Texsteam SolarLite C1D2 Solar Chemical Injection Pump

Transcription

1 DATASHEET Texsteam SolarLite C1D2 Solar Chemical Injection Pump Product Information GE Oil & Gas Texsteam SolarLite C1D2 solar chemical injection pump is designed for hazardous locations with its Class 1 Division 2 Groups C & D certification. As the pump is solar powered, it is ideal for remote locations where there are no power grids and for companies with green initiatives. Features GE Oil & Gas Texsteam SolarLite C1D2 solar chemical injection pump is capable of discharge pressures up to 5,000 psi (344 bar) and flow rates up to 368 quarts/day (348 liters/ day). The pump heads are 316 stainless steel and come in four sizes 3/16, 1/4, 3/8 and 1/2. There are close to 50 possible combinations of packing and o-ring materials to allow tailoring of the pump to meet one s specific pumping requirements. The easy-to-use flow setting knob offers quick set-up and adjustability. Simply turning the knob to the right increases the flow rate while turning the knob to the left decreases the flow rate. There are no dip switches or complex timing programs to figure out. The high efficient Texsteam SolarLite C1D2 brushless motor uses less batteries and watts than a standard solar pump when operating at high pressures and flows. At 100 quarts per day and 500 psi, the SolarLite C1D2 solar chemical injection pump will use 1 less battery and 50 less watts (1 solar panel) than the leading competitor. In comparison to a pneumatic pump, the results are more dramatic. The Texsteam SolarLite C1D2 solar pump saves over 3.6 million cubic feet of gas per year! Application Area The GE Oil & Gas Texsteam SolarLite C1D2 solar chemical injection pump is highly recommended for use in Oil & Gas production and pipelines. The pump is also recommended for industrial and chemical applications. The pump is excellent for the injection of chemicals to prevent corrosion, scale and paraffin. Due to the pump s continuous operation, it is ideal for the injection of H2S scavenger to reduce/eliminate the toxic H2S found in natural gas. The Texsteam SolarLite C1D2 solar chemical injection pump can be used for the injection of methanol, defoamers, anti-foamers, emulsifiers, de-emulsifiers and detergents. Product Range Head Size Max Volume QTS/Day (L/Day) Max Discharge Pressure psi (bar) 3/ (49.74) 5000 (344) 1/ (87.22) 5000 (344) 3/ (196.24) 2000 (137) 1/ (348.86) 750 (51) Certification The SolarLite C1D2 solar chemical injection pump has been certified by Intertek Testing Services to UL 508, 17th Ed. 09/19/08, CAN/CSA C22.2 No , 11th Ed. 02/01/10, CSA-C22.2 No. 213-M1987 (R2008) For Use In: Class I, Division 2, Groups C+D Hazardous Locations, Operating Temperature Code: T2C, Ambient Temperature Range: -30 F to +130 F 1

2 Flow Curve The GE Oil & Gas Texsteam SolarLite C1D2 solar chemical injection pump is capable of injecting up to 184 quarts (174 liters) per day with a single head. At 5000 psi, the pump is capable of injecting 46 quarts (34 liters) per day with a single head. Flow Rate per Head (quarts/day) ( liters) (98.12 liters) (43.61 liters) Pressure (psi) 3/16 Head Up to psi 1/4 Head Up to psi 3/8 Head Up to psi 1/2 Head Up to psi Dimensional Drawings 2

3 Dimensional Drawings 3

4 Parts List Item Part Number Description Material 1 SP1492 (NOT SHOWN) BASEPLATE, SOLAR SPLX GALV STEEL 10 GA 2 SP1493 BASEPLATE, SOLAR DPLX GALV STEEL 10 GA 4 PUMP ASSEMBLY 5 TA 3338 COUPLING STEEL 7 TB 1727 COUPLING GUARD GALV STEEL 9 SP2052 MOUNTING BRACKET, MOTOR GALV STEEL 10 SPL3081 MOTOR 11 SP4783 MOTOR COVER GALV STEEL 12 P HCS*1/4-20X.75 CS ZP CARBON STEEL, ZINC PLATED 13 P HHCS*1/4-20X1 CS ZP CARBON STEEL, ZINC PLATED 14 P HHCS*3/8-16X1.25 CS ZP CARBON STEEL, ZINC PLATED 15 P SCR 10-32UNF X.63 CS ZP CARBON STEEL, ZINC PLATED 16 P HSS CUP*1/4-20X.5 CS ZP CARBON STEEL, ZINC PLATED 17 P HEX NUT*1/4-20 CS ZP CARBON STEEL, ZINC PLATED 18 P HEX NUT*3/8-16 CS ZP CARBON STEEL, ZINC PLATED 19 P LOCKWASHER SPG*1/4 CS ZP CARBON STEEL, ZINC PLATED 20 P LOCKWASHER SPG*3/8 CS ZP CARBON STEEL, ZINC PLATED 21 P LOCKWASHER SPG*10-32 STD CS ZP CARBON STEEL, ZINC PLATED 22 P FLATWASHER 3/ SS 4

5 Parts List Pump Assembly Item Part Number Description Material 1 TC 2048 HOUSING 2* TA 5963 GASKET COVER NEOPRENE 3 TB 1483 COVER DUCTILE IRON 4 GA 3185 NAMEPLATE SS 5 TA 0171 ESCUTCHEON PIN SST 6 P THUMBSCREW*1/4-20X.75 CS ZP CARBON STEEL, ZINC PLATED 8* P PIPE PLUG SQ*1/4 NPT CI CARBON STEEL 9 TB X (3/16 ) HEAD ASSEMBLY 9 TB 1557-X (1/4 ) HEAD ASSEMBLY 9 TB 1558-X (3/8 ) HEAD ASSEMBLY 9 TB 1559-X (1/2 ) HEAD ASSEMBLY - Recommended spares -X Contact Sales Rep for Packing/O Ring options 5

6 Parts List Pump Assembly Item Part Number Description Material 10 TA 5825 ( ADJ OPT) ADJUSTING SCREW 416 SS 11 TA 5824 (ADJ OPT) LOCKING NUT 416 SS 12 SP1542 CROSSHEAD STEEL 12 TB 1542 (ADJ OPT ) CROSSHEAD STEEL 13 TA 5822 (ADJ OPT) STROKE ADJUSTER STEEL 14* TA 5965 CROSSHEAD BEARING THERMOPLASTIC 15* TA 6935 SMALL BORE BEARING IGLIDE 16 TA 5937 (DPLX OPT ) KEY, SQUARE STEEL 17 TB 1726 DRIVESHAFT STEEL 17 TB 1735 (DPLX OPT ) DRIVESHAFT STEEL 18* TA 5964 CROSSHEAD BEARING THERMOPLASTIC 19* TA 5953 PLUNGER CLIP 301 SS 20* TA 5830 ROLLER BEARING 316 SS 21 TA 5823 ECCENTRIC CAM STEEL 22 P HSSS CUP*1/4-20X.5 CS ZP CARBON STEEL, ZINC PLATED 23 TA 6386 KEY, SQUARE STEEL 24* TA 6936 LARGE BORE BEARING IGLIDE 25 TA 6955 KEY, SQUARE STEEL * Recommended spares 6

7 Parts List Head Assembly Item Part Number Description Material 1 TC 2040 (3/16 ) BODY 316 SS 1 TC 0291 (1/4 ) BODY 316 SS 1 TC 0425 (3/8 ) BODY 316 SS 1 TC 0349 (1/2 ) BODY 316 SS 2 TA 6353 GLAND NUT 316 SS 3 TA 6082 (3/16 ) PLUNGER 17-4PH SST 3 TA 6079 (1/4 ) PLUNGER 17-4PH SST 3 TA 6080 (3/8 ) PLUNGER 17-4PH SST 3 TA 6081 (1/2 ) PLUNGER 17-4PH SST 4 TA 5642 (3/16 ) PACKING GLAND 303 SS 4 TA 1463 (1/4 ) PACKING GLAND 303 SS 4 TA 0957 (3/8 ) PACKING GLAND 303 SS 4 TA 1219 (1/2 ) PACKING GLAND 303 SS 5* SEE PACKING CHART PACKING SEE PACKING CHART 6 TA 0225 JAM NUT BRASS 7 TA 1496 TOP BUSHING 303 SS 8* TA 0077 BALL CHECK SPRING 316 SS 9* TA 0054 BALL 3/8 316 SS 10* TA 0479 O RING BUNA-N 10* TA 6159 O RING TEFLON 10* TA 2580 O RING VITON 10* TA 5073 O RING AFLAS 10* TA 4113 O RING FLOUROSICONE 10* TA 5037 O RING KALREZ 11* TB 0734 TOP CHECK SEAT 303 SS 12 TA 0126 BALL 1/4 316 SS 7

8 Parts List Head Assembly Item Part Number Description Material 13 TB 1213 (3/16 ) SUCTION VALVE BUSHING 303 SS 13 TB 0735 BOTTOM BUSHING 303 SS 14 TA 5462 (3/16 ) BLEEDER PLUG 316 SS 14 TA 1497 PRIMING VALVE 303 SS 15* TA 4394 (3/16 ) GASKET 304 SS 15* TA 3230 O RING BUNA-N 15* TA 6165 O RING TEFLON 15* TA 4477 O RING VITON 15* TA 6061 O RING AFLAS 15* TA 6702 O RING FLUOROSILICONE 15* TA 6105 O RING KALREZ * Recommended spares 3/16" HEAD ASSEMBLY 3/16" HEAD ASSEMBLY 1/4-3/8-1/2" HEAD ASSEMBLY 8

9 Packing Chart Material Head Size 3/16 1/4 3/8 1/2 AFLAS TA 6090 TA 6276 N/A N/A BUNA-N TA 3969 TA 1461 TA 1456 TA 0959 HP BUNA-N TA 3948 TA 2295 TA 1875 TA 1874 BUNA-N SOLAR TA 7130 TA 7131 TA 7132 TA 7133 FLUOROSILICONE TA 6574 TA 6257 TA 6258 TA 6259 SDP TA 7170 TA 7171 TA 7172 TA 7173 TEFLON TA 3666 TA 1642 TA 1234 TA 1012 VITON TA 3967 TA 4102 TA 4101 TA 4103 HP VITON TA 6253 TA 6555 TA 6556 TA 6557 Options Must Be Ordered With Pump Ceramic Plunger Available in 3/16, 1/4, 3/8 and 1/2 Adjustable Plunger Locked Out Keyed Switch Primary Head and/or Secondary Head Provides a hard break between the motor and the motor controller (dial) Thermostat Power Supply No Battery No Solar Panel AC to DC, C1D2 Can order without Battery(s) and not affect certification Can order without Solar Panel(s) and not affect certification 9

10 General Maintenance To insure the quality of Texsteam SolarLite C1D2 solar chemical injection pump, consult a Texsteam service dealer or sales person regarding functionality, operating procedures, warranty and service pertaining to pump. All solar units are serialized assemblies. It is strongly advised that all assemblies remain a complete or unbroken serialized set for proper functionality. Please record applicable serial numbers for any service, repair or replacement parts. Serial Number = 11 digit number on the inside of the battery enclosure: - - _ Please provide serial number information for any Warranty work and the RMA Procedure. Minimum once a month Inspect seals, gaskets, threads and plunger for wear or damage. Replace or repair as necessary. Apply a small amount of grease to the cam bearing and to the crosshead areas that cycle through the linear bearings. If the pump will be operated in an environment below 20 F, consult a Texsteam pump service dealer or sales person. Check for corrosion on the drive shaft and on the crosshead near the bearings. Corrosion in and around bearings will cause an increase in motor amperage and decrease the battery backup life. Check for corrosion on the eccentric cam bearing. If you have a housing equipped with an oil sump, add oil to the sump to the fill line. Use Mobil SHC 630 oil. Do not overfill. If the bearing becomes rusted and/or you cannot add oil to the housing, replace the eccentric cam bearing assembly. Check the packing. If leakage is observed, stop the pump. Make a small adjustment by turning the gland nut. Restart the pump. (Do not over-tighten the gland nut as this will reduce the packing life and possibly damage the plunger). Clean the solar panel to remove dust, bird droppings, etc. Use a mild soap solution, warm water and a clean soft towel. Use of any greasy substances or sharp tools may scratch the protective covering on the solar panels. Packing Adjustment 1. Stop the pump. NEVER ADJUST THE PACKING WITH THE PUMP RUNNING. The packing is under fluid pressure and cannot be adjusted properly if the pump is running. 2. Check the tightness of the gland nut. Particular attention should be given to gland nut tightness. Over tightening can result in excessive loss of electrical power, which decreases battery life and causes excessive packing wear leading to premature packing failure. Proper adjustment is made by tightening the gland nut to finger tight (not hand tight) and then turning the gland nut ¼ turn past the finger tight point. 3. Start the pump and allow it to run for 3-5 minutes. 4. Check for leakage after the run in period. If the above adjustment did not stop the leak, stop the pump and tighten gland nut 1/8 turn more. If the leak persists, replace the packing. 10

11 Packing Replacement To replace the packing, stop the pump. Using one s company s maintenance procedures and safety precautions, isolate the fluid end from the chemical stream, depressurize and drain as necessary. 1. Remove plunger clip. 2. Loosen the jam nut. 3. Unscrew the gland nut. 4. Unscrew head assembly. 5. Remove the plunger. 6. Use a pick to remove the packing. Be careful not to score the ID of the packing area. 7. Install a new packing set; one ring at a time starting with the bottom adapter, flat side towards the fluid end. Be sure not to change the order of the stack. 8. Make sure each ring is seated before adding the next ring in sequence. 9. Apply a dab of grease to the top adapter hole before inserting the plunger. Insert the plunger about ¼ of its length into the packing. 10. Apply a small amount of Anti-seize to the head threads near the top of the threads and then screw the fluid end head into the housing yoke four or five turns. 11. Slide the packing gland over the plunger and into place until it rests on the flat side of the packing top adapter, then place the gland nut over the plunger and screw the gland nut until it is finger tight. 12. Continue screwing the head assembly into the housing yoke until the plunger end seats itself in the crosshead. Then install the drive clip. 13. Continue screwing the head assembly into the housing yoke and tighten the jam nut with a wrench. The head is properly adjusted when the number of threads showing beyond the jam nut is 4-5 threads. O Ring Replacement To replace the o ring, stop the pump. Using one s company s maintenance procedures and safety precautions, isolate the fluid end from the chemical stream, depressurize and drain as necessary. 1. Remove the suction and discharge piping. 2. Loosen and remove the suction and discharge bushings. 3. Remove check valve. 4. Use a pick to remove the o ring. 5. Press a new o-ring in the groove being careful not to cut the o ring. 6. Clean the ball. 7. Replace the check valve seat into the bushing and reinstall the suction and discharge bushings. 8. Reconnect suction and discharge piping. 11

12 Troubleshooting Pump experiencing a drop in pressure or volume Inspect the suction line for air leaks, clogs and blockages. Ensure the supply is adequate and the supply tank is not empty. Inspect all valves for worn parts. Inspect check valves and clean any foreign debris. Check o rings to ensure no damage caused by pressure. Pump runs, but there is no fluid flow or not reaching the required discharge pressure Check if the head assembly is air blocked and bleed off any air in the system. Inspect check valves and clean any foreign debris. Ensure priming valve is completely shut and not leaking. Ensure plunger clip is in place and not broken. C heck stroke adjustment and ensure plunger movement. Check for leaks around bottom bushing, top bushing and packing. Inspect and clean bottom seat, top seat, balls and valve spring for damage and replace if necessary. Pump stops running, more frequently at especially at night Check battery connections. Ensure all of the batteries are connected correctly positive to positive, negative to negative. Check charge to batteries. Utilize an amp meter to check current from charge controller to battery. Check if battery is defective. Isolate the battery and check voltage under load. Check fuses. Ensure the connections are correct at the terminal block and that there are jumpers between the positive connections. Inspect solar panel connections to determine if multiple solar panels (total watts exceeding 130w) are routed to a charge controller wired in parallel. Maximum of one (1) 85 W, one (1) 125 W or two (2) 50 W panels can be input into a single charge converter. Ensure the solar panel does not have obstructions to the sun and is facing true south. Check that the solar pump system is sized correctly for the application s pressure and volume requirements. Texsteam service dealers or sales person can help with this. Check alignment of pump. Improper alignment of motor to pump will cause additional drag and therefore current Solar pump system is blowing fuses Check for reverse or improper wiring of the battery and solar panel. Check motor connection. Plugging the motor into controller after power has been connected could blow a fuse. Defective motor control circuit. Amperage/ voltage issues. Chemical leakage from fluid end s packing nut Check to see if the packing nut is tight enough. Check to see if the packing is worn. 12

13 Reference Documents The GE Oil & Gas Texsteam SolarLite C1D2 solar chemical injection pump has several supporting documents in addition to this product specification. A Texsteam service dealer or sales person should be able to provide copies of the following documentation: SolarLite C1D2 Pump Solar Powered Chemical Injection Pump IOM Texsteam SolarLite C1D2 Fact Sheet SPL4000 SolarLite Solar Chemical Injection Pump Matrix Texsteam Packing and O Ring Material Comparison Chart Texsteam Solar Animations GE Terms & Conditions, Warranty (ES104) Contact Information GE Oil & Gas Texsteam headquarters is located at: Port Northwest Drive Ste 100 Houston TX The phone number is: (outside the US) The address is: Texsteampumps.inquiries@ge.com Rev B, March