2009 North American Power Quality Interest Group Workshop Title: Power Quality of Emergency Stand-by Systems
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1 2009 North American Power Quality Interest Group Workshop Title: Power Quality of Emergency Stand-by Systems Presenter: David Vennie and Ed Moseley Company: Caterpillar Inc. and Holt CAT Date: October 25 th, 2009
2 Agenda Understanding your Stand-By Power Needs Sizing the Appropriate Stand-By Power System Developing a complete Systems Solution Appropriate Maintenance of the Equipment 2 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
3 Basic Power Quality Problems Power failure Overvoltage Harmonic distortion Voltage sag Undervoltage Line noise Switching transients Voltage surge Frequency variation 3 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
4 Understanding Your Stand-By Power Needs Is Power Quality an Issue? Can you afford to lose ALL Power for 10 seconds? Do you need to back up the entire system? Do you have Critical Loads? Are you looking into Load Management or Peak Shaving? Do you need to parallel to utility? Do you need Multiple Units? 4 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
5 Sizing the Appropriate Back Up System Load Profile Necessary Loads Load Steps Load Types on the System Does the facility have equipment requiring specific voltage and frequency limitations? Sizing Software 5 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
6 Load Profile What does your Load Profile look like? 6 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
7 Necessary Loads Is it necessary to back up the entire facility? Can you split your loads up? Do you have critical loads vs. non-critical loads? 7 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
8 Load Steps Load Stepping Prioritization Reduces Transients Load Shedding Scheme Multi-Unit Timing First to Rated First Load Step Parallel Second Load Step First to Rated Parallel One Large Load Step 8 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
9 Load Types Motors DC motors, VFD s, AC Motors, etc Lighting UPS Office Equipment Machining Equipment 9 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
10 Sizing Software load types and steps 10 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
11 Sizing Software - Generator Selection 11 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
12 Complete Systems Solution Generator Set Automatic Transfer Switch Switchgear Uninterruptable Power Supply (UPS) Communications Multi-Generator Solutions 12 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
13 Automatic Transfer Switch (ATS) Open / Closed Transition Delayed Transition Bypass Isolation Service Entrance Rated Low & Medium Voltage 13 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
14 Engine Control Breaker Control Gen Power Measurement Synchronization kw and kvar Sharing Engine Protection Generator Protection Voltage Control Frequency Control Power Factor Control Engine Control Engine Protection Breaker Control Generator Protection Gen Power Measurement Voltage Control Synchronization Frequency Control kw and kvar Sharing Power Factor Control Switchgear Reliability Remote Communications Touch screen ATS BECAUSE ANY CONTROLLER CAN BE THE MASTER, THE CONTROL SYSTEM WILL ALWAYS HAVE A MASTER CONTROLLER ModBus Redundant Ethernet EGP EMCP MASTER 3.S/3.SG (EGP) Generator Dead Bus Generator Setpoint Management Load Shed/Load Add System Setpoint Management Generator Demand PrioritySystem Measurements and Alarms EMCP 3.S/3.SG EMCP 3.S (EGP) Power Factor Control Engine Protection Breaker Control Generator Protection Gen Power Measurement Voltage Control Synchronization Frequency Control kw and kvar Sharing EGP EMCP MASTER EMCP 3.S/3.SG (EGP) Generator Power Dead Factor Bus Control Generator Setpoint Management Engine Protection Load Shed/Load Breaker Control Add System Generator Setpoint Management Protection Generator Gen Demand Power Measurement Priority System Measurements Voltage Control and Alarms Synchronization EMCP 3.S/3.SGFrequency Control kw and kvar Sharing Single or Redundant Ethernet I/O Generator 1 Generator 2 Generator 3 14 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
15 Uninterruptable Power Supply (UPS) Battery UPS Flywheel UPS 15 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
16 Multi-Generator Solutions When to Use Multiple Generators Redundancy Significant Load Variation Synchronization Frequency Voltage Phase Load Control Acceptance/Shedding Order Unit Starting Stopping Order Unit Synchronization Order 16 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
17 Completely Integrated Communications System Remote Monitoring Software ATS UPS Switchgear Touchscreen Switchgear Touchscreen Processor ModBus Redundant Ethernet Annunciator Genset Temperature Monitoring ModBus Single or Redundant Ethernet I/O EMCP 3.S Generator Paralleling Control EMCP 3.S Utility / Tie Breaker Control ADEM IV Engine Controller Discrete I/O Module Voltage Regulator EMCP 3 Generator Set Controller 17 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
18 Appropriate Maintenance of Equipment Guarantee Reliable Power/ Quality is always there Generator is the only line of defense when your facility loses power A Scheduled Maintenance Program will ensure reliability Checking/ Changing Filters Fuel/ Air/ Oil Scheduled Fluid Change Load Capability Exercise 30% Nameplate Rating monthly ATS Maintenance Clean and test functionality of components 18 Copyright 2009 Electric Power Research Institute, Inc. All rights reserved. PQIG 2009
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DIESEL GENERATOR SET PRIME 1600 ekw 2000 kva 50 Hz 1500 rpm 400 Volts Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability,
P R I M E e k W k V A 50 Hz 1500 rpm 400 Volts DIESEL GENERATOR SET FEATURES
DIESEL GENERATOR SET Image shown may not reflect actual package. P R I M E 4 0 0 e k W 5 0 0 k V A Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched
TOSHIBA G , 750kVA
SOCIAL INFRASTRUCTURE SYSTEM GROUP POWER ELECTRONICS DIVISION UPS 13131 WEST LITTLE YORK ROAD HOUSTON, TX 77041 PHONE: (713) 466-0277 (855) 803-7087 FACSIMILE: (713) 896-5212 TOSHIBA G2020 500, 750kVA