Electronic Braking Systems
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1 Technical Details Electronically-controlled compact braking system for three-phase asynchronous motors Features Brake for preset time or brake until standstill can be set using the effective value Adjustable braking time 2 braking currents can be set Adjustable monitoring times Monitors the heatsink temperature Brake contactors can switch load-free Remote control facility for braking times and manually controlled brake to standstill. Approvals (UL version) Electrical data Supply voltage AC: , , , , V Tolerance 9... % Power consumption Max. 4 VA Switching capability in accordance with EN , /9 Enable contact 8-9 und brake contact -2 AC: 24 V/,... 8 A/9 VA DC: 24 V/,... 5 A/2 W Signalling contacts 3-4, 3-24, 3-34 AC: 24 V/,... 2A/48 VA DC: 24 V/,... 2 A/48 W Contact material AgCdO Contact fuse protection Contacts 8-9 and -2 A quick or 6 A slow Contacts 3-4, 3-24, A quick or 2 A slow Fuse protection of main current circuit I²t-value of semiconductor (see table) Features 4, 65,, 22, 35, 5 A Adjustment range of the braking current % to maximum Adjustable safety times 4 A, 65 A t V = 39 ms... 5 A t V = 3, s t V2, t V3, t V4 = 95 ms Braking time (monitoring time) for brake for preset time.5... s, 2,... 4 s, s, infinity for brake until standstill 2.5 s, 25 s, 37.5 s, infinity Voltage variation Compensated Remote control connection Potentiometer 47 k W for ext. preset braking time value Potentiometer 47 k W for ext. preset braking time value Pulse duty cycle See diagrams Environmental data Ambient temperature C Storage temperature C Mechanical data Max. cable cross section ext. conductor 2 x.5 mm 2 or x 2.5 mm 2 Single-core or multi-core with crimp connector Torque setting for terminals.6 Nm Dimensions (H x W x D) Standard version 85 x 65 x 58 mm UL-version 39 x 65 x 58 mm Weight Standard version max. 3.4 kg UL-version max. 4.9 kg (Description see next page) Pilz GmbH & Co., Felix-Wankel-Straße 2, 7376 Ostfildern, Deutschland Telefon +49 (7 ) 34 9-, Telefax +49 (7 ) , pilz.gmbh@pilz.de NSG-D-2-24-/
2 Description The control and power sections of the compact brake are located on a heatsink enclosed within a plastic housing. There are versions available for 5 AC voltage ranges, with each voltage range having the option of 6 braking currents. Features: Gentle start to braking process Block diagram monitoring Automatic reset or mains reset, set via jumpers LEDs Brake for preset time: The motor comes to a standstill within a preset braking time or the braking process is stopped manually by switching off the supply voltage (braking time infinite). Brake until standstill: The braking process ends when the motor is at standstill. As the braking process begins, a monitoring time is started - set via a jumper - if this time is exceeding it will cause the braking process to be interrupted. The braking process can be monitored externally (monitoring time infinite) B A K K3 K4 -SP J B_ART J Control logic Temperature monitoring K K4 Standstill monitoring K3 Timing circuit t B control and brake monitoring, trigger circuit 2 L + +/- Power supply W Z Z2 X3 Y2 Y U V Braking time Pilz GmbH & Co., Felix-Wankel-Straße 2, 7376 Ostfildern, Deutschland Telefon Z +49 X2(7 ) X3 Z Z , Telefax +49 (7 ) , pilz.gmbh@pilz.de Z S X3 NSG-D-2-24-/ Z K m S Z2 L N 7 Z2 Z2 Second braking time Remote-controlled braking time (47 k W) Manually-controlled braking time Manually-interrupted braking time
3 Timing diagram for brake for preset time (L-) Enabler (8-9) Motor contactor Start contact (6-7) Brake contactor (-2) Over-temperature (3-24) t t 2 t V t V2 t 3 t V3 t V4 t 4 t Enabler to terminal 8-9 t 2 Motor on Braking time t 3 t 4 Overtemperature t V... t V4 Safety times Timing diagram for brake until standstill (L-) Enabler (8-9) Motor contactor Start contact (6-7) Brake contactor (-2) Motor standstill Monitoring time exceeded Standstill detected (3-9) t t 2 t V t V2 t 3 t 4 t V3 t V4 t 5 t Enabler to terminal 8-9 t 2 Motor on Braking time t 3 t 4 Braking time overrun t 5 Monitoring time exceeded t V... t V4 Safety times Fuse protection for main current circuit via semiconductor fuses Max. fuse protection I²t-value [A²s] 5 A 4 A 8 8 A 65 A 4 25 A A 25 A 22 A 3 4 A 35 A 96 5 A 5 A 92 Pilz GmbH & Co., Felix-Wankel-Straße 2, 7376 Ostfildern, Deutschland Telefon +49 (7 ) 34 9-, Telefax +49 (7 ) , pilz.gmbh@pilz.de NSG-D-2-24-/
4 Pulse duty cycle Without heatsink cover With heatsink cover :8 TV 5 A :2 :8 T V 5 A 5 A, IB = 4 A 22 A : : 22 A 35 A : 35 A :6 :5 65 A, A :6 :5 65 A, A : A J/ C : A J/ C Connection example, 3-phase asynchronous motor with star-delta circuit L L3 N F K F2 F3 F5 F6 F Y Y2 Z Z2 X3 W K L U V F4 S S K K U V W M3~ K PE Pilz GmbH & Co., Felix-Wankel-Straße 2, 7376 Ostfildern, Deutschland Telefon +49 (7 ) 34 9-, Telefax +49 (7 ) , pilz.gmbh@pilz.de NSG-D-2-24-/
5 Connection example, 3-phase asynchronous motor with star-delta circuit L L3 N F K F2 F3 F5 F6 F Y Y2 Z Z2 X3 W L U V K K4 F4 S K3 K K3 U VW W2 V2 U2 M3~ S K K4 K K3 K4 PE Pilz GmbH & Co., Felix-Wankel-Straße 2, 7376 Ostfildern, Deutschland Telefon +49 (7 ) 34 9-, Telefax +49 (7 ) , pilz.gmbh@pilz.de NSG-D-2-24-/
6 General Details Unless stated otherwise in the technical details for the specific unit. Electrical data AC frequency range Hz DC residual ripple 6 % Contact material AgSnO 2 Continuous duty % Environmental data EMC EN 5 8-, /92; EN , 3/95 Vibration in accordance with EN , 4/95 Frequency: Hz, Amplitude:.35 mm Climatic suitability IEC , 8/84 Airgap creepage DIN VDE -, 4/97, 4 kv/3 Ambient temperature C Storage temperature C Mechanical data Housing material Thermoplastic Noryl SE Protection types Mounting: IP 54 Housing: IP 4 Terminals: IP 2 Order references key Supply voltage Order references Type Order no VAC 4 A VAC 4 A VAC 4 A VAC 4 A VAC 4 A VAC 65 A VAC 65 A VAC 65 A VAC 65 A VAC 65 A VAC A VAC A VAC A VAC A VAC A VAC 22 A VAC 22 A VAC 22 A VAC 22 A VAC 22 A VAC 35 A VAC 35 A VAC 35 A VAC 35 A VAC 35 A VAC 5 A VAC 5 A VAC 5 A VAC 5 A VAC 5 A Pilz GmbH & Co., Felix-Wankel-Straße 2, 7376 Ostfildern, Deutschland Telefon +49 (7 ) 34 9-, Telefax +49 (7 ) , pilz.gmbh@pilz.de NSG-D-2-24-/
7 Order reference key Supply voltage Order references Type Order no VAC, UL-Version 4 A VAC, UL-Version 4 A VAC, UL-Version 4 A VAC, UL-Version 4 A VAC, UL-Version 4 A VAC, UL-Version 65 A VAC, UL-Version 65 A VAC, UL-Version 65 A VAC, UL-Version 65 A VAC, UL-Version 65 A VAC, UL-Version A VAC, UL-Version A VAC, UL-Version A VAC, UL-Version A VAC, UL-Version A VAC, UL-Version 22 A VAC, UL-Version 22 A VAC, UL-Version 22 A VAC, UL-Version 22 A VAC, UL-Version 22 A Additional versions available on request Order references Accessories Description Order no. mounting bracket Protective cover for and P-93-housing Pilz GmbH & Co., Felix-Wankel-Straße 2, 7376 Ostfildern, Deutschland Telefon +49 (7 ) 34 9-, Telefax +49 (7 ) , pilz.gmbh@pilz.de NSG-D-2-24-/
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