills Changwon Ningbo Campinas Markdorf BorgWarner Thermal s Global Presence: employees 12 locations in 9 countries America Auburn Hills Business Unit Headquarters Powertrain Technical Center 3800 Automation Avenue Suite 400 Auburn Hills, MI U.S.A phone fax Cadillac 1100 Wright Street Cadillac, MI U.S.A customer service phone fax Campinas Estrada da Rhodia Km 15 CEP Campinas, Sao Paulo Brazil phone fax Fletcher Cane Creek Industrial Park Fletcher, NC U.S.A phone fax Marshall Technology Center 1507 South Kalamazoo Avenue Marshall, MI U.S.A phone fax Europe Markdorf Technology Center Planckstrasse D Markdorf, Germany phone fax Virginia Water/London Alexander House, 21 Station Approach Virginia Water Surrey, GU25 4DW, UK phone fax Asia Changwon #74-1, Sungsan-Dong, Sungsan Gu Changwon City, Gyeongnam , Korea phone fax Chennai 12, Kasturi Industrial Estate Ponniamman Nagar Ayanambakkam Chennai, , India phone fax Chonburi 700/153 Moo 1 Amata Nakorn Industrial T. Bankao, A. Panthong Chonburi 20160, Thailand phone Ningbo Technology Center No.289 Jingu Road YinZhou Country Ningbo , China phone fax Yokohama Sumitomo Fudousan Shin-Yokohama Bldg. 10F 2-5-5, Shin-Yokohama, Kouhoku Yokohama, Kanagawa Japan phone fax Auburn Hills, USA Markdorf, Germany Cadillac, USA Changwon, Korea Marshall, USA Fletcher, USA Ningbo, China Chennai, India Yokohama, Japan Virginia Water, UK Chonburi, Thailand Headquarters Tech Center Production Facility Campinas, Brazil

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