Bannerman/Re-Mac Stone Burier Model no.: IS-F145 Operation & Parts Manual

Transcription

1 Bannerman/Re-Mac Stone Burier Model no.: IS-F145 Operation & Parts Manual

2 P a g e 2 Table of Contents Cover Page 1 Table of Contents 2 Welcome to Bannerman 3 Warranty 4 Machine Description and Safety 5 Stone Burier Set Up 7 Maintenance 8 Storage 9 Main Chassis and Blade Rotor Assembly Parts Diagram 10 Main Chassis and Blade Rotor Assembly Parts List 11 Gear Box and Chain Drive Parts Diagram 12 Gear Box and Chain Drive Parts List 13 Rear Compaction Roller Parts Diagram 14 Rear Compaction Roller Parts List 15 Gear Box and Chain Drive Parts List 16

3 P a g e 3 Bannerman/Re-Mac Stone Burier (IS-F145) Dear Owner, Welcome to Bannerman, the Home of Sports Turf Magic. Your new Bannerman/Re-Mac Stone Burier is designed to meet your ground cultivation and leveling requirements. The ease of operation and low maintenance will give you many trouble free years of use. Please make certain that you read and understand the important instructions for the assembly, adjustment, operations, safety, and maintenance contained in this manual. If there are any instructions which you do not fully understand, contact either your dealer or Bannerman Ltd. for clarification prior to using the unit. When in need of replacement parts, specify the model and serial number of your new Bannerman/Re-Mac Stone Burier. The serial plate that identifies your model number and the serial number is located on the A Frame. To give you many years of service, regular preventative maintenance is required. Should you require further assistance, please feel free to contact your local Bannerman dealer or Bannerman directly. Regards, George Bannerman Corporate Secretary

4 P a g e 4 Warranty Bannerman Ltd warranties all Bannerman/Re-Mac Stone Buriers (IS-F145), when applied and installed, to be free from defects in material and workmanship under normal use and service for a period of 1 year from date of use. We must receive the Warranty Card and Declaration or Delivery Card filled out in its entirety, via post, fax, or within 30 days of date of sale. It is the responsibility of the end user to make sure that the Warranty Card has been filled out and submitted to Bannerman Ltd. This warranty does not guarantee a particular service life of the products. Service life will vary with application, operating environment, level of maintenance and other factors beyond our control. Bannerman Ltd s sole responsibilities for the Bannerman/Re-Mac Stone Buriers or parts determined to be defective and covered by this warranty is limited to repairing the product or part. An allowance is to be applied to the labour cost for the removal and replacement. Prior authorization from Bannerman Ltd must be obtained before replacing or returning any part (s), or incurring any cost of labour. No charges for expense incurred in parts, labour or transportation by unauthorized persons will be allowed under this warranty. Bannerman Ltd reserves the right of any part or Bannerman assembly (with transportation prepaid) claimed to be covered under this warranty. Bannerman Ltd shall not be liable, in event, for proximate, incidental, consequential, special or other damages. This includes, but it not limited to, damages for loss of production, loss of profit, loss of opportunity, or injury to persons arising out of any breach in this warranty. THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE WARRANTY OF MERCHANTABILITY, WARRANTY OF FITNESS FOR PARTICULAR PURPOSE, OR ANY OTHER WARRANTY EXTENDING BEYOND THAT SET FORTH ABOVE. 41 Kelfield Street, Rexdale, M9W 5A3 Ontario, Canada CONTACT US: CAN USA info@sportsturfmagic.com

5 P a g e 5 Machine Description The Bannerman/Re-Mac Debris & Stone Burier is designed to cultivate, grate, bury stones as well as debris, leaving behind a leveled blanket of fine soil. It uses an electro-welded metal base chassis carrying a steel frame for attachment to the tractor and a reducer with a coupling for the PTO shaft. The rotor shaft and blade break up the ground. Series F Model IS-F145 Working Width of 1.45 Meters (57 inches) For Tractors From 30 to 45 HP. Standard Cat #1 & #2 Three Point Hitch System RPM 540 (1 3/8 6 Spline) Length: 72 Width: 75 Height: 54 Weight: 540 Kg (1190 Lbs.) Working Depth: 20 cm (7.8 Inches) 30/45 H.P Tractor Required Complete With: PTO Shear Bolt Shaft Leveling Grader Blade on Screw Jacks Rear Adjustable Net Roller Soil Scraper & Brush 28 Special Contra Rotating Hoe Blades 9mm Spring Debris Tines on 5/8 Centers Important Warnings Study the manual before using the stone burier Equipment must be completely halted before any maintenance, cleaning or adjustment work can be performed on the stone burier The tractor driver must be the only one on the machine The tractor driver must make sure that no one is nearby while using the equipment

6 P a g e 6 Safety Precautions Make sure the area is completely free of people or animals during use, as the machine may toss up foreign bodies such as small rocks and dirt Disengage the power drive to the equipment during raising, changing direction, or for any other maneuvering Shut off tractor engine before making any adjustments on the stone burier Never raise the stone burier too high when maneuvering over hills. It can damage the PTO shaft. Always disengage the PTO. The stone burier must run at the PTO speed (r. p.m.) indicated on the gearbox. A higher speed may damage the machine. Never use PTO shaft without a shear pin. Immediately replace plastic coverings of the PTO shaft as soon as any wear and tear occurs. Never allow anyone to attempt to ride on machine. Never work on or maintain the machine when in the raised position Always ensure that PTO shaft guards are in good order. Transportation on Public Roads Note: Please observe the transportation laws in your area As the attachment of equipment to the tractor changes weight distribution, additional ballasts may need to be used to restore the balance of the axle. When the stone burier is not connected to the tractor, it must be transported with a suitable lifting frame. A storage & fork lifting frame is provided with the machine. For lifting a machine, a suspended point is indicated on the stone burier. Use of Equipment The attached stone burier machine must be operated solely using the original universal joint equipped with safety guards which must be prevented from rotating by the appropriate chain. Warning: always check that the PTO speed on the tractor corresponds to the PTO speed on the machine to be used; i.e. 540 to 540 and 1000 to 1000 PTO speeds must always be synchronized. If the PTO speed is altered, the PTO shaft shear bolt must be changed When the machine is not in use, always disconnected the PTO. Turn off the engine and place the machine on the ground or storage fork lift frame. Do not exceed the power limits applied to the machine.

7 P a g e 7 Stone Burier Set Up Tractor Attachment Place the machine on a level surface and proceed as follows: 1. Connect the lower links of the tractor to the junction of the stone burier 2. Connect the upper link (third point) 3. Fit the PTO shaft If the PTO shaft needs to be shortened, remove the same amount from both pipes shaft halves, so that they remain same length. Warning: the two halves must overlap for at least 150 mm when the PTO shaft is extended to its greatest length. When it is at its closed position, the minimum overlap cannot be less than 40 mm. Assembling the Blades The blades should be mounted in the same direction; either right to left or left to right. Each rotor shaft flange should be mounted with 4 blades, alternating 2 leaning to the right and 2 leaning to the left, with the cutting edge turned up. On the rotor shaft there are 4 longer blades (2 right & 2 left) to put on the 2 end rotor flanges. PLEASE NOTE: When using a new machine for the first time, check all screws and nuts on main frame and supports after a few hours of work. They must be fully tightened to maintain rigidity. Check this frequently.

8 P a g e 8 Note: in order to obtain the best performance from the machine, it is necessary to follow the following instructions. during operation the stone burier must be horizontal. The front of the machine can be raised slightly which can be adjusted by the upper link (third point). A hydraulic top link is preferred. working depth is adjusted by the height of the rear roller. The PTO should always be disengaged when the stone burier is raised and when turning on uneven terrain. Engage the PTO when the blades are beginning to hit the ground. the working angle of the PTO shaft should be as small as possible, never more than 15. Always use the correct PTO shaft with a torque limiting shear bolt suitable to your tractor to avoid damage to gears. Maintenance Lubrication Please Note: Good maintenance extends the life of your machine. Before starting up the machine for the first time, check the lubricant level as described below. Before performing the checking operations, add or change the lubricant, then clean all involved parts carefully. Clean the machine after use to prevent rust, with oil or equivalent. The gear box is filled with SAE 75W-90 oil (for quantity table 1) Check the level of oil frequently. Change the oil after the first 20 hours of work. Thereafter change the oil every 400 hours of works or once every year. The main frame chain drive housing is filled with 460 oil. The level of oil should be maintained by topping up as required. To fill the correct amount of oil refer to table 2.

9 P a g e 9 Table 1. Table 2. Reduction Gear Oil Volume Model Oil Volume TB-19C SERIES E 600 GR IS E gr. *TB-27C SERIES F 1,1 KG IS E gr. TB-278C SERIES G 1,6 KG IS E gr. LMT CM 120 SERIES H 2,8 KG IS F gr. MV 817F 13 KG IS F gr. *IS F gr. IS G gr. IS G gr. IS H gr. IS H gr. IS H gr. IS H gr. IS H gr. After the first 50 hours of operation it is necessary to change the oil in the main gear box/speed reducing unit. In order to do so, drain the oil by removing the drain plug, then add the new lubricant of the prescribed type through the cap opening until the lubricant reaches the correct level on the transparent level plug or on the dip stick. Storage For proper maintenance, if the machine remains unused for a long period of time, it is necessary to complete the following steps: 1. Wash the machine thoroughly, especially removing all traces of fertilizer, chemical products, etc. 2. Verify that the machine is in working condition. 3. Protect all uncoated metal parts by coating them with oil, then cover the machine and store it in a dry place

10 P a g e 10 Main Chassis and Blade Rotor Assembly

11 Main Chassis and Blade Rotor Assembly Parts List P a g e 11 Part No Description 1 ISIG.010 Greaser Ø 3/8 2 AEOO.011 Seeger Ring Ø ISOO.010 Dust Protection Cover 4 ISGU.100 O Ring ISGH.001 Ring Nut, Self-Lock M 40x1,5 6 CUOO.014 Bearing ISAT.001 Fixed Right Fin 8 ISFN.001 Ride Side Section 9 VEOO.009 Screw Tie M12x55 10 VEOO.008 Screw Tie M10x60 11 RPOO.100 Flat Washer Ø DAOO.004 Nylon Insert Nut 13 SINT.001 Rubber Bumper 14 DAOO.098 Locknut M6 15 PROO.001 Reducer Plate 16 DAOO.015 Locknut M14 17 RPOO.001 Flat Washer Ø VEOO.037 Screw TE M12x40 19 ABIS.001 Rotor Bearer Transm. Shaft 20 VEOO.055 Screw TE M14x40 21 ISPA.001 Front Plate For 3 rd Point 22 PRPO.001 Dust Guard 23 DAOO.015 Locknut M12 24 ISPA.030 Tow Coupling 25 VEIS.045 Screw TE M12x45 26 RSNO.001 Schnorr Washer Ø VEOO.002 Screw TCE M10x25 28 ISSO.012 Fixed Shield ISF VEOO.007 Screw TE M12x45 30 ISPA.001 Front Plate For 3 rd Point 31 RSNO.002 Schnorr Washer Ø ISZP.110 Long Hoe Left 33 ISZP.111 Long Hoe Right 34 GRNZ.001 Seal 35 RPOO.010 Flat Washer Ø ISDF145 Double Bottom ISF ISPA.001 Oil Seal 50x72x10 38 ISSP.010 Guard Cover Part No Description 39 AEOO.011 Seeger Ring Ø CUOO.014 Bearing GHLK.100 Ring GHLK VEOO.060 Screw TE M12x60 43 ISFN.002 Left Side Section 44 SSSC.145 Movable Shield ISF ISTE.001 Castle Frame 46 FLIS.001 Left Flange 47 CUOO.015 Bearing ABIS.102 Rotor Bearer Transm. Shaft 49 ISAT.002 Fixed Fin Left 50 FLIS.002 Flange DX 51 VEOO.034 Screw TE M12x30 52 VEOO.037 Screw TE M12x40 53 ISCA.100 Castle 54 AEOO.009 Seeger Ring Ø ABIS.100 Rotor Bearer Transm. Shaft 56 ISDA.012 Nylon Insert Nut, High M 12x1,25 57 ISRG.012 Grower Washer Ø ISZP.100 Right Hoe 59 VEIS.020 Screw TE M12x12,5x ISZP.1010 Left Hoe 61 ISZP.101 Screw TE M12x VEOO.068 Screw TE M16x50 63 CO Shear Pin 64 ABIS.145 Hoe Bearer Shaft ISF VEOO.001 Manual Shift Crew 66 TTES.100 Internal Telescopic Tube 67 ABIS.200 Hoe Transmission Shaft 68 ISMD.040 Tooth Spring 69 VEOO.125 Screw TE M10x25 70 ISSP.250 Fixed 3 rd Point Support 71 TTES.101 External Telescopic Tube 72 PAIS.001 Spring Holder Perforated Plate 73 ANLO.100 O-Ring COIS.010 Counter Flange 75 CHIS.200 Crank Shaft 76 VEIS.045 External Flange

12 P a g e 12 Gear Box and Chain Drive

13 P a g e 13 Gear Box and Chain Drive Parts List Part No Description 1 ISPT.010 Chain Tightener Pin 2 ISMT.010 Screw TE 16x110 3 ISLL.030 Chain Tightener 4 DADO.024 Locknut M12 5 PRDO.008 Flat Washer 6 ISCT.170 Chain ASA /4 7 ISPG.030 Bottom Chain Pinion 8 GHDO.002 Ring Nut Self-Lock M40x1,5 9 VEIS.715 Screw TE M10x20 10 TOIS.005 Oil Filler 11 RAIS.030 Aluminum Washer 12 VEIS.715 Screw TE M10x20 13 ISCR.100 Chain Guard 14 ISTP.012 Oil Filler 3/8 15 ISGC.010 Seal For Chain Guard 16 ISPG.040 Chain Pinion 17 ISSE.003 Ring 95x3 18 ISCU.099 Bearing DADO.004 Locknut M10 20 GRIS.035 Roll Pin M10x20 21 ISGF.030 Seal 22 SAIS.190 Bearing Support for Top Shaft 23 VEIS.135 Screw TE 10x35 24 ISSE.004 Seeger Ring E63 25 MIIS.080 Oil Seal 80x60x10 26 ISPE.030 Hexagonal Safety Shield 27 VEDO.009 Screw TE M8X25 28 RPIS.008 Grover Washer Ø 8 29 ISAB.001 Hexagonal Transmission Shaft Part No Description 30 TNIS.010 Nylon Cap Ø ISPE.040 Hex. Prot. Tube 32 RPIS.023 Flat Washer Ø DAIS.050 Hex. Transm. Nut 34 ATIS.060 Oil Seal 60x95x10 35 ISSE.003 Seeger Ring 95x3 36 ISCU.099 Bearing SPIS.030 Adjustment Shim 38 ISES.010 Hexagonal Tube 39 COIS.010 Crown Z ISLN.035 Key B 14x9x35 41 TARI.002 Oil Filler 3/8 42 TARI.002 Oil Filler 3/8 43 VEDO.018 Screw TE M 10x20 44 ISCO.075 Cover 45 CSIS.075 Box Body 46 ISRG.012 Grover Washer Ø VEDO.034 Screw TE M 12x30 48 ISCP.090 PTO Shaft Guard 49 RPIS.090 Grover Washer Ø 8 50 VEIS.015 Screw TE 8x15 51 ISPG.015 Pinion Z15 52 SPIS.030 Adjustment Shim 53 ISCU.007 Bearing ISSE.007 Seeger Ring 72x3 55 ISDS.001 Spacer 56 CUDO.008 Bearing ISSE.035 Seeger Ring E35 58 PADO.002 Oil Seal 35x72x10

14 P a g e 14 Rear Compaction Roller

15 P a g e 15 Rear Compaction Roller Part No Description 1 RLS.145 Roller ASVR.001 Roller Adj. Assembly 3 MANN.010 Handle 4 VEOO.300 SCREW TE M6x35 5 DAOO.098 Locknut 6 SPZZ.001 Brush 7 PRZZ.145 Brush Holder VEOO.067 Screw TE M20x60 9 DADO.019 Locknut M20 10 VEOO.089 Screw TE 20x60 11 POMM.010 Knob 12 ISPR.145 Roller Support RPOO.300 Flat Washer Ø 30x55x4 14 SPELL.001 Pin Ø 8x40 15 VEAF.055 Screw Ø 5,5 19 VEOO.035 Screw TE M12x40 20 CUOO.053 Nylon Insert Nut SLCP.002 Dust Guard 22 DAOO.024 Locknut M GOMM.010 Rubber Scraper 24 RGGM.145 Rubber Support DAOO.600 Locknut M 6 27 RSTR.145 Earth Scraper VEOO.400 Screw TE M 6x30

16 P a g e 16 A Division of Gordon Bannerman Limited The Home of Sportsturf Magic Scan the QR code below to visit our website Or visit For any Questions, Customer Support or General Inquiries, please info@sportsturfmagic.com