TekStak Educational Fuel Cells
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1 TekStak Educational Fuel Cells
2 Park nratio Energy Systems Unit 9 Edgewood Avenue New Britain, CT - fuelcellsales@parker.com TekStak Products The Parker TekStak products are a complete line of educational PEM (Proton Exchange Membrane) fuel cell stacks and accessories. The fuel cells are available in different varieties- the entry level HA series, the high performance HP series, and the research oriented DM series. Each series of fuel cell is available in cell, cell, and cell sizes. Also available are supporting accessory products which include replacement parts, expansion packs, hydrogen fueling solutions, and refill kits. As an educational product, each TekStak fuel cell includes instructions and educational materials that provide a complete educational experience. By reading the manual and viewing the included DVD, you will learn how to correctly assemble the stack, understand the basic electro-chemistry that drives a PEM fuel cell stack, and discover how the stack can be tested and used. The TekStak stands out because it helps to develop not only an understanding of the abstract fundamentals, but also produces a concrete grasp of the meaning of these central concepts through handling and assembling the basic components into a fully functional fuel cell stack. Content of Support Materials Instruction Manual pages Complete assembly instructions Stack testing procedures Equipment set-up Test preparation Common testing procedures Precautions PEM reference information Fundamental operation Measuring fuel cell performance Chemical reactions Determining required fuel flow Customer support contact information Introduction to Parker Energy Systems & Parker Hannifin Corp. Recommended reading for additional information Informational DVD run time: approx. min. Introduction to fuel cells What is a fuel cell? What does it do? How does it work? Assembly The entire assembly process is reviewed for users to follow along Testing Review of test set-up for lab experiments Stack testing procedure Test data reporting Typical test variables About Parker Energy Systems
3 HA Series TekStak Products The HA Series is a family of products that is ideal for use by hobbyists, middle school and high school students, or anyone who wants to work with a basic PEM fuel cell stack. To produce electricity, these stacks use air in the surrounding environment and require a hydrogen source for fuel. Some typical experiments that can be conducted using the HA series fuel cells include measuring how the stack power output varies with different parameters like stack temperature, fuel supply pressure, fuel flow rate, and the effect of using a DC fan (not included) to supply extra air to the tack. Fuel cells are available as build-it-yourslef kits or as preassembled stacks. Kits should be built by following the instructions provided in the manual and on the DVD. Preassembled stacks only need to have the fittings screwed into place before they are ready to use as described in the instruction manual. HA Series Fuel Cell Kit Product Specifications Part Number Description Time to Build Nominal Power Output Product Size/Weight Package Size/Weight TEK-HA-KIT-- Cell HA Series Kit - min mw. lbs.9 x. x.. lbs 7 x. x.7 TEK-HA-KIT-- Cell HA Series Kit - min W.8 lbs.8 x. x..7 lbs 7 x. x.7 TEK-HA-KIT-- Cell HA Series Kit - min W. lbs. x. x. lbs 7 x. x.7 TEK-HA-STK-- Cell HA Series Stack min mw. lbs.9 x. x.. lbs 7 x. x.7 TEK-HA-STK-- Cell HA Series Stack min W.8 lbs.8 x. x..7 lbs 7 x. x.7 TEK-HA-STK-- Cell HA Series Stack min W. lbs. x. x. lbs 7 x. x.7 HA Typical Performance Data Stack Potential (V) Power (W) Current Density (A/cm ) Cell Voltage Cell Voltage Cell Voltage Cell Power Cell Power Cell Power A small case fan can be used to help supply cathode air to get increased power output
4 HP Series TekStak Products The HP series is a family of products that has been developd for those with a working knowledge of fuel cells, such as hobbyists, advanced high school students, or university level students. To produce electricity, these stacks require a hydrogen source for fuel and a pressurized air supply. In addition to the experiments that can be conducted on the HA Series fuel cells, several experiments can be carried out on the effect of air flow rate and inlet air humidity on stack power output, since the HP stacks require a controlled air supply. With a humidity exchanger, water can also be captured from the air outlet and used to humidify incoming air. Fuel cells are available as build-it-yourself kits or as preassembled stacks. Kits should be built by following the instructions provided in the manual and on the DVD. Preassembled stacks only need to have the fittings screwed into place before they are ready to use as described in the instruction manual HP Series Fuel Cell Kit Product Specifications Part Number Description Time to Build Nominal Power Output Product Size/Weight Package Size/Weight TEK-HP-KIT-- Cell HP Series Kit - min W. lbs.9 x. x.. lbs 7 x. x.7 TEK-HP-KIT-- Cell HP Series Kit - min W.8 lbs.8 x. x..7 lbs 7 x. x.7 TEK-HP-KIT-- Cell HP Series Kit - min W. lbs. x. x. lbs 7 x. x.7 TEK-HP-STK-- Cell HP Series Stack min W. lbs.9 x. x.. lbs 7 x. x.7 TEK-HP-STK-- Cell HP Series Stack min W.8 lbs.8 x. x..7 lbs 7 x. x.7 TEK-HP-STK-- Cell HP Series Stack min W. lbs. x. x. lbs 7 x. x.7 Typical Performance of TekStak HP Series Stacks Stack Potential (V) Cell Power (W) Current Density (A/cm ) cell stack, Voltage cell stack, Voltage cell stack, Voltage cell stack, Power cell stack, Power cell stack, Power
5 DM Series TekStak Products The DM Series is a family of products that has been developed for those with an interest in conducting in depth research into DMFC s, or direct methanol fuel cells. These fuel cells use a methanol/water fuel solution (supplied by a pump- not included) and a pressurized air supply. Many topics can be investigated using the DM stacks including the ffect of fuel concentration, air flow rate, and stack temperature on stack power output. Advanced study on the phenomenon of methanol crossover may also be conducted. This technology is used in low power and portable applications where it is impractical to store or transport hydrogen gas. The disadvantage of this technology is the reduced power output. The DM series fuel cells are available as build-it yourself kits or as preassembled stacks. Kits should be built by following the instructions provided in the manual and on the DVD. Preassembled stacks only need to have the fittings screwed into place before they are ready to use as described in the instruction manual DM Series Fuel Cell Kit Product Specifications Part Number Description Time to Build Nominal Power Output Product Size/Weight Package Size/Weight TEK-DM-KIT-- Cell DM Series Kit - min W. lbs.9 x. x.. lbs 7 x. x.7 TEK-DM-KIT-- Cell DM Series Kit - min W.8 lbs.8 x. x..7 lbs 7 x. x.7 TEK-DM-KIT-- Cell DM Series Kit - min W. lbs. x. x. lbs 7 x. x.7 TEK-DM-STK-- Cell DM Series Stack min W. lbs.9 x. x.. lbs 7 x. x.7 TEK-DM-STK-- Cell DM Series Stack min W.8 lbs.8 x. x..7 lbs 7 x. x.7 TEK-DM-STK-- Cell DM Series Stack min W. lbs. x. x. lbs 7 x. x.7 Typical Cell DMFC Stack Performance Stack Potential (V) Current Density (ma/cm ) Voltage, degc Voltage, degc Power, degc Power, degc
6 Accessory Products In addition to the three types of TekStak fuel cells available, Parker has put together a variety of supporting accessory kits, including MEA and Add-on Cell kits, hardware, air and liquid pumps, hydride canisters, and hydride canister refill kits. Product Information: MEA and Add-on Cell Kits: MEA (Membrane-Electrode Assembly) kits allow users to replace old or damaged cells. Add-on Cell kits can be purchased to expand the stack from its original size ro to replace damaged bipolar plates. Both kits include one MEA and replacement PTFE gaskets; the Add-on Cell kit also includes a graphite bipolar plate (BPP) so that users can increase the size and power output of their fuel cell stack. MEA Kit & Add On Cell Kit Product Specifications Part Number Description Relevant TEK-HA-MEA-- Replacement MEA for HA Series products Active area: cm x cm; total dimensions:. x. TEK-HA-CEL-- Additional MEA and bipolar plate for HA series products Bipolar plate:. x. x.7 TEK-HP-MEA-- Replacement MEA for HP series products Active area: cm x cm; total dimensions:. x. TEK-HP-CEL-- Additional MEA and bipolar plate for HP series products Bipolar plate:. x. x. TEK-DM-MEA--7 Replacement MEA for DMFC series products Active area: cm x cm; total dimensions:. x. TEK-DM-CEL--7 Additional MEA and bipolar plate for DMFC series products Bipolar plate:. x. x.
7 Pump Kits: Air pump kits can be used to supply air to both the HP and DM series stacks. Liquid pump kits can be used to supply fuel solutions to DM stacks. Both kits include a diaphragm pump and tubing to connect the pump to the stack. The pumps require a DC power supply to operate the pump; flow rate can be adjusted by changing the supply voltage. Pump Kit Specifications Part Number Product Description Maximum Supply Voltage (VDC) TEK-AP- Air pump kit- for use with DM & HP stacks Maximum Flow Rate (Free Flow) LPM TEK-LP- Liquid pump kit- for use with DM stacks 8 ml/min 9 Maximum Continuous Operating Pressure (psi) Hardware Kits: The hardware kits can be used to replace lost or broken hardware (nuts, bolts, o-rings, and washers) or to increase or reduce the number of cells installed in the stack. Hardware Kit Specifications Part Number Product Description Relevant Stack Sizes TEK-HDW- Small stack hardware kit Includes hardware for and cell stacks TEK-HDW- Large stack hardware kit Includes hardware for,, and cell stacks 7
8 Hydride Canister Kits: The hydride canister kits provide a fuel solution for the TekStak customer without access to a standard hydrogen cylinder that is found in most research labs. Due to the small size and low pressure of the canister, it is also an ideal fuel solution for customers who wish to use the fuel cell stack as a power source for mobile use (such as on a radio controlled car). These canisters hold up to L of Hydrogen ( A-h) and include all fittings and tubing required to connect the fuel supply directly to the stack. Due to the Hazardous Materials shipping regulations that apply to hydride canisters, those canisters filled with hydrogen can only be shipped via ground to locations within the 8 Contiguous United States. Those who require air shipments may order the helium filled canister; once received, these canisters must be filled with hydrogen prior to use with the fuel cell stack. When the canister is empty, it can be refilled or sent back to the manufacturer for refilling from locations within the 8 Contiguous United States by ordering refill services from Parker and following the instructions provided. All hydride canisters are manufactured and shipped by Ovonic Hydrogen Systems LLC. Canister Kit Specifications Part Number Product Description Product Size/Weight Weight Relevant TEK-H-HYD sl hydride canister, filled with Hydrogen gas lbs. diameter x 8. (includes fittings) TEK-HE-HYD TEK-RFL-HYD sl hydride canister, filled with Helium gas for air shipments Refill service for sl hydride canister- just use the original packaging material per the instructions provided by Parker at the time of order lbs.. diameter x 8. (includes fittings) n/a n/a 8
9 Refill Kits: These kits are used to refill empty hydride canisters by TekStak customers with access to compressed hydrogen. They include everything necessary to safely connect the hydride canister to a standard hydrogen-filled compressed gas cylinder with a standard CGA- type threaded fitting. A preset psig pressure regulator, high pressure tubing, brass adapter fittings, and detailed instruction ensure that the hydride canister can safely and easily be refilled. Pump Kit Specifications Part Number Product Description TEK-NT-RFL TEK-SB-RFL TEK-SBQ-RFL TEK-SF-RFL TEK-SFQ-RFL Hydride Canister Refill Kit with High Pressure Nylon Tube-nylon tube is ideal for labs and other situations where maximum tube flexibility is required Hydride Canister Refill Kit with Stainless Steel Braided Tube- the included SSL braided tube is ideal for use in industrial or lab settings where maximum tube crush strength is required and flexibility is not critical Hydride Canister Refill Kit with Stainless Steel Braided Tube & Quick Couplling- Identical to the TEK-SB-RFL kit but also includes a female quick couplling to mate with male quick coupling stem included with canisters purchased through Ovonic Hydrogen Hydride Canister Refill Kit with Stainless Steel Braided Flex Tube- the included SSL braided tube is ideal for use in industrial or lab settings where both maximum crush strength and minimum bend radius are necessary Hydride Canister Refill Kit with Stainless Steel Braided Flex Tube & Quick Coupling-Identical to the TEK-SF-RFL kit but also includes a female quick coupling to mate with male quick coupling stem included with canisters purchased through Ovonic Hydrogen 9
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