Model 4000/4001 Solar-Powered Chemical Injection Pump

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1 Model 000/00 Solar-Powered Chemical Injection Pump The model 000 Solar-Powered Chemical Injection Pump provides years of reliable, low-maintenance and low-cost service with zero environmental emissions, zero noise pollution, and zero monthly power expenses. Timberline is committed to delivering high-quality products that meet our customers demanding requirements. We are committed to maintaining an unbeatable service record where it counts fast response, on-time delivery, and competent technical support. FEATURES: Variable-speed (continuous run) or constant-speed (on-off) operation All 36 SST wetted parts (except plunger) 3/6, /", 3/8, and /" plunger sizes Single or dual pump configuration options Standard V-ring packing Discharge pressures o Model 000 Up to 5000 PSI o Model 00 Up to 3500 PSI Pumping capacity from 0.5 to 30 GPD Continuous duty, high efficiency motor Timberline Manufacturing Company, Inc., 0; All rights reserved /

2 Model 000/00 Solar-Powered Chemical Injection Pump SPECIFICATIONS Materials of Construction: Wetted Parts 36 SST (excluding plunger) Plunger 7-PH SST/H900, or Ceramic-coated 7-PH SST Packing PTFE / Aflas, or Viton Check Seats TFE Check Balls 36 SST Pump Features: Discharge Pressure: Up to 5000psi (Model 000) Up to 3500psi (Model 00) Plunger Sizes: 3/6, /", 3/8, and /" Pumping Capacity: up to 30 GPD (see table ) Motor and Power: Motor Speed: 0-59 RPM Motor Voltage: VDC Supply Voltage VDC (Solar) 0 VAC (Electric Option) Motor Power Rating: /0 hp (Model 000) / hp (Model 00) Battery(ies): application dependent Solar panel: application dependent SUPERIOR DESIGN Longer life; smoother, quieter operation Drive shaft is rigidly supported by a stainless steel ball bearing and oil-impregnated bronze bushing. Compare to competitors plastic bushings. Ease of maintenance Packing Simply remove set screws to disengage pump body from yoke and remove the packing nut. Plunger After disengaging pump body, simply remove drive pin to release plunger. Check valves Large bodies make O-rings, ball, and spring easily accessible for simple, inexpensive replacement. Compare to competitors tiny check valves, which are difficult to repair and expensive to replace. Motor Regular preventive maintenance (annual replacement of brushes) results in long life. Our American-made motor is easily removed from the pump assembly simply remove four bolts and disengage the shaft coupling.

3 OPTIONS AVAILABLE Low Pressure Motor The Model 00 was specifically designed for lower pressure applications to significantly reduce energy usage. In some tests, efficiency was increased as much as 70% versus the standard model 000 motor. Acceptable pressures and flow rates can be seen on page 7. Contact your local sales representative or the manufacturer directly to find out whether the Model 00 will work for you. Controls Continuous run/variable speed controls are extremely easy to set; simply turn the dial to the desired speed and it s ready to go. These controls allow for much more even chemical distribution which can save money in the long run. Smarter Methanol Injection The model 050/05 chemical injection pump is designed to only deliver methanol when the temperature falls below a user defined setpoint. Not only does this significantly reduce methanol consumption, but also increases the life of the pump. Pump Stands Pump stands designed to fit the pole mounted metal battery box are also available as seen below. Contact the manufacturer for availability. Start/stop controls can help achieve lower flow rates not normally obtainable through the use of continuous run/variable speed controls. By running the motor in intervals at its maximum RPM, slight gains in efficiency can also be noticed. Battery Boxes Two options of boxes are available, depending on preference. Choose between either a pole mounted metal battery box or a plastic box to set near the containment. Both house the selected controls and have room to store up to two batteries inside. Electric Pumps For 0V AC applications, a version with no solar panels or battery box is available. A compact box is supplied containing an AC to DC power converter and controls. 3

4 Model 000/00 Solar-Powered Chemical Injection Pump TIMBERLINE BODY ASSEMBLY Item Part Number Description Material Quantity Single Dual 7580 Packing Nut, 3/6" 758 Packing Nut, /" 758 Packing Nut, 303 SST 7583 Packing Nut, /" 7590 Body, 3/6" 759 Body, /" and 36 SST 7593 Body, /" Packing, 3/6" 753 Packing, /" 753 Packing, Teflon/Aflas Packing, /" 7530 Packing, 3/6" 753 Packing, /" 7535 Packing, Viton 7536 Packing, /" Suction Check Valve A 6000 Suction Check Outlet Body 36 SST B 6000 Suction Check Inlet Body 36 SST C 08 O-Ring TFE D 03 O-Ring TFE E 030 Ball SST Discharge Check Valve 5A 3030 Discharge Check Inlet Body 36 SST 5B 300 Discharge Check Outlet Body 36 SST 5C 08 O-Ring TFE 5D 03 O-Ring TFE 5E 030 Ball SST 5F 060 Discharge Check Spring 30 SST Bleed Screw (Not Shown) 36 SST

5 QUANTITY SOLAR BREAKDOWN SINGLE HEAD DUAL HEAD ITEM PART NUMBER DESCRIPTION MATERIAL BASE PLATE CARBON STEEL 7000 MOTOR /9 HP N/A 700 MOTOR / HP HEX SCREW /-0 X.65 CARBON STEEL 7530 COUPLING.65 BORE ALUMINUM 753 COUPLING.50 BORE COUPLING SPIDER RUBBER / BUNA SOLAR HOUSING ALUMINUM DRIVESHAFT BUSHING BRONZE 8 75 TOLERANCE RING SST DRIVESHAFT BEARING SST DRIVESHAFT 303 SST 750 DRIVESHAFT KEY CARBON STEEL ROLL PIN 3/6 X.5 SST 755 CAM AND BEARING ASSEMBLY CAM 303 SST 7500 MAIN BEARING SST 7530 PUSHROD 7- PH SST / 50M PUSHROD BUSHING BRONZE LOCK WASHER / CARBON STEEL NUT /-0 CARBON STEEL HOUSING COVER CARBON STEEL HOUSING COVER GASKET RUBBER SCREW 0-3 X / CARBON STEEL 757 YOKE 3/6"- PLUNGERS 7573 YOKE /" PLUNGER 303 SST 7500 SET SCREW 3/8- X.375 SST 750 PLUNGER 3/ PLUNGER / 75 PLUNGER 3/8 753 PLUNGER / 755 PLUNGER 3/6 756 PLUNGER / 757 PLUNGER 3/8 758 PLUNGER / 7- PH SST / H900 CERAMIC COATED 7-PH SST 8590 SOLAR BLANK CAP CARBON STEEL ROLL PIN 3/6 X.875 SST MOTOR COVER CARBON STEEL

6 Model 000/00 Solar-Powered Chemical Injection Pump MODEL 000 CONSTANT RUN PUMP OUTPUT (GALLONS/DAY) Style Single Dual Plunger Size 3/6" /" /" /" /" Discharge Pressure Speed Adjustment Setting (psi)

7 MODEL 00 CONSTANT RUN PUMP OUTPUT (GALLONS/DAY) The model 00 pump has been proven to greatly increase efficiency (up to 70% at lower pressures), resulting in fewer batteries and solar panels needed. Contact the manufacturer to see if a model 00 will work for you, and to get an accurate sizing for your application. Style Single Dual Plunger Size 3/6" /" 3/6" /" Discharge Speed Setting Pressure (psi) Solar panel/battery bank size is dependent upon location, flow rate, and pressure. Not all flow rates are achievable with base model. Running the motor at extremely slow speeds may damage the motor; avoid using below the recommended speed settings listed. 7

8 Model Information Sample Model : _ A A 0 Configuration Standard 0 Methanol 5 Motor Standard Low Pressure Box Style Metal (Standard) Plastic Electric Packing 0 P E PTFE / Aflas (Standard) Viton Plunger Size 3/6" /" /" Style Single Head Pump Dual Head Pump Plunger Material 7-PH SST / 50 M Ceramic Coated 7-PH SST Control Continuous Run/Variable Speed Start-Stop/Constant Speed Batteries No batteries (Standard) One 00Ah-battery Two 00Ah batteries Solar Panel(s) One 85W Panel One 30W Panel Two 85W Panels Two 30W Panels - V A B A B 0 3 Before setting up any solar pump system, contact the manufacturer for proper sizing based on your location, pressure, and flow rate. Improper sizing and/or unintended use may cause system failure. While this information is presented in good faith and believed to be accurate, Timberline Manufacturing Company does not guarantee results based upon such information. Timberline Manufacturing Company reserves the right to change the design or specifications of these products without notice.