YASKAWA Energy-Saving Unit Power Regenerative Unit R1000

Transcription

1 YSK nergy-saving Unit Power Regenerative Unit R V Class, 3.5 to 05 k 400 V Class, 3.5 to 300 k Certified for ISO900 and ISO400 JQ-QM493 JQ-M0202

2 nergy Is Generated! ven During Operation Machines actually generate energy. Unfortunately, t this energy is discarded d as heat by braking resistors. Just replace those braking resistors with the R000 to effectively use the energy that you have been throwing away. fter you've already tried everything else to Power Regenerative Unit R000 save energy, let the R000 show you a new way. 2

3 Reuse the Previously asted nergy with a New ay to Save nergy CONTNTS Features xamples pplicable s igh-efficiency Motors Power Regeneration Standard Specifications Selecting the Capacity 8 9 C Drives Connection Diagram 0 Terminal Functions Save electricity with power regeneration More raking Power Machine Downsizing Total Cost Reduction Dimensions Fully-nclosed Design Options Notes Global Service Network

4 ven More Save nergy! dd the R000 to save even more energy. to a Lift Conditions Rated load 0 t Rated lifting speed 20 m/min Motor used 45 k, 4 poles,,750 min - No. of lifting/lowering 25 times/h; 09,500/yr 2 h/day for 365 days lectricity costs $0/kh 54% nergy Savings Replacing raking Resistors Previous configuration R000 raking resistor Control panel R000 Control panel C drive Power Coordinating Reactor C drive raking Resistor Unit raking Unit Fuse Current Suppression Reactor R000 Machines Generate nergy! Did you know? hen a motor turns, it consumes energy. ut when it is turned by something else, it generates energy. Lifts, such as cranes orizontal conveyors, such as dollies ffectively use this energy to save energy! Generators, such as windmills and waterwheels Gravity pulls on the motor when the load is lowered. Generates energy! Inertia pulls on the motor when the dolly decelerates or is stopped. Generates energy! ind, water, or another external force turns a motor. Generates energy! 4

5 More raking Power! Increased braking torque provides more braking power with continuous regenerative operation. Features xamples Previous configuration xample for LK % 0s Using the R R000 50%(30s) igh raking Torque pplicable s Standard Specifications Let Us Meet Your Needs nergy Savings That You Can See Visualizing Savings in lectricity You can use analog outputs and communications networks to easily and visually monitor all sorts of data. Operation is as easy as for a Yaskawa 000-series C drive. Power consumption k Power saved k R000 ccumulative power pulse output kh : vailable soon. Power bill dollar Selecting the Capacity Connection Diagram Reliable and Long Life Ten Years of Durable Performance Cooling fans, capacitors, and relays have been carefully selected and designed for a life expectancy of up to ten years. : ssumes the drive is running continuously for 24 hours a day at 80% load, and with an ambient temperature of 40 in the case of an open-chassis model. Preventive Maintenance Performance Life Monitors The R000 is equipped with performance life monitors that notify the user of part wear and maintenance periods to prevent problems before they occur. Operator Display LT- LT-2 LT-3 The R000 outputs a signal to the control device indicating components may need to be replaced. larm!! Corresponding Component Cooling fan Capacitors Inrush prevention relay asy Support from a PC Simulation Program for Regeneration ffects Depreciation simulation gives you an easy way to confirm the cost efficiency $ of the R000. Driveizard Plus n indispensable tool for R000 setup and maintenance. e Support Global usiness Compliance with Global Standards Terminal Functions Dimensions Fully-nclosed Design Options No Need to orry Should Problems Occur Terminal oard with a Parameter ackup Function The terminal block's ability to save parameter setting data makes it a breeze to get the application back online in the event of a failure requiring unit replacement. Parameter Name Run Command Selection Multi-function nalog Inputs(Voltage), Terminal Function Selection Number b Setting 2 0 Note: pending. Support for Field Networks RS-422/RS-485 communications capability with the MMOUS/Modbus protocol is a standard feature. nd you can mount communications options cards to enable using the main open field networks. Open Field Network compliant Restriction of azardous Substances Directive MCTROLINK- CC-Link : vailable soon. 5 Notes Global Service Network

6 xamples Saving nergy with Power Regeneration! Ideal for Machines That Use raking Resistors. Conveyance quipment Cranes, oists, s, and Chain locks levators Stacking Cranes scalators utomated t Vertical Storage System utomatedd arehouses es Slope Transportation ti Systems Monorails and Cable Cars utomatic Parking System Robots Textiles Metal Fabrication Robots eaving Machines Presses Chemical Plants Centrifugal Separators, Decanters Food Processing Mixers 6

7 Paper Manufacturing and Printers inders and Unwinders Slitters Features xamples Other Ladle Turrets Machine Tools Selecting the Capacity pplicable s The following C drives and C Servo drives are recommended. The R000 can be connected to existing products. igh performance vector control 000 Compact vector control V000 Compact V/f control J000 igh-function fully vector control Varispeed G7 levator applications L000 C servo drives SRIS Global Service Network Options Dimensions Terminal Functions Connection Diagram Standard Specifications pplicable s Fully-nclosed Design Notes 7

8 Standard Specifications / Selecting the Capacity Standard Specifications R000 nergy-saving Unit Voltage 200 V Class 400 V Class CIMR-R 03P P Max. pplicable Motor Capacity k Regeneration Capacity k Rated Output Current (DC) Rated Input Current (C) Rated Voltage/Rated Frequency 200 to 240Vac 50/60z 380 to 480Vac 50/60z llowable Voltage Fluctuation 5 to 0 Rating Input Control Characteristics Protection Functions llowable Frequency Fluctuation ±2 Control Method 20 excitation method Input Power Factor 0.9 min. (for rated load) Overload Protection 30 s at approx. 50% of rated current. Regenerative Torque 50% 30 s, 00% 25% D 60 s, 80% continuous Main Control Functions Cooling Fan on/off Switch, Removable Terminal lock with Parameter ackup, MMOUS/Modbus Comm. (RS-422/RS-485 max, 5.2 kbps) Momentary Overcurrent Protection Operation stops for approx. 250% or higher of the rated power supply current. Fuse burnout Operation stops if the fuse burns out. Overloads Operation stops for 50% of the rated power supply current for 30 s. Overvoltage Output Stops when DC bus voltage exceeds approx. 40 Vdc Stops when DC bus voltage exceeds approx. 820 Vdc Protection Input Stops when input voltage exceeds approx. 227 Vac Stops when input voltage exceeds approx. 554 Vac Undervoltage Output Stops when DC bus voltage falls below approx. 90 Vdc Stops when DC bus voltage falls below approx. 380 Vdc Protection Input Stops when input voltage falls below approx. 50 Vac Stops when input voltage falls below approx. 300 Vac Momentary Power Loss Immediately stops after Momentary Power Loss is detected. Power Supply Frequency Fault Operation stops for a deviation of 6 z or more from the rated input frequency. eatsink Overheat Protection Protection by thermistor Charge LD Charge LD remains lit until DC bus has fallen below approx. 50 V rea of Use Indoors (Protected from corrosive gases and dust) mbient Temperature 0 to +40 C (NM, UL Type), 0 to +50 C (IP00, IP20) umidity 95% R or less (no condensation) Shock (203P5 to 20053, 403P5 to 40073)0 to 20 z 9.8 m/s2 20 to 55 z 5.9 m/s2 (20073 to 2005, 4005 to 40300)0 to 20 z 9.8 m/s2 20 to 55 z 2.0 m/s2 Storage Temperature 20 to +60 C short-term temperature during transportation ltitude Up to 000 meters (derating required at altitudes from 000 to 3000 m) Protection Design Open Type enclosure IP00 nclosed all-mounted (IP20/NM, UL Type) 2 Safety Standard UL508C, IC/N , IC/N : This number indicates the voltage class (2: 200 V class, 4: 400 V class). 2 : IP20 protection applies if the top cover is removed from a NM Type Unit (CIMR-R203P5 to CIMR-R20028 or CIMR-R403P5 to CIMR-R40028). nvironment R000 Standard Configuration Devices Voltage 200 V Class 400 V Class CIMR-R 03P P Power Rated Current Coordinating Reactor Inductance m Current Suppression Reactor Rated Current Inductance m Fuse Rated Current This number indicates the voltage class (2: 200 V class, 4: 400 V class). 8

9 Number Key CIMR- R No. R000 Capacity Selection asy Selection Optimum Selection YSK nergy-saving Unit R000 Series Design Revision Order Region Code Japan The recommended R000 models are given in the following table. 200 V Class Motor Capacity (k) 3.7 Drive Capacity (k) or less R000 Mode CIMR-R2 400 V Class Motor Capacity (k) 3.7 Drive Capacity (k) or less R000 Mode CIMR-R4 No. 2 4 Voltage Class 3-phase, Vac 3-phase, Vac P P Use the DriveSelect Inverter Capacity Selection Program to make the selection. You can download the application for free from Yaskawa s product and technical information website ( Depending on the amount of regenerated energy, you can select an R000 with a smaller capacity than the drive. Select the power coordinating reactor according to the motor capacity. No. Customized Specifications Standard model Three-Phase 200 V No. Regeneration Capacity (k) 03P No. F nclosure Type IP00 open-chassis IP20/NM, UL Type enclosure panel Three-Phase 400 V No. Regeneration Capacity (k) 03P No. nvironmental Specifications Standard K Gas-resistant M umidity and dust-resistant S Vibration-resistant Note: Contact a Yaskawa for more on environmental specifications. 9 Features xamples pplicable s Standard Specifications Selecting the Capacity Connection Diagram Terminal Functions Dimensions Fully-nclosed Design Options Notes Global Service Network

10 Connection Diagram / Terminal Functions Standard Connection Diagram : CIMR-R203P5 to 005 CIMR-R403P5 to 0300 LC or MCC Three- Phase Power Supply Power Coordinating Reactor U X V Y Z Current Suppression Reactor X R Y S Z T R/L S/L2 2 T/L3 5 R000 Fuse r/ / 2 t/ Regenerative Unit + Ground 4 R/L S/L2 2 T/L3 + U/T V/T2 /T3 Ground Motor M Option card connectors CN5-C CN5- M M2 Multi-function relay output (During MC on) 250 Vac, max. 30 Vdc, max (min. 5 Vdc, 0 m) CN5- Multi-function digital inputs (default setting) Forced operation command utomatic operation command xternal fault Fault reset (Reserved) (Reserved) (Reserved) xternal aseblock S S2 S3 S4 S5 S6 S7 S8 SC P P2 PC Multi-function photocoupler output (Power Regenerative Unit Ready) 48 Vdc, max 50 m Multi-function photocoupler output 2 (During Run) 48 Vdc, max 50 m (Reserved) (Reserved) (Reserved) Sinking/sourcing jumper (S3) (Sinking mode) G Shield ground terminal Power supply +V +0.5 Vdc, max. 20 m nalog Input 2 nalog Input 2 DIP Switch S 3 nalog Input 3 C M M MC Fault relay output 250 Vac, max. 30 Vdc, max (min. 5 Vdc, 0 m) The shaded areas indicate R000 and standard confi guration devices. MMOUS/ Modbus comm. RS-422/RS-485 max. 5.2 kbps V R+ R S+ S IG Power supply, 0.5 Vdc, max. 20 m Termination resistor (20 Ω, /2 ) DIP Switch S2 0 FM M C G FM M Multi-function analog output 7 0 to +0 Vdc, 2 m (Power Supply Side Power 0 to +0 Vdc) Multi-function analog output to +0 Vdc, 2 m (Power Supply Side Current 0 to +0 Vdc) shielded line twisted-pair shielded line control circuit terminal main circuit terminal lways use the specified C reactor and fuses to avoid abnormal operations. 2 lways wire the drive s C power supply terminals (R/L, S/L2, and T/L3) from the secondary side of the power coordinating reactor. 3 lways wire the R000 s power supply voltage/phase detection circuits (r/, / 2, and t/ 3) from the primary side of the power coordinating reactor. 4 The DC current bus bar wiring between R000 and the drive (between terminals and, terminals and ) must be within 5 m. 5 The wiring between the power coordinating reactor and drive and between the power coordinating reactor and R000 must be within 0 m. 6 This figure shows an example of a sequence input to S through S8 using a non-powered relay or an NPN transistor (0 V common/sink mode: default). Set either sinking or sourcing with the sinking/sourcing jumpers (S3). 7 Monitor outputs work with devices such as wattmeters. Do not use these outputs in a feedback loop. 0

11 Terminal Functions R000 nergy-saving Unit Main Circuit Terminals Terminal Type Function R/L,S/L2,T/L3 Main circuit power supply inputs These are the power supply input terminals that connect to the input reactor. r/, / 2,t/ 3 Power supply voltage detection inputs These terminals are to detect the power supply voltage order and voltage levels. Features xamples DC voltage inputs Grounding terminal These terminals are used to input a DC voltage. For 200 V class: 00 Ω or less For 400 V class: 0 Ω or less pplicable s Control Circuit Input Terminals (200 V/400 V Class) Terminal Type Terminal Terminal Name (Default Setting) Function (Signal Level) S Multi-function selection input (Forced operation command) S2 Multi-function selection input 2 (utomatic operation command) S3 Multi-function selection input 3 (xternal fault) Photocoupler 24 Vdc, 8 m S4 Multi-function selection input 4 (Fault reset) Multi-Function The factory setting is for Sinking Mode. S5 Multi-function selection input 5 (Reserved) Digital Inputs Use the sinking/sourcing mode jumper (S3) to change S6 Multi-function selection input 6 (Reserved) the sinking/sourcing mode setting to select an internal or S7 Multi-function selection input 7 (Reserved) external power supply. S8 Multi-function selection input 8 (xternal aseblock) SC Multi-function selection input common 2 nalog Inputs 3 C G Ground for shielded lines and option cards M N.O. output (Fault) Relay output Fault Relay 30 Vdc, 0 m to M N.C. output (Fault) Output 250 Vac, 0 m to MC Fault output common M N.C. output Minimum load: 5 Vdc, 0 m Multi-Function M Default setting:during MC on Multi-function digital output(during MC on) Digital Output M2 The M-M2 terminals close during operation. Multi-Function P Photocoupler output (Power Regenerative Unit Ready) Photocoupler output Photocoupler P2 Photocoupler output 2 (During run ) 2 48 V, 2 to 50 m Output PC Photocoupler output common FM nalog monitor output Monitor Output M nalog monitor output2 0 to +0 Vdc, or 0 to +0 Vdc C Monitor common 0 V Do not assign functions to terminals M and M2 that involve frequent switching, unless absolutely necessary, because doing so may shorten the relay performance life. The switching life is estimated at 200,000 times (, resistive load). Flywheel diode 2 Connect a flywheel diode as shown when driving a reactive load such as a relay coil. The diode must be rated for use of a voltage higher than the circuit voltage. Serial Communication Terminals (200 V/400 V Class) Modbus Communications xternal power 48 V max. Type No. Signal Name Function (Signal Level) R+ Communications input (+) MMOUS/Modbus communications: MMOUS/ R Communications input ( ) Use an RS-422 or RS-485 cable to S+ Communications output (+) connect the unit. S Communications output ( ) IG Shield ground 0 V nable the termination resistor in the last unit in a MMOUS/Modbus network by setting DIP switch S2 to the ON position. Coil (50 m max.) RS-422/RS-485 MMOUS/Modbus communications protocol 5.2 kbps (max.) Standard Specifications Selecting the Capacity Connection Diagram Terminal Functions Dimensions Fully-nclosed Design Options Notes R000 Standard Configuration Devices Power Coordinating Reactor Terminal Type Function U V Power coordinating These terminals are connected reactor inputs to the power supply. X These terminals are connected Power coordinating Y to the connected drive device reactor outputs Z input terminals and input fuses. Current Suppression Reactor Terminal Type Function X Y Current suppression These terminals are connected reactor inputs to the input fuses. Z R These terminals are connected to Current suppression S the R000 Power Regenerative reactor outputs T Unit. Global Service Network

12 Dimensions R000 nergy-saving Unit nclosures Voltage Class 200 V Class 400 V Class CIMR-R 03P P Max. pplicable Motor Capacity k Regeneration Capacity k Open-Chassis (IP00) Remove top cover of wall-mount enclosure for IP20 rating IP00 standard Remove top cover of wall-mount enclosure for IP20 rating IP00 standard nclosure Panel (IP20/NM, UL Type) : This number indicates the voltage class (2: 200 V class, 4: 400 V class). 2 : Not available Standard Made to order 2 Standard Made to order 2 Open-Chassis IP00 4-d t2 0 max. 0 max. 2 D D t 200 V Class CIMR-R2 400 V Class Regeneration Capacity k D 2 D t t2 d M M M M2 8 eight (kg) Regeneration Capacity eight CIMR-R4 k D 2 D t t2 d (kg) M M M M Cooling Fan cooled Cooling Fan cooled 2

13 Global Service Network Features nclosure Panel IP20/NM, UL Type 4-d.5 4-d.5 4-d t2 xamples 0 t t D D D D 8 max. 8 max Figure Figure2 Figure D t D pplicable s Standard Specifications 200 V Class Regeneration Capacity eight Figure CIMR-R2 k D D t t2 d (kg) 03P M M M M M M M0 70 Cooling Fan cooled Selecting the Capacity Connection Diagram Terminal Functions 400 V Class CIMR-R4 Regeneration Capacity k 03P Figure D D t t2 d M M M6 8 3 eight (kg) M M M0 70 Cooling Fan cooled Dimensions Fully-nclosed Design Options Notes 3

14 I Terminal 6 (M) Terminal 6 (M) Nameplate Nameplate UXVYZ Terminal 6 (M) Nameplate U V U V X Y Z C X Y Z C 4 I I I I Dimensions (continued) Combinations of Standard Configuration Devices Power Coordinating Reactor C D F Mtg. hole 4 (J) D F Mtg. hole 4 (J) D I D F D Mtg. hole 4 (J) Figure Figure2 Figure3 Voltage Class 200 V Class 400 V Class CIMR-R eight Code No. Qty. Figure C 2 D 3 4 F I J M (kg) 03P M6 M M6 M M6 M M6 M M6 M M6 M M6 M M6 M M6 M M8 M M8 M M8 M P M6 M M6 M M6 M M6 M M6 M M6 M M6 M M6 M M6 M M8 M M8 M M8 M M8 M M0 M M0 M M2 M2 73 : This number indicates the voltage class (2: 200 V class, 4: 400 V class). 2: Maximum dimension including tolerance. 3: Tolerance: ± 4: Tolerance: ± 2 Current Suppression Reactor XRYSZT C Terminal 6 (M) Nameplate X R Y S Z T Terminal 6 (M) C Nameplate X R Y S Z Terminal 6 (M) T C Namep D D D D Mtg. hole 4 (J) D Mtg. hole 4 (J) D Mtg. hole 4 (J) Figure Figure2 Figure3 4 Voltage Class 200 V Class 400 V Class CIMR-R eight Code No. Figure C 2 D 3 4 F I J M (kg) 03P M5 M M5 M M5 M M6 M M6 M M6 M M6 M M6 M M6 M M6 M M6 M M6 M2 9 03P M5 M M5 M M5 M M5 M M6 M M6 M M6 M M6 M M6 M M6 M M6 M M6 M M6 M M6 M M6 M M8 M2 25 : This number indicates the voltage class (2: 200 V class, 4: 400 V class). 2: Maximum dimension including tolerance. 3: Tolerance: ± 4: Tolerance: ± 2

15 Fuse Fuse/ Fuse older C F G T C G C G Features xamples dia T 3.5 dia. through hole 2 Temporary tightening screw (M6) dia Temporary tightening bolt (M8) dia. through hole 2 34 T G Fuse older Figure Figure2 M Figure pplicable s Standard Specifications Mounting hole dimension M8 M Drill hole (M4) dia. 4.5 dia. Figure M Mounting hole dimension Drill hole (M4) dia. hole dia. 4.5 dia. Figure dia. (M6) dia. min dia. Figure6 Selecting the Capacity Connection Diagram V Class Fuse Qty. Code No. (Three fuses are included Figure with one code No.) C F G T 03P5 350G-20ULTC G-25ULTC G-32ULTC G-50ULTC G-63ULTC G-80ULTC G-00ULTC G-25ULTC CIMR-R G-60ULTC G-200ULTC V Class T407 Fuse older Code No. Qty. (Three fuses are included Figure 3 with one code No.) T M M Fuse Qty. Code No. (Three fuses are included Figure with one code No.) C F G T 03P5 660G-6ULTC G-6ULTC G-6ULTC G-25ULTC G-40ULTC G-40ULTC G-50ULTC G-63ULTC CIMR-R M0 9 dia. Figure G-80ULTC G-00ULTC G-25ULTC G-60ULTC M M M M dia. through hole 2 Temporary tightening screw (M6) dia Figure Temporary tightening bolt (M8) dia. through hole Mounting hole dimension 35 Drill hole (M4) T dia. Fuse older Code No. Qty. (Three fuses are included Figure 3 33 Figure with one code No.) T Terminal Functions Dimensions Fully-nclosed Design Options Notes Global Service Network 5

16 Fully-nclosed Design n Open-Chassis model can be installed in a fully-enclosed panel. n open-chassis model in a protective enclosure with the heatsink inside the panel allows for an intake air temperature of up to 50 C. The heatsink can alternatively be mounted outside the enclosure panel. This reduces the amount of heat inside the panel and requires less space for installation. In this case, an intake air temperature of up to 40 C is allowed. Current derating or other steps to ensure cooling are required at 50 C. Cooling Design for Fully-Closed nclosure Panel Fully-enclosed panel Top cover 60 C ir temperature at top of panel 0 to +60 C eatsink IP00/IP20 R000 ottom cover R000 Intake air temperature 50 C 0 to +50 C mbient temperature 50 C Mounting the xternal eatsink Top cover eatsink ttachment for external heatsink (Option) nclosure panel ( CIMR- R203P5 to 0028, CIMR- R403P5 to 0028) can be installed with the top and bottom covers removed. Ventilation Space Side Clearance 50 mm min. 50 mm min. Top/ottom Clearance 20 mm min. irflow 20 mm min. irflow 30 mm min. If you use a R000 with model numbers CIMR-R20035 to 005, CIMR-R40035 to 0300 mounted in a panel, provide space for the hoisting eye bolts on both sides of the unit and for main circuit wiring. att Loss Data R000 nergy-saving Unit 200 V Class CIMR-R2 03P Regeneration Capacity k Rated Output Current (DC) eat Loss eatsink Internal Total eat Loss V Class CIMR-R4 03P Regeneration Capacity k Rated Output Current (DC) eatsink eat Loss Internal Total eat Loss : The heat loss is for an 80% continuous regenerative torque. Standard Configuration Devices 200 V Class CIMR-R2 03P Power Coordinating Reactor eat Loss Current Suppression Reactor Fuse V Class CIMR-R4 03P Power Coordinating Reactor eat Loss Current Suppression Reactor Fuse

17 ttachment for xternal eatsink dditional attachments are required for R000 with model numbers CIMR- R203P5 to 0028, CIMR-R403P5 to The final product will be wider and taller than the unit. dditional attachments are not required for CIMR-R20035 and above, and CIMR-R40035 and above. Note: Contact Yaskawa for information on attachments for earlier models b a Drill hole 4 (d) 2-5 dia. mtg. hole a b a Modification Figure a Panel Modification for xternal eatsink 3 D Drill hole 4 (d) a a 2 2 D2 a a Modification Figure V Class CIMR-R2 03P V Class CIMR-R4 03P D D2 Code No ZZ ZZ020800C ZZ020800D D D2 Code No ZZ ZZ020800C ZZ020800D Features xamples pplicable s Standard Specifications Selecting the Capacity Connection Diagram Terminal Functions 200 V Class CIMR-D2 400 V Class Modification Figure d 03P M5 M M6 M M M M2 CIMR-D4 03P Modification Figure d M M M M M M M2 Dimensions Fully-nclosed Design Options Notes Global Service Network 7

18 Options Options Name Purpose, Manufacturer Page 24 V Power Supply Provides power supply for the control circuit and option boards. Note: Parameter settings cannot be changed when the drive is operating solely from this power supply. PS-0L (200 V class) PS-0 (400 V class) 9 US Copy Unit (RJ-45/US compatible plug) Can copy parameter settings easily and quickly to be later transferred to another drive. dapter for connecting R000 to the US port of a PC. JVOP-8 2 PC Cable Connect R000 and PC when using Driveizard Plus. The cable length must be 3 m or less. Commercially available US2.0 / cable. 2 LCD Operator For easier operation when using the optional LCD operator. llows for remote operation. Includes a Copy function for saving the settings of R000. JVOP LCD Operator xtension Cable Cable for connecting the LCD operator. V00 m V003 3 m 20 ttachment for xternal eatsink Required for heatsink installation. Note: Current derating may be needed when using a heatsink. 7 Option Cards Type Name Function Manual No. uilt-in Type (connected to connector) Communications Option Card Monitor Option Card MCTROLINK-2 Interface CC-Link Interface nalog Monitor Digital Output SI-T3 vailable soon O-3 DO-3 Used for running or stopping the R000, setting or referencing parameters, and monitoring input current, output voltage, or similar items through MCTROLINK-2 communication with the host controller. Used for running or stopping the R000, setting or referencing parameters, and monitoring input current, input voltage, or similar items through CC-Link communication with the host controller. Outputs analog signal for monitoring the output state (input current, input voltage etc.) of the R000. Output resolution: bit signed (/2048) Output voltage: 0 to 0 Vdc (non-isolated) Terminals: 2 analog outputs Outputs isolated type digital signal for monitoring the run state of the R000 (alarm signal, during run, etc.) Terminals: 6 photocoupler outputs (48 V, 50 m or less) 2 relay contact outputs (250 Vac, or less 30 Vdc, or less) Note:. ach communication option card requires a separate configuration file to link to the network. 2. The option cards are RoS compliant. TOPC SIPC TOPC TOPC

19 24 V Power Supply The 24 V Power Supply Option maintains R000 control circuit power in the event of a main power outage. The control circuit keeps the network communications and I/O data operational in the event of a power outage. It supplies external power to the control circuit only. Note: ven if a back-up power supply is used for the control circuit, the main circuit must still have power in order to change parameter settings. 50 mm Connection Diagram Global Service Network Notes Options Fully-nclosed Design Dimensions Terminal Functions Features Connection Diagram xamples 24 V power supply option CN CN9 R000 pplicable s eight: 0.2 kg The installed option adds 50 mm to the total width of R V power supply (UL-listed class 2) 24 0 F Code No. 200 V Class: PS-0L PS-0L 400 V Class: PS-0 PS-0 Standard Specifications Selecting the Capacity 9

20 Options(continued) LCD Operator n LCD operator with a 6-digit display makes it easy to check the necessary information. Includes a copy function for saving drive settings Mtg. hole, M3 2 screw (depth 5) Code No. JVOP LCD operator min. 44 Communication cable connector Operator xtension Cable nables remote operation. V00 m Code No. V00 V003 3 m V003 Note: Do not use this cable for connecting the unit to a PC. Failure to comply may cause damage to the PC. LD operator (standard) (JVOP-82) LCD operator extension cable LCD operator (JVOP-80) Operator Mounting racket This bracket is required to mount the LD or LCD operator outside an enclosure panel. Item Code No. Installation Notes M4 0 truss head screw M3 6 pan head screw ZZ For use with holes through the panel Installation Support Set 3.9 min.50 M4 nut M3 6 pan head screw ZZ For use with panel mounted threaded studs Installation Support Set 3.9 min.50 Note: If weld studs are on the back of the panel, use the Installation Support Set. 20

21 US Copy Unit (: JVOP-8) Copy parameter settings in a single step, and then transfer those settings to another R000. Connects to the RJ-45 port on the R000 and to the US port on a PC. Connection Features xamples Communication port on R000 (RJ-45) RJ-45 cable ( m) RJ-45 port pplicable s LD (COM/RR) Copy key Verify key Read key Driveizard Plus Standard Specifications Lock key PC Cable Code No. JVOP Note: JVOP-8 is a set consisting of a US copy unit, RJ-45 cable, and US cable. Specifications Port Item Specifications LN (RJ-45) Connect to the R000. US (Ver.2.0 compatible) Connect to the PC as required. Power Supply Supplied from a PC or the R000. Operating System OS compatible with 32-bit memory OS compatible with 32-bit and 64-bit memory indows 2000 indows XP indows 7 Memory Memorizes the parameters for one R000. Dimensions ccessories D mm RJ-45 Cable ( m), US Cable (30 cm) US port US cable (30 cm) Cable used to connect R000 to a PC with Driveizard Plus or DriveorksZ installed. Use a commercially available US 2.0 cable (- connectors, 3 m max.). Connecting to a PC Note:. You can also use a commercially available US 2.0 cable (with - connectors) for the US cable. 2. No US cable is needed to copy parameters to other units. Note:. Parameters can only be saved to the R000 when the voltage class, capacity, control mode, and software version match. 2. Requires a driver for the US copy unit JVOP-8. You can download the driver for free from Yaskawa s product and technical information website ( 3. Parameter copy function disabled when connected to a PC. Selecting the Capacity Connection Diagram Terminal Functions Dimensions Fully-nclosed Design Connection Options Communication port (US) Driveizard Plus Notes (max. 3 m) Connecting to a PC Note: You can also use the JVOP-8 copy unit and cables as the US cable. Global Service Network Note:. Driveizard Plus is a PC software package for managing parameters and functions in Yaskawa drives and energy-saving units. You can download the driver for free from Yaskawa s product and technical information website ( 2. Requires US driver. You can download the driver for free from Yaskawa s product and technical information website ( 2

22 Notes Precautions Installation of R000 Standard Configuration Devices You must install both R000 and the R000 standard configuration devices. Replacing Previous s If the peripheral devices for previous models (i.e., the VS-656RC5) are used with the R000, power coordinating reactors and current suppression reactors can be used. owever, use the R000 exclusive model for fuses and fuse holders. Refer to installation instructions for details. Use one R000 for each drive. Never connect more than one drive to one R000. Connect R000 to the drive with same maximum applicable motor capacity (eavy duty rating [D]). Refer to p.9 for details. Depending on the amount of regenerated energy, you can select an R000 with a smaller capacity than the drive. Use the DriveSelect Inverter Capacity Selection Program to make the selection. Select the power coordinating reactor according to the motor capacity when using an R000 with a smaller capacity than the drive. Do not connect the R000 in parallel with any other power regenerative unit. Panel Installation Install R000 in a clean environment by either selecting an area free of airborne oil mist, corrosive gas, flammable gas, dust, and lint, or install R000 in a fullyenclosed panel. If you install R000 in a panel, determine cooling methods and panel dimensions so that the ambient temperature of R000 is within the allowable temperature range. Do not install R000 on wood or other inflammable materials. Installation Direction Install R000 upright on a wall. iring Check Do not short the output terminals or apply voltage to output terminals (U/T, V/T2, /T3), because this can cause serious damage to R000. e sure to perform a careful check of all sequence wiring and other connections before turning the power on. Make sure there are no short circuits on the control terminals (+V, C, etc.), because this could damage R000. Failure to comply may result in injury to personnel from electrical shock. Take proper precautions to prevent burns, because the heatsink of R000 can get very hot during operation. hen replacing the cooling fan, shut off the power to R000 and wait at least 5 minutes to ensure that the heatsink has cooled down. iring Yaskawa recommends using ring terminals on all models. Use only the tools recommended by the terminal manufacturer for crimping. Transporting and Installation Do not steam clean R000. During transport, keep the unit from coming into contact with salts, fluorine, bromine, phthalate esters, and other such harmful chemicals. Carry any standard configuration device or peripheral device in a method suitable for the weight of the device. If the devices are handled incorrectly, they may fall and result in injury or device damage. The R000 cannot be used with a single-phase power supply. lways use a three-phase power supply. Peripheral Devices Installation of Noise Filters If you install an input noise filter on the drive, always install it on the primary side of the power coordinating reactor. ire Gauges and iring Distance R000 phase control can be unstable as a result of voltage loss across a long cable running between the power coordinating reactor and the power supply. Make sure that appropriate wire gauge is used. The optional LCD operator requires a dedicated cable to connect to R000. If an analog signal is sent via the input terminals to operate R000, make sure that the cable between the analog operator and the drive is not longer than 50 m, and that the cable is separated from the main circuit wiring. Use reinforced main circuit and reinforced relay sequence circuitry to prevent inductance from surrounding devices. 22 Inspection and Maintenance Capacitors in R000 do not immediately discharge after shutting off the power. fter shutting off the power, wait at least the amount of time specified on the unit before touching any components.

23 Global Service Network Features San Francisco Los ngeles Chicago oston New Jersey Ohio North Carolina 2 Mexico City 4 ogota 5 Frankfurt 8 9 Seoul Tokyo 0 Shanghai Taipei angalore 4 angkok Singapore 2 3 Jakarta 6 xamples Standard Specifications pplicable s 3 São Paulo Region Service rea Service Location Service gency Telephone/Fax North merica South merica urope sia U.S.. Chicago (Q) Los ngeles San Francisco New Jersey oston Ohio North Carolina YSK MRIC INC. Mexico Mexico City 2 PILLR MXICN. S.. D C.V. South merica São Paulo 3 YSK LÉTRICO DO RSIL LTD. Colombia ogota 4 VRIDORS LTD.. urope, South frica Japan South Korea China Frankfurt Tokyo, offices nationwide Seoul eijing, Guangzhou, Shanghai 5 YSK UROP Gmb 6 YSK LCTRIC CORPORTION (Manufacturing, sales) 7 YSK LCTRIC NGINRING CORPORTION (fter-sales service) 8 YSK LCTRIC KOR CORPORTION (Sales) 9 YSK NGINRING KOR CORPORTION (fter-sales service) 0 YSK LCTRIC (CIN) CO., LTD. Taiwan Taipei YSK LCTRIC TIN CORPORTION Singapore Singapore 2 YSK LCTRIC SINGPOR PT. LTD. (Sales) 3 YSK NGINRING SI-PCIFIC PT. LTD. (fter-sales service) Thailand angkok 4 YSK LCTRIC TILND CO., LTD. India angalore 5 YSK INDI PRIVT LIMITD Indonesia Jakarta 6 PT. YSK LCTRIC INDONSI eadquarters FX FX FX FX FX FX FX FX FX FX FX FX FX FX FX FX Selecting the Capacity Connection Diagram Terminal Functions Dimensions Fully-nclosed Design Options Notes Global Service Network Oceania ustralia Contact to service agency in Singapore ( 2 and 3 ). 23

24 R000 DRIV CNTR (INVRTR PLNT) 2-3-, Nishimiyaichi, Yukuhashi, Fukuoka, , Japan Phone Fax YSK LCTRIC CORPORTION New Pier Takeshiba South Tower, -6-, Kaigan, Minatoku, Tokyo, , Japan Phone Fax YSK MRIC, INC. 22, Norman Drive South, aukegan, IL 60085, U.S.. Phone -800-YSK ( ) or Fax YSK LÉTRICO DO RSIL LTD. 777, venida Piraporinha, Diadema, São Paulo, , rasil Phone Fax YSK UROP Gmb 85, auptstraβe, schborn, 65760, Germany Phone Fax YSK LCTRIC KOR CORPORTION 9F, Kyobo Securities ldg., 26-4, Yeouido-dong, Yeongdeungpo-gu, Seoul, , Korea Phone Fax YSK LCTRIC (SINGPOR) PT. LTD. 5, Lorong Chuan, #04-02, New Tech Park 55674, Singapore Phone Fax YSK LCTRIC (TILND) CO., LTD. 59, st-5th Floor, Flourish uilding, Soi Ratchadapisek 8, Ratchadapisek Road, uaykwang, angkok 030, Thailand Phone: Fax: PT. YSK LCTRIC INDONSI Secure uilding-gedung Lantai Dasar & Lantai Jl. Raya Protokol alim Perdanakusuma, Jakarta 360, Indonesia Phone Fax YSK LCTRIC (CIN) CO., LTD. 22F, One Corporate venue, No.222, ubin Road, Shanghai, 20002, China Phone Fax YSK LCTRIC (CIN) CO., LTD. IJING OFFIC Room 0, Tower 3 Oriental Plaza, No. ast Chang n ve., Dong Cheng District, eijing, 00738, China Phone Fax YSK LCTRIC TIN CORPORTION 9F, 6, Nanking. Rd., Sec. 3, Taipei, 04, Taiwan Phone Fax YSK INDI PRIVT LIMITD #7/, lectronics City, osur Road, angalore, (Karnataka), India Phone Fax In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign xchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Specifications are subject to change without notice for ongoing product modifications and improvements YSK LCTRIC CORPORTION LITRTUR NO. KP C C <2>-0 Published in Japan December