OFF-ROAD LUBRICATION KITS
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1 OFF-ROAD LUBRICATION KITS PART NUMBERS AND DEFINITIONS JSG Industrial Systems Pty Ltd Telephone: (61 2) Fax: (61 2) Web: 24/07/02
2 HARDWARE KIT JSG _ HW - JSG DESIGN OEM NAME MACHINE MODEL Generally four digits can be up to five digits. HARDWARE KIT ONLY Not available for Quicklub kits L series. PUMP STATION TYPE TIMER MODEL FULL KIT JSG _ - - _ JSG DESIGN OEM NAME MACHINE MODEL Generally four digits can be up to five digits. PUMP STATION TYPE TIMER MODEL If selecting E, L or M series pump types leave timer type blank HOSE END TYPE If selecting L series leave blank system supplied with push in type fitting unless otherwise requested JSG Industrial Systems Pty Ltd Page 2 of 13
3 EXAMPLES Example: JSGCAT972G-C1-R Centromatic kit to suit a CAT 972G with an pump assembly, Timer and Field Serviceable (reusable) hose ends. Example: JSGKOMWA500-C1-S Centromatic kit to suit a KOMATSU WA500 with an pump assembly, Timer and Swage type hose ends hose ends. Example: JSGHITEX220-L Quicklub kit to suit a HITACHI EX220 Example: JSGKAW95Z-M-R Modular Lube kit with 203 pump to suit a KAWASAKI 95Z with Field Serviceable (reusable) hose ends. Example: JSGKAW115Z-U2-S Dual Line kit to suit a KAWASAKI 115Z with a pump, timer and Swage Type hose ends. KIT NUMBER DEFINITIONS OEM CAT - Caterpillar KOM - Komatsu VOL - Volvo CAS Case HIT Hitachi KAW Kawasaki LIE Liebherr SUM Sumitomo MACHINE MODEL Examples: 992C, WA500, EX325 etc. This is the model of the machine to be fitted, some kits will fit several machines. HARDWARE KIT ONLY HW - This is the hardware only and does not include hose and fittings. JSG Industrial Systems Pty Ltd Page 3 of 13
4 SYSTEM AND PUMP TYPE JSG OFF-ROAD KITS System Pump Station DESCRIPTION Code Type A Hydraulic Modular Lube lubrication system 40 Kg Round Bulk Fill Reservoir B Air Centromatic Lubrication system 20Kg Drum Reservoir C Hydraulic Centromatic lubrication system 20Kg Drum Reservoir D SQ Air Dual Line lubrication system 30Kg Square Bulk Fill Reservoir Lincoln VSG Divider Valves E Hydraulic Centromatic lubrication system 12 Kg Bulk Fill Reservoir (heavy duty steel Encased) Also includes an timer JSG Industrial Systems Pty Ltd Page 4 of 13
5 System Code Pump Station Type DESCRIPTION F Hydraulic Centromatic lubrication system 12 Kg Mini Bulk Fill Reservoir G Air Modular Lube lubrication system 40Kg Round Bulk Fill Reservoir H SQ Air Centromatic lubrication system 30Kg Square Reservoir I Hydraulic Dual Line lubrication system 40Kg Round Bulk Fill Reservoir Lincoln VSG Divider Valves J Hydraulic Centromatic lubrication system 30Kg Square Reservoir JSG Industrial Systems Pty Ltd Page 5 of 13
6 System Code Pump Station Type JSG OFF-ROAD KITS DESCRIPTION K Hydraulic Dual Line lubrication system 30Kg Square Reservoir Note: This unit has no vent valve and is suitable. Lincoln VSG Divider Valves L 203 Electric Quicklub lubrication system 203 pump (depending on machine size and system design reservoir may be 2, 4 or 8 Litre) Pump element (size and quantity dependent on system design 5k, 6k or 7k). Lincoln SSV Divider Valves 8.6 x 2.3mm high pressure reinforced hose main line 8.6 x 2.3mm high pressure reinforced hose main line Field serviceable hose ends High pressure push-in style fittings M Air Modular Lube lubrication system 20Kg Drum Reservoir Note: This unit has no vent valve and is suitable only for progressive and dual line systems. N Hydraulic Modular Lube lubrication system 20Kg Drum Reservoir JSG Industrial Systems Pty Ltd Page 6 of 13
7 System Code Pump Station Type DESCRIPTION O Air Dual Line lubrication system 40Kg Round Bulk Fill Reservoir Note: This unit has no vent valve and is suitable Lincoln VSG Divider Valves P SQ Air Modular Lube lubrication system 30 Kg Square Bulk Fill Reservoir Q 203 Electric Modular Lube lubrication system 203 pump (depending on machine size and system design reservoir may be 2, 4 or 8 Litre) Pump element (size and quantity dependent on system design 5k, 6k or 7k). R BU Air Modular Lube lubrication system 40 Kg Round Bulk Fill Reservoir. High and Low Level Sensor and alarms JSG Industrial Systems Pty Ltd Page 7 of 13
8 System Code Pump Station Type DESCRIPTION S Hydraulic Modular Lube lubrication system 30 Kg Square Bulk Fill Reservoir. T Air Dual Line lubrication system 20Kg Drum Reservoir. Lincoln VSG Divider Valves U Hydraulic Dual Line lubrication system 20Kg Drum Reservoir Lincoln VSG Divider Valves V Hydraulic Centromatic lubrication system 40 Kg Round Bulk Fill Reservoir JSG Industrial Systems Pty Ltd Page 8 of 13
9 System Code Pump Station Type DESCRIPTION W BU Hydraulic Centromatic lubrication system 40 Kg Round Bulk Fill Reservoir High and Low Level Sensor and alarms Note: system must include Lincoln timer X Air Centromatic lubrication system 40 Kg Round Bulk Fill Reservoir Y BU Air Centromatic lubrication system 40 Kg Round Bulk Fill Reservoir High and Low Level Sensor and alarms Note: system must include Lincoln timer JSG Industrial Systems Pty Ltd Page 9 of 13
10 TIMER TYPE ( programmer not included in the kit) (no picture shown available only in pump assembly) JSG Industrial Systems Pty Ltd Page 10 of 13
11 HOSE END TYPE R Reusable S - Swage OPTIONAL BUCKET LUBRICATION KITS FOR EXCAVATORS.JSGBUCKET C JSGBUCKET L JSGBUCKET M Centromatic bucket lubrication kit to service 7 lubrication points (1 x SL1-5 & 1 x SL1-2) ½ double wire braid hydraulic hose main line Field serviceable (re-usable) hose ends Wire Armour Quicklub bucket lubrication kit to service up to 7 lubrication points Lincoln SSV 8 Divider Valve 8.6 x 2.3mm high pressure reinforced hose main line Field serviceable hose ends Wire Armour Modular Lube bucket lubrication kit to service up to 7 lubrication points DISTRRIBUTOR VALVES Dual Line Blocks Modular Lube SL1 Injectors SSV Divider Valves JSG Industrial Systems Pty Ltd Page 11 of 13
12 EXAMPLES OF SYSTEM LAYOUT SCHEMATICS NOTES JSG Industrial Systems Pty Ltd Page 12 of 13
13 NOTES JSG Industrial Systems Pty Ltd Page 13 of 13
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