04 BBR Catalog FINAL_1 8/28/03 10:28 AM Page Product Guide

Transcription

1 04 BBR Catalog FINAL_1 8/28/03 10:28 AM Page Product Guide

2 04 BBR Catalog FINAL_1 8/28/03 10:28 AM Page 2 Welcome to BBR MOTORSPORTS At BBR, we are dedicated to hand-crafting the most innovative 4-stroke off-road motorcycles in the world. Our reputation has grown nationally and internationally. We have fabricated custom bikes for top motocross stars, celebrities, and corporations who want the very best that money can buy. In the spirit of our BBR race bikes, we now offer components for many popular production models. Each component is fabricated with the attention to detail that you expect from BBR. Everyone here at BBR understands that innovation is what separates us from the masses. We understand the importance of proper frame geometry, precision tolerances, and use of metals and materials that provide the highest quality and performance. We take pride in the fit and finish of every BBR product, and always make sure that function comes first. Fabrication of these bikes and parts is an important part of our business, but we haven t forgotten where it all started. We grew up on XR75 s and still consider them to be one of the greatest motorcycles ever built. While other kids played baseball, we spent our time chopping and grinding on motorcycles in the shop behind our parents house, then rode until dark every day we could. To this day, our true passion is still the thrill of riding. Our goal is to continue to build great bikes and great products that maintain that same kind of fun factor. We are excited about our new products and hope they add some passion to your bike. Whether it s winning a National Event, racing with your buddies, or just spinning laps in the back yard with the kids, BBR has you covered. For all those who love the sport as much as we do, this 2004 BBR Product Guide is dedicated to you. See you at the races! BBR Motorsports Next Level Products.

3 04 BBR Catalog FINAL_1 8/28/03 10:28 AM Page 3 CRF/XR50 Frames BBR Super Pro XR50 Frame Kit 350-BBR-5003 $ aluminum frame & swingarm (3 longer than stock). High quality shock with adjustable rebound, compression, and preload. Custom wound spring. 6" of rear wheel travel Same weight as stock frame, swingarm, & shock! (but 5 times stronger) Billet machined solid rear motormount section Single piece subframe loop Uses stock XR50 swingarm bolt, rear axle, and chain adjusters (plus all the other XR50 components) Winner 2003 White Brothers 4-Stroke World Championships (4 out of the top 5 finishers used the BBR Super Pro Frame) Used by Carmichael, McGrath, Pastrana, Chris Gosselaar, Ken Johnson, John Faulkner, Ben & Eric Bostrom, Spud Walters, Victor "Slasher" Sheldon, John Levy, Tim "Lumpy" Tolleson, Jon Basher, Mossimo Giannulli, and many more! Complete with MSO XR50 Aluminum Frame 350-BBR-5001 $ DESCRIPTION>> Lighter and stronger than the production frame. Designed to hold up to the demands of adult back-yard mini-bike racing. The ultimate fix for XR50 frame sag! Gold anodized 6061 aluminum. Tig welded construction. Removable subframe. 1 1/2 pounds lighter than stock. Stock frame dimensions. Complete with MSO

4 04 BBR Catalog FINAL_1 8/28/03 10:29 AM Page 4 BBR 50 DESCRIPTION>> This complete bike is based > BBR Super Pro Frame Kit on the new BBR Super Pro > BBR XR50 Fork Kit Frame kit. It includes a (w/complete handlebar kit) Honda XR50 motor that has > BBR Graphics Kit already been modified with > BBR Exhaust System our best selling 82cc cylinder > BBR Billet Gas Cap kit and high performance > BBR Chain Guide > BBR Skid Plate camshaft. $ > BBR 82cc Big Bore Kit and Camshaft Sorry, at this price, it is only available with red plastic and gold anodized > BBR Rev-Box accessories. For a custom XR50, go to > BBR Cam Cover our website (bbrmotorsports.com) & > New Honda XR50 Motor Price out your own custom XR50. > Gold Aluminum Rims > HD Spoke Kit > Unifilter air filter SUPER PRO TEAM BIKE

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6 04 BBR Catalog FINAL_1 8/28/03 10:30 AM Page 6 CRF/XR50 PARTS XR50 Exhaust System 210-HXR-5001 $ HXR-5002 Big Bore $ Comes with a removable USDA Forest Service approved spark arrester installed. Ceramic coated, tapered header for power gains through-out the RPM range. Also accepts stock endcap for stock level sound output! BBR XR50 Cam Cover 405-HXR-5001 $49.95 XR50 Aluminum Rims $ (pair) 390-HXR-5001 Gold 390-HXR-5002 Black 390-HXR-5003 Red 390-HXR-5004 Blue Heavy Duty Spoke Kit 391-HXR-5001 $59.95 Handlebar Kit A must have! The only complete kit on the market. 510-HXR-5001 $ Chain Guides 340-HXR-5001 $69.95 XR50 Complete Colored Plastic $ HXR-5001 Black 700-HXR-5002 Blue 700-HXR-5003 Silver 700-HXR-5004 Yellow 700-HXR-5005 Orange 700-HXR-5006 Green 700-HXR-5007 Red 700-HXR-5008 White Kit includes: front number plate, front fender, radiator scoop, lower fork covers and side panel/rear fender cowling (graphic not included). XR50 Fork Kit 630-HXR-5003 Fork Kit $ HXR-5004 minus bar kit $ Oil dampened, 27mm, conventional style forks. 4 of travel. Gold anodized, CNC machined, aluminum triple clamp & stem Heavy-duty fork springs Includes full BBR handlebar kit XR50 Heavy Duty Fork Springs 650-HXR-5005 $49.95 Heavy Duty Shock 640-HXR-5001 $ BBR XR50 Graphics Kit 710-HXR-5001 $ Heavy Duty Shock Spring 660-HXR-5005 $ Aluminum Bike Stand 575-BBR-1001 $54.95 Billet Gas Cap 110-HCR-1201 $69.95 Heavy Duty Clutch Springs 410-HXR-5005 $24.95

7 04 BBR Catalog FINAL_1 8/28/03 10:30 AM Page 7 88cc Super Pro Bore Kit 411-HXR-5200 $ Big valve head, 18mm carb kit, MX grind cam. Big Carb Kit - 18mm 420-HXR-5001 $ Excellent addition to 82cc kit. IMS Folding Shift Lever 1 inch longer than stock. 535-IMS-1001 $ cc Big Bore Kit with Cam 411-HXR-5001 Big Bore Kit $ Easy Bolt-on backyard kit. Custom aluminum cylinder with "BBR" logo cast in. 10.5:1 compression piston with pin, clips, and rings. Includes base and head gaskets. High performance camshaft for XR50 head. Cylinder has cast in mounts (like stock) for aftermarket skid plates. XR50 Kitaco Inner-Rotor Ignition 450-HXR-5001 $ Instant Throttle Response. Footpegs 530-IMS-1001 $95.95 Footpeg Mount 540-HXR-5001 $89.95 Forged chro-moly. XR50 Tires 393-HXR-5001 Bridgestone M x10 $ HXR-5002 Kenda K x10 $ cc Super Pro Stroker Kit 411-HXR Kit $ Big valve head, stroker crank, 24mm carb. Everything included for easy installation. Skid Plate Glide over the jumps, woops & rocks while protecting your engine. Gold anodized 6061 aluminum. Tig welded construction. Bolts on in minutes. Also fits Z-50 Note: May not fit with aftermarket cylinders. 320-HXR-5001 $69.95 Long Aluminum Swingarm 2.25 longer roller bearings. 330-HXR-5002 $ BBR Tapered Steering Bearing Set Eliminates loose headsets. 516-HXR-5001 $39.95 BBR Rev Box Rev on past the stuck 9800 RPM limit. 451-HXR-5001 $59.95 Complete Seat 716-HXR-5001 $89.95 Foam, cover and base. XR50 Rear Sprockets 380-HXR T $ HXR T $ HXR T $ HXR T $ HXR T $39.95

8 04 BBR Catalog FINAL_1 8/28/03 10:31 AM Page 8 CRF/XR80/100 Exhaust System 210-HXR-1001 $ Complete one piece exhaust system from the headpipe to the tailsection. Comes with a removable USDA Forest Service approved spark arrester installed. Ceramic coated, tapered header for power gains through-out the RPM range. Langtown Backyard Supercross Winner. Accepts the stock endcap from the XR80/100 exhaust for stock sound levels. Aluminum Frame Kit 350-BBR-1001 $2999 Includes frame, motor mounts, brake pedal, footpeg mounts, plastic gas tank, air-boot, exhaust system, radiator wings, graphics kit & seat cover, and BBR gascap. Uses chassis components from Honda CR80/85 or CR80/85 Expert Complete with MSO Aluminum Swingarm 330-HXR-1001 $ Frame Cradle 320-HXR-1001 $ Billet Gas Cap 110-HCR-1201 $69.95 Chain Guide 340-HXR-1001 $69.95 XR100 Heavy Duty Fork Springs 650-HXR-1005 $79.95 Heavy Duty Shock Spring 660-HXR-1005 $89.95

9 04 BBR Catalog FINAL_1 8/28/03 10:31 AM Page 9 BBR Rev Box 451-HXR-5001 $59.95 BBR Graphics Kit 710-HXR-1001 $ Fits Aluminum Rims 16 / YTR-1205 Gold $ YTR-1206 Black $ YTR-1207 Silver $ These rims are lighter and stronger than stock rims. Fits XR100. Triple Clamp 510-HXR-1001 Standard $ HXR-1002 Oversized $ Raises bars 1, fully adjustable. BBR Footpegs 530-IMS-1001 $95.95 IMS Folding Shift Lever 535-IMS-1001 $29.95 Inner Rotor Ignition 450-HXR-1001 $ BBR Tapered Steering Bearing Set 516-HXR-5001 $39.95 Takagawa 115cc Big Bore 412-HXR-1001 $ Takagawa 115cc Cylinder/Head Kit 412-HXR-1002 $645.95

10 04 BBR Catalog FINAL_1 8/28/03 10:32 AM Page 10 CRF150/230F Aluminum Frame 350-BBR-1008 CRF150 $ BBR-1009 CRF230 $3499 CRF150/230 Exhaust System 210-HCF-1501 $ Complete exhaust system from the headpipe to the tailsection. Comes with a removable USDA Forest Service approved spark arrester installed. Ceramic coated, stepped header for power gains through-out the RPM range. Accepts OEM Honda endcap from CRF150/230F for super quiet sound output! Includes frame, motor mounts, brake pedal, footpeg mounts, plastic gas tank, air-boot, exhaust system, radiator wings, graphics kit & seat cover, and BBR gascap. Uses chassis components from Honda CR80/85 or CR80/85 Expert. Complete with MSO paperwork. CRF150/230 Cam Cover 405-HCF-1501 $59.95 Linkage 625-HCF-1501 $ Raises seat height 1. BBR Gas Cap 110-HCR-1201 $69.95 Triple Clamp 510-HCF-1501 Standard $ HCF-1502 Oversized $ HCF-2301 Standard $ HCF-2302 Oversized $ Raises bars 1. fully adjustable.

11 04 BBR Catalog FINAL_1 8/28/03 10:32 AM Page 11 Heavy Duty Fork Springs 650-HCF-1505 CRF 150 $ HCF-2305 CRF 230 $79.95 Heavy Duty Shock Spring 660-HCF-150 $89.95 Heavy Duty Clutch Spring 410-HCF-1501 $24.95 CRF Performance Cam Shaft 410-HCF-1504 $ CRF150 26mm Carb Kit 420-HCF-1501 $ CRF Air Filter 430-HCF-1501 $24.95 H.D. Valve Springs 410-HCF-1502 $59.95 CRF150 Inner Rotor 450-HCF-1501 $ CRF150/230 Rev Box 451-HCF-1501 $59.95 CRF 170 Big Bore Kit 410-HCF-1503 $ Skid Plate 320-HCF-1501 $69.95 BBR Graphics Kit 710-HCF-1501 $ CRF 428 Sprockets Call for info.

12 04 BBR Catalog FINAL_1 8/28/03 10:32 AM Page 12 BBR Aluminum Frame Conversion Bike Complete ready to ride motorcycle using our aluminum frame kit, a new motor, and new chassis components. Base model uses all stock components in standard colors. Many other options are available. Please call for pricing of options. CRF-150/TT-R125/XR100/CRF-230. Conversion Bike starting at $ (base price), as shown $10,

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14 04 BBR Catalog FINAL_1 8/28/03 10:33 AM Page 14 TT-R125 Aluminum Frame Kit 350-BBR-1002 TTR125 $ BBR-1010 TTR125E $3249 Includes frame, motor mounts, brake pedal, footpeg mounts, plastic gas tank, air-boot, exhaust system, radiator wings, graphics kit & seatcover, and BBR gascap. Uses chassis components from Honda CR80/85 or CR80/85 Expert. Complete with MSO paperwork. Chain Guide 340-YTR-1201 $69.95 Aluminum Rims 16 / YTR-1205 Gold $ YTR-1206 Black $ YTR-1207 Silver $ Triple Clamp Raises bars 1, fully adjustable. 510-YTR-1201 Standard $ YTR-1202 Oversized $ Brake Pedal 120-YTR-1201$ Exhaust System 210-YTR-1201 $ Complete one piece exhaust system from the headpipe to the tailsection. Comes with a removable USDA Forest Service approved spark arrester installed. Ceramic coated, tapered header for power gains through-out the RPM range. Langtown winner multi world championships. Quiet instert available. Aluminum Swingarm 330-YTR-1201 $ Heavy Duty Shock Spring 660-YTR-1205 $89.95

15 04 BBR Catalog FINAL_1 8/28/03 10:34 AM Page 15 Performance Cam Shaft 410-YTR-1207 $ Lighten Flywheel 680-BBR-1011 TTR125 $99.95 Frame Cradle 320-YTR-1202 $ Rear Sprocket $ YTR-1253 (00-01) 53T 380-YTR-1254 (00-01) 54T 380-YTR-1255 (00-01) 55T 380-YTR-1256 (00-01) 56T 380-YTR-1349 (02-03) 49T 380-YTR-1353 (02-03) 53T 380-YTR-1354 (02-03) 54T 380-YTR-1355 (02-03) 55T 380-YTR-1356 (02-03) 56T 150 Big Bore Kit 411-YTR-1201 $ Complete with Cam & Aluminum Cyclinder. 26mm Carb Kit 420-YTR-1201 $ Fork Springs 650-TTR-1205 $79.95 Tall Seat Foam w/cover 715-YTR-1201 $99.95 BBR Graphics Kit 710-YTR-1201 $ BBR Gas Cap 110-SRM-1201 $69.95 Free Flow Filter Kit 430-YTR-1201 Kit $79.95 Replacement filter $24.95 Heavy Duty Clutch Springs 410-YTR-1205 $24.95

16 04 BBR Catalog FINAL_1 8/28/03 10:34 AM Page 16 DRZ/KLX125 Exhaust System 210-DRZ-1201 $ Ceramic coated header pipe and gold anodized 6061 aluminum can. Comes with a removable forest service approved spark arrester installed. Tapered headpipe gives good power throughout the RPM range BBR Graphics Kit 710-DRZ-1201 $ Big Bore Kit 410-DRZ-1201 $ Lightweight piston kit features higher compression to really wake up the DRZ/KLX :1 compression & 61mm piston. Includes piston, pin, rings, and gaskets. Bores into stock cylinder liner. Frame Cradle 320-DRZ-1201 $ Gas Cap 110-YYZ-1201 $ Triple Clamp 510-DRZ-1201 Standard $ DRZ-1202 Oversized $ Heavy Duty Fork Spring 650-DRZ-1205 $79.95 Heavy Duty Shock Spring 660-DRZ-1205 $ mm Carb Kit 420-DRZ-1201 $ Aluminum Rims 16 / DRZ-1205 Gold $ DRZ-1206 Black $ DRZ Silver $249.95

17 04 BBR Catalog FINAL_1 8/28/03 10:35 AM Page 17 CRF/XR70 Skid Plate 320-HXR-5001 $69.95 Exhaust System 210-HXR-7001 $ Complete one piece exhaust system from the headpipe to the tailsection. Comes with a removable USDA Forest Service approved spark arrester installed. Ceramic coated, tapered header for power gains through-out the RPM range. Also accepts stock endcap for stock level sound output! IMS Pegs 530-IMS-1001 $95.95 Heavy Duty Fork Springs 650-HXR-7005 $79.95 BBR Graphics Kit 710-HXR-7001 $ Rev Box 451-HXR-5001 $59.95 Heavy Duty Shock Spring 660-HXR-7005 $89.95 Tapered Steering Bearing 516-HXR-5001 $39.95 Lower Clamp 515-HXR-7001 $ Triple Clamp 510-HXR-7001 $129.95

18 04 BBR Catalog FINAL_1 8/28/03 10:36 AM Page 18 DRZ/KLX110 Exhaust System 210-KLX-1101 $ Complete one piece exhaust system from the headpipe to the tailsection. Comes with a removable USDA Forest Service approved spark arrester installed. Ceramic coated, tapered header for power gains through-out the RPM range. BBR Graphics Kit 710-KLX $ Tall Seat Foam w/cover 715-KLX-1101 $99.95 Triple Clamp 510-KLX-1101 Standard $ KLX-1102 Oversized $ Skid Plate 320-KLX-1101 $69.95 Fork Springs 650-KLX $79.95 Shock Springs 660-KLX-1105 $89.95 TT-R90 BBR Graphics Kit 710-YTR-9001 $ Exhaust System 210-YTR-9001 $ Complete one piece exhaust system from the headpipe to the tailsection. Comes with a removable USDA Forest Service approved spark arrester installed. Ceramic coated, tapered header for power gains through-out the RPM range. Fork Springs 650-YTR-9005 $79.95 Shock Springs 660-YTR-9005 $89.95

19 04 BBR Catalog FINAL_1 8/28/03 10:37 AM Page 19 MULTI-TIME 4-STROKE CHAMPIONS WHITE BROTHERS WORLD 4-STROKE CHAMPION-VET CLASS WHITE BROTHERS WORLD 4-STROKE CHAMPION-150 PRO CLASS LANGTOWN BACKYARD SUPERCROSS CHAMPION SCREWY DILLA 150 PRO CHAMPION SCREWY DILLA 50 CC CHAMPIONS WHITE BROS 50 CC WORLD CHAMPIONS

20 04 BBR Catalog FINAL_1 8/28/03 10:37 AM Page 20 BBR Parts & Accessories BBR Motorsports Gas Cap Application $ HCR-1201 Stamped H CR/KX-99 CR80 (86-02), CR125/250(86-99), CR500(86-01), XR50(all), XR70(all), XR80/100(01-02), KX80(88-00), KX100(95-00), KX125/250(88-99), KX500(88-02),YZ80(96-01) 110-HCR-1202 Stamped K CR/KX-00 CR125/250(00-02), KX125/250(00-02), KX65(00-02), KX85(01-02), KX100(01-02) 110-HCR-1203 Stamped X CRF/XR CRF450R, XR200/250/400/600/650(88-02) 110-SRM-1201 Stamped S RM/TTR RM125/250 (96-02),TT-R125 (00-03) 110-YYZ-1201 Stamped Y YZ/DRZ YZ125/250(96-01), YZ/WR250F(01-02), YZ/WR400/426F(98-02), DRZ125/L (03), DRZ400(00-02) 110-YYZ-1202 Stamped Z YZ 02 YZ 125/250 (02), YZ85(02) BBR handlebar Grips 500-BBR-1001 $9.95 Quiet Core 220-BBR-1004 $39.95 Replace your standard exhaust screen with this computer designed unit and reduce the sound level of your bike. Spark Arrester Inserts 215-HCF-4511 CRF450R (02-04) $ YZF-2511 Y2250 F $ YZF-4011 YZ400/426F $ YZF-4511 YZ450 F 03 $ Kickstarters 130-YYZ-2501 YZ , YZ400/426F 1 short $ YZF-2502 YZ250F 03 $ YZF-4001 Y F $ YZF-4501 Y2450F 03 $ Aluminum Bike Stand 575-BBR $ BBR $69.95 BBR Handlebar Pads 720-BBR-1001 Standard $ BBR-1002 Oversized $22.95 XR50 Kit Shown BBR Graphics Kit 710-HXR-5001 XR50 $ DRZ-1201 DRZ/KLX125 $ HCF-1501 CRF150F/CRF230F $ HCF-4501 CRF450 $ HCR-1201 CR125/250 $ HCR-1202 CR125/250 $ HXR-1001 XR80/100 $ HXR-5001 XR50 $ YTR-1201 TT-R125 $ YYZ-1201 YZ125/250 $ YZF-1201 YZF $ YTR-9001 TTR90 $ KLX-1101 KLX/DRZ110 $ Brake Pedals 120-HCR-1201 CR125/ $ HCR-1202 CR125/ $ HCF-4501 CRF450R $ YYZ-1201 YZ125/250/400- /426/450F $ YTR-1201 TTR $129.95

21 04 BBR Catalog FINAL_1 8/28/03 10:38 AM Page 21 Clothing BBR T-Shirt BBR Hoody BBR Sweatshirt BBR Hat Womens T-Shirt

22 04 BBR Catalog FINAL_1 8/28/03 10:38 AM Page 22 Suspension Service BBR offers world class suspension service for all models of motocross and off-road motorcycles. Our skilled technicians and state of the art equipment have provided works level suspension for National & International customers like magazine test riders, R & D departments and world champion riders. Available to our customers, BBR s suspension department is waiting for your call. Fork oil change and service: $75 Fork Revalve: $150 Fork Springs: From $99 Shock oil change and service: $75 Shock Revalve: $150 Shock Springs: From $89 SUSPENSION TECH LINE ext 2

23 04 BBR Catalog FINAL_1 8/28/03 10:38 AM Page 23 Ordering Information Telephone Orders: Mon - Fri, 8:00 am - 5:00 pm Pacific Time (253) Credit Card Orders: May be placed by FAX, 24 hours a day. (253) Most orders will ship same day if called in before noon pacific time. We maintain a large inventory of BBR Products for same day shipping. Custom orders may take two weeks or longer. Give us a call and we'll give you the details. Shipping: We prefer to ship via U.P.S., so a street address is necessary (sorry, no P.O. boxes). We can also ship by Federal Express, but it often costs more. We only ship via USPS (standard US Mail Service) every other week. Using US Postal Service for shipment may cause at least a 2 week delay and will incur a handling fee (not less than $15.00) in addition to actual shipping charges. Check our web site or call for accurate shipping and handling charges. Warranty: BBR Motorsports Inc. makes every effort to ensure the highest quality craftsmanship in our products. We believe our designs to be the best compromise for weight, strength, and performance possible. Regardless, off-road motorcycles are extremely high wear. Any motorcycle part can be broken if abused. BBR Motorsports cannot control the use or installation of any of its products. As a result, there is NO warranties on any product manufactured or sold by BBR Motorsports. In addition, BBR Motorsports will not be liable for any damages or injuries that result from the use of its products. BBR is a registered trademark of BBR Motorsports Inc. All terms, specs and pricing are subject to change without notice. Be smart - always wear a helmet. BBR Motorsports, Inc th Ave. South, Bay 3 Kent, WA USA Payment: All payments must be made in U.S. currency only. Send total amount by money order or personal check made payable to BBR Motorsports Inc.. MasterCard and Visa accepted. Minimum order: $ Only credit cards issued by U.S. banks and billing to U.S. addresses will be accepted. International Orders: All international orders, outside of North America, please contact your local White Brothers or Western Power Sports distributor. Returns: Returns on unused items may be accepted within 30 days, with original receipt. We charge a 20% restocking fee. If, for some reason, it is necessary to return a product to us, you will need a return authorization number. You may obtain one by writing or calling us with your purchase date and the original invoice number. No returns accepted without a RA.#. No C.O.D. returns will be accepted. No returns will be accepted on custom products. (Frame kits, custom bikes, engine work, etc.)

24 04 BBR Catalog FINAL_1 8/28/03 10:38 AM Page 24 BBR MOTORSPORTS TH AVE S. BAY #3, KENT, WA PHONE: FAX: