MOBILE 4 AUGER MIXER OWNER S MANUAL

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1 MOBILE 4 AUGER MIXER OWNER S MANUAL Transcanadian Highway, Exit Industriel Blvd, St-Germain Quebec, Canada J0C-1K0 Tel.: (819) Fax : (819) /06 info@valmetal.com

3 TABLE OF CONTENTS FOREWORD... 2 IDENTIFICATION... 2 WARRANTY... 2 SAFETY PRECAUTIONS... 3 WARNINGS ON MIXER... 4 OPERATION INSTRUCTIONS... 5 BREAK-IN... 5 FILLING ORDER RECOMMENDATION :... 5 MAINTENANCE... 6 SPECIFICATIONS... 7 LIMITED WARRANTY... 8 PARTS MANUAL

4 FOREWORD This manual describes the installation, operation and maintenance of the Valmetal Mobile 4 auger mixer. Be sure to read it carefully before operating the machine or providing maintenance for it in order to obtain a thorough knowledge of efficient and safe procedures. IDENTIFICATION A name plate riveted to the front of the gear oil bath bears specification and serial numbers of the unit. Refer to these numbers when ordering parts. Serial number : Model number : WARRANTY This piece of equipment is covered by warranty. Your dealer will explain the warranty agreement and will complete the delivery and warranty registration form. NOTE: The warranty is valid only if both dealer and customer or their representatives have completed and signed the warranty registration form, and that the completed form is received by VALMETAL within 15 days from the date of installation. SAFETY ALERT SYMBOL Pay special attention to this safety alert symbol, it indicates an important safety message. For your protection, we urge you to read all safety messages found in the manual and on safety signs adhered to the machine. 2

5 SAFETY PRECAUTIONS - Keep ALL guards in place. - DO NOT attempt to clean, oil or adjust machine while in operation. - Keep hands, feet and clothing AWAY from power driven parts. OPERATE EQUIPMENT SAFELY Do not allow anyone to operate, make adjustment or lubricate before reading and understanding this manual. Do not allow children or unauthorized personnel to operate the mixer.. Leave all guards, shields and safety devices in place. Never allow anyone near mixer while operating. Keep alert when operating equipment. Should any damage to equipment occur, shut off and lock out power immediately, make necessary inspection and repairs before restarting and operating. Never leave a machine running unattended. Failure to heed warnings may result in personal injury or death. Be sure area is clear before operating mixer. PRACTICE SAFE MAINTENANCE Do not allow anyone to make adjustment or lubricate before reading and understanding this manual. Disconnect PTO shaft from tractor before making adjustments or maintenance. Stop tractor motor and keep key with you Disconnect all hydraulic connectors from mixer. Keep all safety signs clean and readable. Failure to heed warnings may result in personal injury or death. Make certain all moving parts have stopped before making adjustments or leaving equipment. 3

6 WARNINGS ON MIXER 4

7 OPERATION INSTRUCTIONS 1-Before loading the mixer be sure the discharge door is closed and the mixing bin is free from foreign objects. 2-Remove tramp metal objets from magnet. DANGER NEVER ATTEMPT TO FREE JAMMED OR BINDING FEED WHILE MIXER IS RUNNING, YOU WILL BE CAUGHT IN THE AUGERS. STOP TRACTOR MOTOR AND KEEP KEY WITH YOU, DISCONNECT PTO SHAFT, THEN, FREE MIXTURE. BREAK-IN Although there are no operational restrictions on the mixer when operating for the first time, it is recommended that the following mechanical items be checked : After operating for the first hour : 1-Check and retorque ALL bolts and nuts if necessary, pay special attention to bearings amd sprockets set screws. 2-Verify roller chains alignment. After operating for 10 hours : Check tension and alignment roller chains, adjust as required. FILLING ORDER RECOMMENDATION : It is recommended to put corn silage or hight moisture corn before gradually put chunks of dry hay (hay must be of good quality). 5

8 MAINTENANCE WARNING : Always stop tractor motor, keep key with you and disconnect PTO shaft before making adjustments or maintenance. MONTHLY : LUBRICATION: 1-Grease sealed bearings every 40 hours of operation (wipe grease fitting with a clean cloth before greasing, to avoid injecting dirt and grit). NOTE : Over greasing can damage bearing seals. A damaged seal will lead to early bearing failure. NOTE : Replace worn grease fittings that will not hold the gun and fitting that will not take grease.. 2-Check the level of the oil bath. Thebottom part of the lowest sprockets and chains should soak in oil. If necessary add SAE oil. 3-Check the oil level of the gear box. If necessary add S-75W-90 synthetic oil. NOTE FOR GEAR BOX : First oil change should be made after the first 100 hours of operation. Following oil change should be made every 2000 hours of operation or once a year. DRIVE CHAINS ADJUSTMENT : Check drive chains tension.. To adjust the chain tension : 1-Loosen nut retaining idler sprocket. 2-Slide idler sprocket toward chain to tighten or away from chain to loosen. 3-Tighten nut when chain is properly adjusted. DRIVE CHAINS ALIGNMENT : All roller chains must be in proper alignment at all times.. Misalignment indications are : excessive wear on one side of the sprocket teeth or side bar breakage. 6

9 SPECIFICATIONS MOBILE MODELS MODEL Mixing capacity (cu. ft.) Overall length (in.) 185½ 212½ Tires overall width (in.) Closed conveyor overall width (in.) Opened conveyor overall width (in.) Overall height (in.) Mixing box size (in.) 84 X X X X 168 Mixing box sides tickness (in.) 10 Gage 10 Gage 3/16 3/16 Mixing box ends tickness (in.) 3/16 3/16 3/16 3/16 Mixing box bottom tickness (in.) 3/8 3/8 3/8 3/8 Bottom auger -diameter (in.) flighting tickness (in.) 1/2 1/2 5/8 5/8 -tube (in.) 6 5/8 X /8 X /8 X.5 8 5/8 X.5 Top auger -diameter (in.) flighting tickness (in.) 3/8 3/8 3/8 3/8 -tube (in.) 4 ½ X ½ X /8 X /8 X.432 Drive bottom shaft diameter (in.) 3 3 3½ 3½ Drive top shaft diameter (in.) 2½ 2½ 3 3 Roller chains Approximate weight (lbs) Discharge opening size (in.) 32 X X X X 20 Tires 16.5L ply 21.5L ply 21.5L ply 21.5L ply Transmission Planetary Planetary Planetary Planetary Weight bar 4 points 4 points 4 points 4 points Because VALMETAL Inc. in constantly improving products, we reserve the right to change design and/or specifications without notice. 7

10 LIMITED WARRANTY BASIC WARRANTY AND REMEDIES All VALMETAL products are warranted against defects in workmanship and materials for one year from date of delivery to the first purchaser. The warranty repair period for equipment used for commercial or rental purposes is limited to 90 days from date of delivery to the first retail purchaser. VALMETAL will repair or replace, free of charge, at its option, F.O.B. factory, freight prepaid, any parts proved defective in workmanship or materials. It is agreed that such replacement or repair is the exclusive remedy available from Valmetal, should any of Valmetal s products or parts prove defective. Valmetal will not be responsible for freight and labor charges involved for removing and replacing defective parts. EXCEPTIONS FROM THIS WARRANTY This warranty covers equipments under normal use and service, does not cover conditions resulting from misuse, negligence, alteration, accident or lack of performance of required maintenance. Replacement of maintenance items such as belts, spout liners, digger knives, blades, etc... are not covered. EXCEPTIONS FROM THE WARRANTY Motors are warranted directly by the motor manufacturer only and not by Valmetal. LIMITATION OF LIABILITY This warranty is in lieu of all other warranties, express or implied, written or oral. No employee, agent, dealer or any other person is autorized to give any warranties on behalf of Valmetal, nor to assume for Valmetal any other liability in connection with any its products. IN NO EVENT SHALL THE OWNER BE ENTITLED TO RECOVER FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS, BUT NOT LIMITED TO, LOSS OF CROPS, LOSS OF PROFITS OR REVENUE, OTHER COMMERCIAL LOSSES, INCONVENIENCE OR COST OF RENTAL OR REPLACEMENT EQUIPMENT. AN ADDITION TO LIMITED WARRANTY FOR SILO UNLOADERS 880 MODEL ONLY In addition to the regular 1 year limited written warranty, any parts that are determined by Valmetal Inc. to be defective in material and workmanship under normal use and service, in the second and third year from date of delivery to the first retail purchaser, will be covered by this limited warranty. Valmetal liability under this warranty is for repair or replacement of parts only but not for such labor involved for removing and replacing defective parts. Replacement of maintenance items such as belts, spout liners, digger knives, blades, blower paddles, bearings, etc... are not covered. 8

11 MOBILE 4 AUGER MIXER PARTS MANUAL Transcanadian Highway, Exit Industriel Blvd, St-Germain Quebec, Canada J0C-1K0 Tel.: (819) /06 Fax: (819)

13 MIXING BOX ITEM MODEL PART # DESCRIPTION cu.ft. Mixing box cu.ft. Mixing box cu.ft. Mixing box cu.ft. Mixing box Safety bar support Safety bar 325/ Safety bar Safety bar Plate Door support Door gasket Right door Left door 9 270/ Observation ladder 375/ Observation ladder Rubber door latch " NPT femalle plug /8" x 1" Carriage bolt /8" x 1" Hex. bolt /8" x 3/4" Carriage bolt /8" Washer /8" Lock washer /8" Nut

15 AUGER ITEM MODEL PART # DESCRIPTION Lower left auger Lower left auger Lower left auger Lower left auger Lower right auger Lower right auger Lower right auger Lower right auger Upper left auger Upper left auger Upper left auger Upper left auger Upper right auger Upper right auger Upper right auger Upper right auger Flanged shaft Flanged shaft 375/ Flanged shaft Flanged shaft Flanged shaft 375/ Flanged shaft Flanged shaft Flanged shaft 375/ Flanged shaft ITEM MODEL PART # DESCRIPTION Flanged shaft Flanged shaft 375/ Flanged shaft 9 270/ Bearing shield 375/ Bearing shield / Bearing shield 375/ Bearing shield / UCF Lower auger bearing 375/ UCF Lower auger bearing / UCF Upper auger bearing 375/ UCF Upper auger bearing / Retainer 375/ Retainer / Retainer 375/ Retainer /8" X 2 1/4" Hex. bolt /8" X 2" Hex. bolt /8" X 1" Hex. bolt /8" Lock washer /8" Nut Retainer

17 270/325 cu.ft. SIDE DOOR ITEM PART # DESCRIPTION Hydraulic cylinder support Hydraulic cylinder bracket Pin Side door Door opening indicator /8" X 1" Hex. bolt /8" Lock washer /8" Nut /8" X 3 1/2" Hex. bolt /8" Nut Spring ½" X 1½" Hex. bolt ½" Nut CHV-20-1 Hydraulic cylinder CHV-20-2 Pin CHV-20-3 Lock pin /16" X 1 1/2" Cotter pin

19 375/450 cu.ft. SIDE DOOR ITEM PART # DESCRIPTION Hydraulic cylinder support Hydraulic cylinder bracket Pin Side door Door opening indicator /8" X 1" Hex. bolt /8" Lock washer /8" Nut /8" X 3 1/2" Hex. bolt /8" Nut Spring ½" X 1½" Hex. bolt ½" Nut CHV-20-1 Hydraulic cylinder CHV-20-2 Pin CHV-20-3 Lock pin /16" X 1 1/2" Cotter pin

21 DISCHARGING CONVEYOR ITEM PART # DESCRIPTION Frame Polyethylene liner Deflector Drive shaft Adjustable extension Idler shaft Paddle Bearing bracket Bearing adjustment plate Bearing bracket Motor bracket Cylinder bracket Access door Hinge Holding pin assembly Holding pin Handle Deflector side (option) Deflector bottom (option) CHV-16-1 Hydraulic cylinder CHV-16-2 Hydraulic cylinder pin CHV-16-3 Hydraulic cylinder hair pin AS-11-L Left conveyor chain AS-11-R Right conveyor chain /16" X 3/4" Carriage bolt ITEM PART # DESCRIPTION /16" Nylon lock nut /4" X 1/4" X 2" Key C C6 X 1.125" Sprocket /16" X 5/16" Set screw /8" X 1 3/8" X 3/4" Oilite bearing /4" X 3/4" Flat head bolt UCFL UCFL Bearing /2" X 1 1/2" Carriage bolt /2" Nylon lock nut /8" X 8" Threaded rod /8" Nut /4" X 1/4" X 1 1/4" Key B B16 X 1.125" Chain coupling sprocket B16 X 1" Chain coupling sprocket R-16 Chain (including 1 connecting link) Hydraulic motor Woodruff Key (supplied with motor) /8" X 3/4" Hex. bolt /8" Lock washer /8" X 3/4" Carriage bolt /8" Flange nut /2" X 3 1/2" Hex. bolt /16" X 1" Cotter pin Spring

23 270 cu.ft. DRIVE ASSEMBLY ITEM PART # DESCRIPTION B Sprocket 120B14 X 3.149" /8" X 5/8" Set scew mm X 14mm X 100mm Key B40-3 Sprocket 120B40 X 3" /4" X 2 15/16 Key Chain #120 X 76½" B30-3 Sprocket 100B30 X 3" /4 " X 1 15/16" Key B Sprocket 100B36 X 2½" /2" X 1/2" Set screw /8" X 1 15/16" Key IS-100A Idler sprocket 100A12 X ¾" Chain #100 X 147" Chain guide Chain #100 X 102" Tension roller arm UHMW roller 18 13C Spring Turn buckle Right oil deflector support A Right oil deflector B Base for right oil deflector Left oil deflector support A Left oil deflector B Base for left oil deflector /8" X 1" Hex. bolt /8" Lock washer /8" Nut /8" X 3/4" Carriage bolt /8" Washer /4" X 2 1/4" Hex. bolt /4" Nylon lock nut /4" X 3 1/2" Hex. bolt /4" Lock washer /4" Nut /4" X 2 1/2" Hex. bolt /2" X 1 1/4" Hex. bolt /2" Lock washer /2" Nut Tension roller arm Tightener

25 325/375/450 cu.ft. DRIVE ASSEMBLY ITEM MODEL PART # DESCRIPTION B Sprocket 120B22 X 3.937" 375/ B Sprocket 140B16 X 3.937" /4" X 3/4" Set scew mm X 16mm X 200mm Key B40-3 Sprocket 120B40 X 3" 375/ B Sprocket 140B40 X 3½" /4" X 2 7/16" Key 375/ /8" X 2 7/16" Key Chain #120 X 87" 375/ Chain #140 X 94 1/2" B30-3 Sprocket 100B30 X 3" 375/ B Sprocket 100B30 X 3½" /4 " X 1 15/16" Key 375/ /8" X 1 15/16" Key B Sprocket 100B36 X 2½" 375/ B36-3 Sprocket 100B36 X 3" /8" X 5/8" Set screw /8" X 1 15/16" Key 375/ /4" X 1 15/16" Key IS-100A Idler sprocket 100A12 X ¾" Chain #100 X 147" 375/ Chain #100 X 150" Chain guide Chain #100 X 99½" 375/ Chain #100 X 106¼" ITEM MODEL PART # DESCRIPTION Tension roller arm UHMW roller 18 13C Spring Turn buckle Right oil deflector support Right oil deflector Left oil deflector support Left oil deflector /8" X 1" Hex. bolt /8" Lock washer /8" Nut /8" X 3/4" Carriage bolt /8" Washer /4" X 2 1/4" Hex. bolt /4" Nylon lock nut /4" X 3 1/2" Hex. bolt /4" Lock washer /4" Nut /4" X 2 1/2" Hex. bolt /2" X 1 1/4" Hex. bolt /2" Lock washer /2" Nut

27 TRAILER ITEM MODEL PART # DESCRIPTION Frame for 270 cu.ft Frame for 325 cu.ft Frame for 375 cu.ft Frame for 450 cu.ft Tow bracket Tow bracket pin " Washer /16" X 1½" Cotter pin 6 99-DG706 Jack Weight bar /2" X 1 1/4" Hex. bolt /2" Lock washer /2" Nut /2" X 1" Hex. bolt L L Ply tires 325/375/ L L Ply tires W11C16.1 W11C16.1 Wheel 325/375/ W18C16.1 W18C16.1 Wheel /8"-18UNF WB-19 Nut H8001 8M Hub 325/375/ H M Hub LM LM Inside cup 325/375/ LM28921 LM28921 Inside cup LM LM Inside bearing 325/375/ LM28995 LM28995 Inside bearing LM LM Outside cup 325/375/ T T25520 Outside cup LM LM Outside bearing 325/375/ T T25581 Outside bearing " Washer 325/375/ ¼" Washer "-14 UNF Hex. slotted nut 325/375/ ¼"-UNF Hex. slotted nut /16" X 2" Cotter pin 325/375/ /4" X 2 1/2" Cotter pin DC8000 DC-8000 Cap 325/375/ DC10000 DC Cap CR CR Seal 325/375/ CR CR Seal

29 REDUCER DRIVE SHAFT AND P.T.O. ITEM MODEL PART # DESCRIPTION PG702 Reducer 325/375/ PG1602 Reducer mm x 14mm x 110mm Key 325/375/ mm x 16mm x 200mm Key TL-T40 T40 1 3/8" Z.6 Universal joint with shearbolt 325/375/ TL-T60 T60 1 3/8" Z.6 Universal joint with shearbolt TL-T40-1 T40-1 3/8"-6 spline Yoke 325/375/ TL-T60-1 T60-1 3/8"-6 spline Yoke TL-T40-2 T40 Cross jounal set 325/375/ TL-T60-2 T60 Cross jounal set TL-T40-3 T40 1½" Yoke 325/375/ TL-T60-3 T60 1½" Yoke ½" Drive shaft 325/ ½" Drive shaft ½" Drive shaft bearing housing ITEM MODEL PART # DESCRIPTION Nylon bearing Shield UCF UCF Bearing PTO-T40 T40 PTO shaft 325/375/ PTO-T60 T60 PTO shaft PTO-T40-10 Guard 45-PTO-T60-10 Guard /8" X 1" Carriage bolt /8" Nylon lock nut /16" X 1" Hex. bolt /16" Nylon lock nut /2" X 1 3/4" Hex. bolt /2" X 1 1/2" Hex. bolt /2" Lock washer /2" Nut

31 ACCESSORIES ITEM MODEL PART # DESCRIPTION Hydraulic valve support tube (option) Hydraulic valve support extension (option) 3 VS-3129 Locking handle (option) 4 270/ Hydraulic valve support brace (option) 375/ Hydraulic valve support brace (option) Hydraulic 6 hose support plate Weight indicator support tube Weight indicator back plate Alarm light back plate (option) Cable support Cable support Hydraulic 4 hoses support Hydraulic 2 hose support Hydraulic hose bracket /8" X 3/4" Hex. bolt /8" Nylon lock nut /2" X 1" Hex. bolt /2" Nylon lock nut /2" X 3" Hex. bolt

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