EPA s Technology Verification Program and Research
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1 EPA s Technology Verification Program and Research Southeast Clean Diesel Collaborative 19 July 2017 Dennis Johnson, Director Technology Assessment Center Transportation and Climate Division 7/19/2017 U.S. Environmental Protection Agency 1
2 Topics Introduction Technology Verification Aerodynamics Tires Testing & Research Future Opportunities 7/19/2017 U.S. Environmental Protection Agency 2
3 Introduction Technology Assessment Center (TAC) combines SmartWay and NCDC technology programs Comprehensive approach to reducing emissions (criteria and GHG) from HD fleets. New, cleaner engines equipped with diesel particulate filters Tractors with fuel saving tires, fairings, and idle reduction Research, test and evaluate emission and fuelsaving technologies and strategies Verification of technologies Protocol Development Trailers with fuel saving tires and fairings 7/19/2017 U.S. Environmental Protection Agency 3
4 Technology Verification Program SmartWay & National Clean Diesel Campaign Highway and Non-Road SmartWay Designation Tractors and Trailers Verified Lists Aerodynamics Idle Control Low Rolling Resistance Tires and Retreads After-Treatment Devices Closed Crankcase Systems Exhaust Gas Recirculation Engine upgrades 7/19/2017 U.S. Environmental Protection Agency 4
5 SmartWay Trailer Aerodynamics Verification Scope Trailer Designation Levels Aero Device Performance Bins 53 Van trailers SmartWay Trailer (5% fuel savings from aero) (1% fuel savings from tires) 9% or more fuel savings 5% ( ) fuel savings 4% ( ) fuel savings 1% ( ) fuel savings 53 Refrigeration trailers SmartWay Elite Trailer (9% fuel savings from aero) (1% fuel savings from tires) Test Methods New Track Test Coastdown Tunnel CFD Choice of new 2014 test method for verification and option to supplement with additional test methods Web table indicating all methods used to verify a device 5
6 Tire Performance Targets (Rolling Resistance Coefficient in kg/ton) ISO and SAE J1269 Steer Drive Trailer J 1269 Application Test Point J1269 Test Point J point average ISO (2 meter drum) Retread Performance Target (Rolling Resistance Coefficient in kg/ton) ISO Drive Trailer Test Casing Alternate Casing EPA Tire Verification 7/19/2017 U.S. Environmental Protection Agency 6
7 Tire testing Testing & Research Auditing verified tires & tires tested at different labs Comparing test methods & sources of variability Developing updated retread test protocols Road testing to quantify fuel savings Aerodynamics Test methods Demonstrating fuel savings performance 7/19/2017 U.S. Environmental Protection Agency 7
8 Test and Control truck Truck Testing Portable Scale With/without portable tank 7/19/2017 U.S. Environmental Protection Agency 8
9 Percent Reduction in Fuel Consumption Fuel Savings vs Rolling Resistance LRR tires on tractor & trailer 8 6 LRR tires on tractor only LRR tires on trailer only 4 2 Baseline tires 0 y = x R² = Vehicle Coefficient of Rolling Resistance, kg/ton 7/19/2017 U.S. Environmental Protection Agency 9
10 Aerodynamic Technology Testing Scale Model Wind Tunnel Track Coast Down 7/19/2017 U.S. Environmental Protection Agency 10
11 Wind Tunnel Testing 7/19/2017 U.S. Environmental Protection Agency 11
12 Wind Tunnel Research on Trailer Aero Combinations Aerodynamic Drag Reductions from individual and Combinations of Trailer Aerodynamic Components Combinations work bigger packages produce bigger fuel savings. Synergy Sometimes aero devices work together to save more fuel than the sum of their individual results. Wind angles Some devices work better at higher wind angles. *Aerodynamic drag measured using a wind tunnel and 1/8 th scale model representing a class 8, long-haul, tractor-trailer. 12
13 Aerodynamic Testing With Trucks MY12 SmartWay Tractors 7/19/2017 U.S. Environmental Protection Agency 13
14 Evaluating Speed Dependence of Aerodynamic Technology Benefits 7/19/2017 U.S. Environmental Protection Agency 14
15 Future Opportunities Updates to Test Protocols & Research Characterizing sources of variability Evaluation & Verification of New Technologies Pups, TRU systems & energy saving options Generalizing Benefits of Technologies Increased Communication & Outreach Updating our internet pages Information for fleets & operators Coordinating with industry groups 7/19/2017 U.S. Environmental Protection Agency 15
16 Contact: Dennis Johnson, Director Technology Assessment Center Transportation and Climate Division Office of Transportation and Air Quality U.S. EPA Aero: Tires: Sam Waltzer, Julie Hawkins, Joe Bachman, Anthony Erb, References: Bachman, L., Erb, A., and Sellers, J., "Quantitative Estimate of the Relation Between Rolling Resistance on Fuel Consumption of Class 8 Tractor Trailers Using Both New and Retreaded Tires," SAE Technical Paper , 2014, doi: / Waltzer, Hawkins, Mitcham, Lock, and Johnson, Wind Tunnel Evaluation of Potential Aerodynamic Drag Reductions from Trailer Aerodynamic Component Combinations, SAE Technical Paper , 2015, doi: / Waltzer, Johnson, Wilson and Wei Fuel-Savings from Aerodynamic Efficience Improvements for Combination Tractor-Trailers Relative to Vehicle Speed, SAE Technical Paper , /19/2017 U.S. Environmental Protection Agency 16
17 Final Thought Get Aero Fairings Fixed They Will Save You Fuel 7/19/2017 U.S. Environmental Protection Agency 17
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