Bräcker, Graf, Novibra and Suessen Experience the difference

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1 Contact for Technical Press: Silvano Rufo, Head Marketing T Premium Textile Components F Rieter Machine Works Ltd. Klosterstrasse 20 silvano.rufo@rieter.com CH-8406 Winterthur Press Release / Internet News April 2014 ITMA Asia + CITME 2014, Shanghai, China June 16-20, 2014 Hall W4 / Booth C 07 Bräcker, Graf, Novibra and Suessen Experience the difference The 4 companies Bräcker, Graf, Novibra and Suessen unites the world's leading brands for the supply of technology components to the textile industry, forming the only global provider of components for all spinning technologies. At ITMA Asia the latest development to improve fibre yield and productivity, as well as power savings opportunities will be presented. Bräcker AG At ITMA ASIA 2014, Bräcker will exhibit their well known, high quality key components for ring spinning machines: Bräcker redorbit Spinning Rings Designed for the production of high quality yarns at top speed The redorbit ring is the cost-optimized solution for the system ring holder and supporting ring. redorbit specifics: increase in speed and production higher stability in traveller running reduction of yarn breakage consistent and improved yarn quality no thermal damage when processing synthetics cost saving design of ring, ring-holder and support-ring optimum heat conduction traveller to ring optimal price/performance ratio thanks to optimal material combinations 1

2 The redorbit is Bräcker s answer to the Chinese market s requirement for a ring offering low hairiness combined with attractive IPI values at elevated operating speeds. Bräcker OPAL Spinning-Rings the SWISS solution; Custom-built exclusively for Chinese ring spinning frames The Bräcker OPAL ring is the answer to the demands of today s fast paced spinning industry, where the spinning mills have to work with very tight cost control, whilst adapting quickly to the ever faster changing markets. The Bräcker OPAL features the following advantages: customer-designed and suitable exclusively for Chinese ring spinning frames they produce best possible yarn quality they do not require a special running-in time they offer high productivity from the very installation of the ring they feature an attractive price / performance ratio they correspond to Swiss Bräcker quality parameters they are designed for a lifetime of about 5 years In combination with Bräcker travellers, it produces yarn qualities which customers are used to achieve only with well-known European quality rings. BERKOL supergrinder The BERKOL supergrinder is based on a modular structure, designed for automatic grinding and Berkolizing of ring, roving and air spinning top rollers. the grinding capacity has been increased by over 50% grinding capacity of over 350 top rollers / hour storage capacity of 450 top rollers with 32 mm diameter 10% less electrical power consumption user friendly touch-screen panel multilanguage operation guidance 30 Million TITAN Spinning Rings Bräcker has been able to maintain its leadership position in spinning rings with their TITAN ring, of which so far more than 30 Mio pieces have been sold to successful spinning mills around the world. 2

3 Bräcker Ring / Traveller systems - with best value for money Our continuous efforts in developing new travellers, in response to new requirements, allow us to constantly introduce new travellers to optimize productivity and efficiency of the most modern ringspinning machines. Bräcker will also exhibit the proven accessories such as: TITAN and ORBIT spinning rings and the relevant travellers PYRIT and ZIRKON travellers for especially demanding applications Cost saving tools such as the Bräcker RAPID for easy and time saving insertion of travellers The well-known and appreciated range of BERKOL Cots and Aprons BERKOL supergrinder grinding machine Graf + Cie AG As a renowned partner supplying premium components for key processes in the short staple spinning industry and nonwoven applications, Graf is the leading manufacturer of metallic card clothing, stationary flats and flexible flat clothing, circular - and top combs for most major producers of carding and combing machines, roller cards as well as spinning mills. Graf provides added value to customers spotlighting convenience at work, superior performance and focusing on high quality yarn output. Resist-O-top flexible flat clothing The resist-o-top generation of flexible flat clothings for processing of cotton, man-made -, and regenerated fibres as well as for blends and swing applications is another of Graf s innovations with a noticeable impact in the market. The resist-o-top setting pattern favours the extraction of short fibres and trash as well as the elimination of neps. This flat series is progressively set without straight gaps between the rows of teeth. The wire dimensions for all C and M-types are selected with a difference of 5 numbers. The whole range of flats is available for all different types of cards. DSW Flat Grinding Roller The flexible flat clothings which are manufactured with utmost precision have a considerably larger effect on the carding quality than the cylinder clothing. The number of neps in the card sliver is primarily determined by the condition of the flat clothings. For the periodic resharpening of the flat clothings on the card, Graf has developed the DSW flat grinding roller. It allows the economical and precise resharpening of the flat clothings. Throughout the life time of the flat clothings the resharpening process can be repeated at least 3 to 4 times, contributing to a large degree to constant nep values and yarn quality. The DSW flat grinding roller is available for cards with working widths from 40 to 60. 3

4 TSG Traversing Resharpening Device The activating of today s high-performance metallic card clothings calls for high demands on the skill of the maintenance personnel. It is extremely difficult to resharpen these very fine clothings burr-free with conventional grinding equipment. The resharpening of CUTTYSHARP clothings with such equipment is virtually impossible as the clothings made from this high alloy tool steel throw hardly any sparks during the resharpening process with a rotating grinding stone. Only the application of the TSG assures proper maintenance, full life-time and constant quality of these high-precision metallic clothings. The TSG is available for flat cards from 40 to 60 working widths. ASG Doffer Resharpening Device Specially developed device for the activating and resharpening of doffer wires on Rieter C60 and C70 cards equipped with IGS. Novibra Boskovice s.r.o. Novibra is the leader in spindle technology and the only 100% in-house spindle maker. A wide range of spindles has been developed to meet all requirements of yarn producers and spinning machine manufacturers world-wide. Beside complete spindles Novibra supplies also individual inserts and thus also other spindle brands are equipped with Novibra technology. Novibra has always been focused on reduction spindle vibrations, higher speed, constant yarn quality, low maintenance and longer life time.nasa HPS 68 spindle has become a new standard for highest speeds and requirements for modern spinning mill needs.double housing NASA HPS 68 spindles feature unique Noise Absorbing System Assembly that ensures top performance with minimum neck bearing load, vibration and noise level even at speeds above RPM NASA HPS 68 is the most used spindle in premium spinning machine. The high performance of spindles on modern automated ring frames requires state of the art clamping device for an effective and reliable doffing. New Novibra clamping crown CROCOdoff ensures improved cutting (no yarn underwindings) and brings the reduction of yarn breakage during start up. Other benefits are reduced material loss, lower energy consumption and reduction of maintainance costs (less cleaning). Improved CROCO teeth design further evolve well proven solution of clamping of yarn. The machine contamination is minimized; no uncontrolled yarn-end flying leads to reduction of yarn breakage at start up and also to reduction of energy 4

5 consumption. Reliable clamping and yarn cutting brings considerable advantages to the spinners during doffing. CROCOdoff has been designed for use on new machines as well as for old machines upgrade. First installations are running successfully on branded ring frames of various manufacturers. Good results are giving an optimism that CROCOdoff has a good future. Spindelfabrik Suessen GmbH SUESSEN promotes all their products under the slogan:... market oriented solutions..., demonstrating the competence in handling and processing natural and man-made-fibres within the ring- and rotor spinning fibre formation process. Since its foundation in 1920, SUESSEN has been of great value for the spinning industry by an immeasurable amount of innovations and developments with lasting effect and influence on the history of spinning. Some historic developments are the Open-End Rotor SpinBoxes SE-Series for Autocoro Rotor Spinning Machines SE 7 SE 10, the HP-A and HP-GX Drafting Systems for ring spinning and roving machines and the EliTe Compact Spinning System. At SUESSEN, we feel that we are truly able to differentiate our products from those of the competition. At the upcoming ITMA Asia 2014, we want to demonstrate: Our Technology Leadership in spinning The many benefits we provide for our customers in terms of improved technology and productivity Impressive return on investments achieved by the acquisition of modernization packages Leadership in Compact Ring Spinning and Open-End Rotor Spinning Technology We make considerable investments in continuous R&D, combined with applied research that is directly carried out at our customers mills. This ensures that we are able to further develop our technical and technological components in both an uncompromising and resolute manner. In particular, we focus on universal applicability, improved yarn quality, increased service life, reduced maintenance and proven reliability in industrial application. ITMA Asia Show Highlights SUESSEN will have a running ring spinning machine on the booth to demonstrate the show highlights. Naturally, the machine is equipped with the outstanding HP-GX 3010 Top Weighting Arm 5

6 ACP Quality Package NT and the world s favourite EliTe Compact Spinning System SUESSEN would not be SUESSEN and EliTe Compact not the world s most in demand compact spinning system if we had no new advanced components and devices to make our system even more attractive for our customer and more competitive in the market... Meet us in our booth for further information! Worldwide we have sold almost units EliTe Compact Spindles. In Open-End Rotor Spinning we will present our Modernisation SpinBox SQ as a drafting model, equipped with SUESSEN Premium Parts Spinning Components such as ProFiL Rotors, ProFiL Navels, ProFiL Pads, TwinDiscs, TorqueStop, SOLIDRING, Fibre Channel... and SUESSEN Premium Parts Spare Parts as ProFiL Cartridge 6

7 Pictures Graf Graf TSG Traversing Resharpening Device for Flat Cards Graf DSW Flat Grinding Roller Bräcker redorbit 7

8 Novibra CROCOdoff Suessen ELiTe Compact Spinning system Spinnbox SQ-9 8

9 TwinDisc Link to pictures 9