Documents index. TRICON Control Systems Inc rd. Ave., Unit F, Glendale, NY Phone: (718) Fax: (718)

Transcription

1 Documents index TRICON Control Systems Inc -00 rd. ve., Unit F, Glendale, NY Phone: () -9 Fax: () -9 Job data sheets Job configuration sheets Instructions IO sheet CTOP IO sheet IO Sheet IO sheet Tape magnets installation Parameters list CE driver setup Drive adjustment Hand held unit Prints Symbols Page I/O Board Page IO field terminal boards Page Construction insp circuit Page Layout Page Power section Page Power supplies Page Signal Voltage Selection Page PW/Network Connections Page 9 Safety line Page 0 Safety line Page Relays section, sheet Page Relays section, sheet Page Brake circuit Page Drive interface Page Regulator interface Page Limit Board Page Car station wiring Page Car station wiring, calls - Page 9 Car station wiring, calls 9- Page 0 Position selector Page Door operator Page larm circuit Page CE Driver Page Dispatcher power supply Page Hall calls to Page Hall calls 9 to Page Hall calls to Page Car wiring, top of car Page 9 Car wiring, car station Page 0 Door operator wiring Page Hall wiring, machine room Page Hall wiring, hoistway Page Dispatcher wiring, calls - Page Dispatcher wiring, calls -0 Page Dispatcher interconnect Page Woodrow Wilson Houses OT 9- Index Page of pages Friday, February, 00

2 Job data General information Company: Contact: Job name: Job address: Car name: P.O. Number Car type: Delivery date: Date prepared: Tape length: Car speed: Car max. load: Comments: TRICON Control Systems Inc -00 rd. ve., Unit F, Glendale, NY Phone: () -9 Fax: () -9 Sean Woodrow Wilson Houses Woodrow Wilson Houses Car EV CFP0 Group car w/dispatcher Finals February, 00 0 Feet 0 fpm 00 pounds Building riser Floor markings: L,,,,,,,, 9, 0,,,,,,,,, 9, 0 Front openings: L,,,,,,,, 9, 0,,,,,,,,, 9, 0 Rear openings: None Up hall calls: None Down hall calls: None Rear up hall calls: None Rear down hall calls: None Group up hall calls: L Group down hall calls:,,,,,,, 9, 0,,,,,,,,, 9, 0 Group rear up hall calls: None Group rear down hall calls: None Options Hand held unit(s): Cabinet model VVMG, xx Cabinet door opens to: Left Legs: Yes Car top box: No Pre-wired car station: No Woodrow Wilson Houses OT 9- Job data Page of pages Friday, February, 00

3 Signals Car station Car call pushbuttons: Car station pos. indicator: Fire light: Fire buzzer: Passing chime: Emergency battery: Other car signals Car lanterns: Car transom pos. indicator: Voice annunciator: Hall signals Hall call pushbuttons: Lobby pos. indicator: Pos. ind. In other floors: Switch, ack. lights, 0 VDC CE Microcom 0 VDC 0 VDC Use fire buzzer GL (built-in light bulbs) Lamps, gong, 0 VDC CE Microcom None Switch, ack. lights, 0 VDC CE Microcom None Doors Front door Door type: Door operator: Retiring cam: Rear door Door type: Door operator: Retiring cam: Other Safety edge interface: Master door GL MOD-PM (perm. Magnet) None None None None None Drive Main line voltage and type: 0V Three phase, 0Hz Drive type: Magnetek HPV 900 Drive model: [900] HPV OE Coupling model: None Hoist motor Nominal current:. amps Nominal voltage: 0 volts RPM 00 rpm Brake Brake control type: Garvac electronic Brake lift voltage: 0 volts Brake hold voltage: 0 volts Brake coil resistance: 0 ohms Services Fire service Fire code: Recall floor: Smoke detectors: Other services Parking floor: NY City L No L Woodrow Wilson Houses OT 9- Job data Page of pages Friday, February, 00

4 TRICON Control Systems Inc -00 rd. ve., Unit F, Glendale, NY Phone: () -9 Fax: () -9 Job configuration Inputs and outputs Car calls wiring Floor *Name Button ck. Light Car call at L -BO- -BO- Car call at -BO- -BO- Car call at -BO- -BO- Car call at -BO- -BO-0 Car call at -BO- -BO-0 Car call at -BO- -BO- Car call at -BO- -BO- Car call at -BO- -BO- 9 Car call at 9 -CO- -CO- 0 Car call at 0 -CO- -CO- Car call at -CO- -CO- Car call at -CO- -CO-0 Car call at -CO- -CO-0 Car call at -CO- -CO- Car call at -CO- -CO- Car call at -CO- -CO- Car call at Car call at 9 Car call at 9 0 Car call at 0 'Floor' refers to the floor number as shown in the setup tool. In a group, some cars may not have any calls at some floors. Group hall calls wiring Floor Name Terminal Up call at L -BO- Down call at -BO- Down call at -BO- Down call at -BO- Down call at -BO- Down call at -BO- Down call at -BO- Down call at -BO- 9 Down call at 9 -CO- 0 Down call at 0 -CO- Down call at -CO- Down call at -CO- Down call at -CO- Down call at -CO- Down call at -CO- Down call at -CO- Down call at -O- Down call at -O- 9 Down call at 9 -O- 0 Down call at 0 -O- Woodrow Wilson Houses OT 9- Job configuration Page of pages Friday, February, 00

5 Hall PI's wiring Car parameters Par# Name Value Buzzer as pass. chime Set to 'Yes' 9 Full field time Set to zero 9 MG start time Set to zero 9 MG ON time Set to zero 99 MG Insp. ON time Set to zero 0 Fire recall floor Set to 09 Fire alt. recall floor Set to Const. press. close Set to 'No' Car is part of a group Set to 'Yes' Floor table Floor Name OP HU HD ROP RHU RHD IF L Y Y Y Y Y Y Y Y 9 9 Y 0 0 Y Y Y Y Y Y Y Y Y 9 9 Y 0 0 Y Indicators setup Floor Name Hall Car top Car station Woodrow Wilson Houses OT 9- Job configuration Page of pages Friday, February, 00

6 PI board setup Floor Pos UL DL RUL RDL Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Brake setup Electronic brake control unit Brake pick voltage 0 Brake hold voltage 0 Woodrow Wilson Houses OT 9- Job configuration Page of pages Friday, February, 00

7 Tricon Controls. The board. Inputs Connector Name Label - Controller inspection switch COINS - Controller inspection up button CIUB - Controller inspection down button CIDB - Doors disable switch DD - Relay sequence RSEQ - Drive fault DRF - Overloads OVL - Primary locks (swing door) PRL B- Safety Line SF B- Gate GTE B- Locks LOCKS B- Gate & Locks GL B- Up normal terminal UNT B- Up slowdown limit USL B- Down normal terminal DNT B- Down slowdown limit DSL C- Brake drop switch (Note ) BDS C- Up high speed limit HUSL C- C- C- C- Down high speed limit HDSL C- Car call buttons fuse (Note ) CBF C- Car call indicators fuse (Note ) CF Outputs Connector Name Label -, - Run up UP -, - Run down DN -, - Brake BK -, - High speed HS -, - Medium speed MS -, - Door bypass DBYP -, - ccess top lock bypass TLB -, - ccess bottom lock bypass BLB B-, B- Door open DO B-, B- Rear door open RDO B-, B- Door close DC B-, B- Rear door close RDC B-, B- Door nudging NUDG B-, B- Rear door nudging RNUG B-, B- Door cam CM B-, B- Drive reset DRES C-, C- Pump or MG start STRT C-, C- Pump or MG run RUN C-, C- Brake lift BL C-, C- Brake relevel BRL C-, C- Full field FF C-, C- Drive pattern enable PE C-, C- pproach speed S C-, C- Leveling speed LS Note - Requires version.xx CPU software, used for remote mo nitoring faults //0 : PM

8 Tricon Controls. The CTOP board. Inputs Terminals Connectors Name Label F- - Governor GOV F- - Top final TF F- - Bottom final BF F- - Oil buffer OB F- - Compensation sheave switch CSH F- - Pit stop switch PS F- - Plank switch PLS F- - Escape hatch EH BO- B- Top of car stop switch TSSW BO- B- Car Stop Switch SS BO- B- Door overload DOV BO- B- Field loss FLOS BO- B- C overload COL BO- B- DC Overload DCOL BO- B- Open limit DOL BO- B- Close limit DCL CO- C- Top of car inspection switch TINS CO- C- Top of car inspection up switch TIUB CO- C- Top of car inspection down switch TIDB CO- C- Leveling up LU CO- C- Leveling down switch LD CO- C- Door zone IDZ CO- C- Step up US CO- C- Step down DS Outputs Terminals Connectors Name Label F-, F- - to - Not used F-, F- - to - Not used F-, F- - to - Not used F-9, F-0 - to - Not used F-9, F-0 - to - Not used F-, F- - to - Not used F-, F- - to - Not used F-, F- - to - Not used BO- B- to B- Position indicator PO BO- B- to B- Position indicator PO BO- B- to B- Position indicator PO BO-0 B- to B- Position indicator PO BO-0 B- to B- Position indicator PO BO- B- to B- Position indicator PO BO- B- to B- Position indicator PO BO- B- to B- Position indicator PO CO- C- to C- Position indicator 9 PO9 CO- C- to C- Position indicator 0 PO0 CO- C- to C- Position indicator PO CO-0 C- to C- Position indicator PO CO-0 C- to C- Position indicator PO CO- C- to C- Position indicator PO CO- C- to C- Position indicator PO CO- C- to C- Position indicator PO //0 : PM

9 Tricon Controls. The board. Inputs Terminals Connectors Name Label F- - Independent switch IND F- - Fire car switch FCR F- - Fire hold switch FHLD F- - Door open button DOB F- - Door close button DCB F- - Calls reset button RES F- - Safety edge SF F- - Electric Eye EE BO- B- Car call button CC BO- B- Car call button CC BO- B- Car call button CC BO- B- Car call button CC BO- B- Car call button CC BO- B- Car call button CC BO- B- Car call button CC BO- B- Car call button CC CO- C- Car call button 9 CC9 CO- C- Car call button 0 CC0 CO- C- Car call button CC CO- C- Car call button CC CO- C- Car call button CC CO- C- Car call button CC CO- C- Car call button CC CO- C- Car call button CC Outputs Terminals Connectors Name Label F-, F- - to - Up direction arrow UD F-, F- - to - Car lantern up CLU F-, F- - to - Down direction arrow DD F-9, F-0 - to - Car lantern down CLD F-9, F-0 - to - Stop switch bypass SBYP F-, F- - to - Buzzer (fire, attendant, handicap, etc) BUZ F-, F- - to - Fire light FLT F-, F- - to - BO- B- to B- Car call ack. light CC BO- B- to B- Car call ack. light CC BO- B- to B- Car call ack. light CC BO-0 B- to B- Car call ack. light CC BO-0 B- to B- Car call ack. light CC BO- B- to B- Car call ack. light CC BO- B- to B- Car call ack. light CC BO- B- to B- Car call ack. light CC CO- C- to C- Car call ack. light 9 CC CO- C- to C- Car call ack. light 0 CC CO- C- to C- Car call ack. light CC CO-0 C- to C- Car call ack. light CC CO-0 C- to C- Car call ack. light CC CO- C- to C- Car call ack. light CC CO- C- to C- Car call ack. light CC CO- C- to C- Car call ack. light CC //0 : PM

10 . Dispatcher hall calls to and fire inputs () Inputs Terminals Connectors Name Label O- - Fire recall switch FIRE O- - Fire smoke detectors bypass switch FBYP O- - Smoke detectors SMOK O- - Lobby smoke detector(s) LSMK O- - Lobby MG stop switch LMG O- - Lobby button fuse (Note ) HLF O- - Hall call button fuse (Note ) HBF O- - Hall call acknowledge fuse (Note ) HF BO- B- Hall call button H BO- B- Hall call button H BO- B- Hall call button H BO- B- Hall call button H BO- B- Hall call button H BO- B- Hall call button H BO- B- Hall call button H BO- B- Hall call button H CO- C- Hall call button 9 H9 CO- C- Hall call button 0 H0 CO- C- Hall call button H CO- C- Hall call button H CO- C- Hall call button H CO- C- Hall call button H CO- C- Hall call button H CO- C- Hall call button H Hall board outputs Terminals Connectors Name Label O- -, - O- -, - O- -, - O-0 -, - O-0 -, - O- -, - O- -, - O- -, - BO- B-, B- Hall call acknowledge light H BO- B-, B- Hall call acknowledge light H BO- B-, B- Hall call acknowledge light H BO- B-, B- Hall call acknowledge light H BO- B-, B- Hall call acknowledge light H BO- B-, B- Hall call acknowledge light H BO- B-, B- Hall call acknowledge light H BO- B-, B- Hall call acknowledge light H CO- C-, C- Hall call acknowledge light 9 H9 CO- C-, C- Hall call acknowledge light 0 H0 CO- C-, C- Hall call acknowledge light H CO- C-, C- Hall call acknowledge light H CO- C-, C- Hall call acknowledge light H CO- C-, C- Hall call acknowledge light H CO- C-, C- Hall call acknowledge light H CO- C-, C- Hall call acknowledge light H Note - Requires version.xx CPU software, used for remote monitoring faults

11 Down slowdown magnets One floor slowdown distance minus inches High speed slowdown distance minus inches This instructions apply to jobs requiring high speed operation and having only one door operator.. One floor slowdown distance calculation: This distance will be determined by the height of the shortest floor in the building, it should be the the shortest floor distance divided by... High speed slowdown distance. This distance will be equal to the top speed of the car divided 0 (in feet). ll magnets are NOTH POLE type. This values are recommended starting values and may have to be adjusted depending on the job conditions. sluggish or under-powered machine may require longer slowdown distances. Floor level High speed slowdown distance minus inches One floor slowdown distance minus inches Leveling magnet Up slowdown magnets Tape viewed from the side which faces the sensor head. Job name: Car name: Woodrow Wilson Houses Car TRICON Systems Elon 000 Filename: C:\My Documents\O.Thompson\NYCH\Woodrow Wilson Houses Car Finals\Doc_Tape.vsd Drawn: Drawn: --9 rja Tape magnets installation High speed no rear door

12 Car Parameters list (V) Num Description Default Units Set nudging to: Off, Close, stop, reopen 0 Enum Door nudging time 0 sec Front door reopen time 0 /0 sec Front door short door time 0 /0 sec Maximum time doors will remain open due to a car call only. 00 /0 sec Front door hall call minimum time 0 /0 sec Maximum time the doors will stay fully opened due to a hall or a combination hall 00 /0 sec and car call. Front door retry count Ea. 9 Door retry time 0 sec 0 Enable door preopening in the outer door zone when slowing 0 Yes/No The front door will start to open when the car reaches the inner door zone 0 Yes/No This door is a swing type door 0 Yes/No Door is of the manual type, such as scissor gates. 0 Yes/No Door flag 0 Yes/No Door parameter 0 Ea. Door parameter 0 Ea. Front door operator open protective time. 0 /0 sec Front door operator close protective time 0 /0 sec 9 Front door lock timeout time 0 /0 sec 0 Door operator flag 0 Yes/No Front door operator open output is always ON 0 Yes/No The close output will always drop out when the close limit is open. 0 Yes/No The door operator does not have a close limit 0 Yes/No Test gate and locks while closing door 0 Yes/No Door operator flag 0 Yes/No Cam drop time 0 /0 sec Hold the close and/or the open relay after the limits have open. 0 /0 sec Rear door reopen time /0 sec 9 Rear door short door time 0 /0 sec 0 Maximum time doors will remain open due to a car call only. 00 /0 sec Rear door hall call minimum time 0 /0 sec Rear door hall call maximum time 00 /0 sec Door retry count Ea. Rear door retry time 0 sec Enable door preopening in the outer door zone when slowing 0 Yes/No The rear door will start to open when the car reaches the inner door zone 0 Yes/No Rear door is of the swing type, manual hall door. 0 Yes/No Rear door is manual 0 Yes/No 9 Rear door flag 0 Yes/No 0 Rear door nudging mode 0 Ea. Rear door nudging time 0 Ea. Rear door open T.O. time 0 /0 sec Rear door close T.O. time 0 /0 sec Rear door lock T.O. time 0 /0 sec Rear door operator flag 0 Yes/No Rear door operator open out on 0 Yes/No The rear door close output will always drop out when the close limit is open 0 Yes/No The rear door operator does not have a close limit 0 Yes/No 9 Test gate and locks while closing door 0 Yes/No 0 Rear door operator flag 0 Yes/No Monday, March 0, 00 Page of

13 Num Description Default Units Rear door operator cam drop time 0 /0 sec Hold the close and/or the open relay after the limits have open. 0 /0 sec The car has car lanterns Yes/No The hall pos. ind. outputs dir. arrows. 0 Yes/No Flash PI when on nudging 0 Yes/No Pulse buzzer when on nudging 0 Yes/No Flash and pulse rate on nudging 0 /0 sec The PI will be turned OFF when this time expires after the car stopped with no 0 sec calls 9 Time the lantern output will stay ON and OFF. 0 /0 sec 0 Passing chime ON time. /0 sec The buzzer is used as passing chime. 0 Yes/No The passing chime will always operate in automatic service. Yes/No Run timeout time 0 sec Minimum time to wait before re-starting. 0 /0 sec Maximum time allowed during slowdown. 0 sec Time it takes to fully stop from maximum speed 0 /0 sec If the car does not achieve stable leveled condition in this time, abort releveling sec altogether. Releveling timeout sec 9 car level for this time is considered level 0 /0 sec 0 When set, the motor field goes into weakening after the field weaken timer has Yes/No elapsed. If the car stops between floors, it will re-start in approach speed Yes/No Drive flag 0 Yes/No Drive max. consecutive faults Ea. Conecutive faults interval. 0 sec How many times the drive will try to reset before giving up. Ea. Time between brake dropped and run relays drop 0 /0 sec Time to hold the drive running after the brake is dropped 0 /0 sec Delay to start relevel. 0 /0 sec 9 Drive reset line ON time. /0 sec 0 Drive reset OFF time 0 /0 sec Time to delay the brake lift 0 /0 sec Defines for how long the brake lift voltage will be applied. /0 sec How long the brake will hold after the car reached the full leveled position 0 /0 sec Brake lift delay in inspection 0 /0 sec Brake drop delay in inspection 0 /0 sec Brake lift delay when releveling 0 /0 sec Brake drop delay during releveling 0 /0 sec The brake has a contact that open when the brake is lifted. 0 Yes/No 9 The brake has a separate relevel setting 0 Yes/No 90 Brake flag 0 Yes/No 9 Brake parameter 0 Ea. 9 Speed at which the field weakens. 000 fpm 9 Time to apply full field before dropping to run field strength /0 sec 9 Time the field is held high after the car stops /0 sec 9 Time it takes to establish full field 0 /0 sec 9 Maximum time to drop all contactors 0 /0 sec 9 MG start time /0 sec 9 MG shut down time. min 99 MG shut down time. min 00 Hydraulic pump hold time 0 /0 sec 0 the MG set as soon as a direction is established. 0 Yes/No Monday, March 0, 00 Page of

14 Num Description Default Units 0 Pattern start delay 0 /0 sec 0 Pattern relevel start delay 0 /0 sec 0 Set leveling speed with LU or LD Yes/No 0 Set leveling speed when reaching outer door zone. 0 Yes/No 0 Pattern start delay on inspection 0 /0 sec 0 No vanes at top and bottom floors 0 Yes/No 0 Fire recall floor Floor 09 lternate fire recall floor Floor 0 Smoke detector latches are reset by the lobby fire recall switch. 0 Yes/No Constant pressure on open button to open doors during Fire operation Yes/No Close the doors only by holding the door close button 0 Yes/No Do not auto recall while in attendant or independent 0 Yes/No Fire recall wait time 0 /0 sec Close doors with nudging speed during fire recall. 0 Yes/No The fire light blinks 0 Yes/No The fire buzzer output 0 Yes/No Fire buzzer pulse rate 0 /0 sec 9 Fire parameter 0 Ea. 0 Fire parameter 0 Ea. Open rear door on the recall floor 0 Yes/No Open the rear door instead ogf the front door on fire Phase I recall 0 Yes/No The electric eye will reopen doors on independent. 0 Yes/No llow the doors to close when no calls registered. 0 Yes/No Canadian code operations 0 Yes/No Rope gripper 0 Enum When in car inspection, open doors if leveled at a floor 0 Yes/No If set, use only two access limit switches 0 Yes/No 9 The car does not have a top of car inspection switch 0 Yes/No 0 The car does not have an in-car inspection switch Yes/No The car station does not have a switch to turn on the access operation Yes/No When in inspection, set bith PPR and LEV speeds. 0 Yes/No Inspection flag 0 Yes/No Inspection flag 0 Yes/No Hold the car's direction when stopping and opening doors 0 Yes/No When this flag is set, doors will not reopen due to calls at the floor. 0 Yes/No The car has a local hall call riser 0 Yes/No This car is part of a group 0 Yes/No 9 Out of service time. 90 sec 0 Time to wait before starting to move while stopped between floors sec Parking floor 0 Floor Time to wait before moving a car to a zone floor 0 sec Leave the front door open when no demand 0 Yes/No Leave front door open 0 Yes/No If no calls away and hall call in the opposite direction, reverse direction without 0 Yes/No closing doors. Car drops car calls behind when reverses direction 0 Yes/No nti-nuisance count 0 Ea. Time the slowdown will be delayed after the slowdown magnet was reached. 0 /00 sec 9 Time the low speed slowdown will be delayed after the slowdown magnet was reached. 0 /00 sec Monday, March 0, 00 Page of

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16 The driver can be programmed from the hand held unit to display any of the characters in the list below. Select the character(s) to display at a floor and enter the right column value into the indicator setup entry for that floor. For simplex controllers, use the hall position indicator, for group cars use the car top position indicator. Character to display 'blank' to B B B B L PH M P P C MZ X EX XX LL L L G GR R SB GF P R G G G Value to enter 0 to Job name: Woodrow Wilson Houses Car name: Car Filename: C:\My Documents\O.Thompson\NYCH\Woodrow Wilson Houses Car Finals\Doc_Manual.vsd TRICON Systems Elon 000 Created: rjabal, 0//9 Ce display driver instructions Modified: rjabal, //0 Page of

17 Magnetek HPV 900 C Vector Drive / Elon 000 Quick Up Reference Guide The Magnetek HPV 900 drive is an C Vector drive. In order to obtain optimal ride quality and performance, the drive must be tuned to the motor to which it is connected. The tuning process is not a very complicated one, but it does require that you are familiar with the drive and C motors. If you have never worked on this drive, or another C Vector drive, please contact O. Thompson Co. for assistance. The following is a quick start up and adjustment procedure for the Magnetek HPV 900 drive. It is written to be a supplement to the Magnetek HPV 900 Vector Elevator Drive Technical Manual. Refer to the Magnetek HPV 900 Vector Elevator Drive Technical Manual for a detailed explanation of the drive features. The HPV 900 drive is a fully digital drive with configurable inputs, outputs and modes of operation. This supplement will describe the interface and configuration between an Elon 000 and a HPV 900. Unfortunately, due to the complexity of any drive system, it is not possible to cover all potential problems or possibilities. If you encounter any difficulties, please contact O. Thompson Technical Support at () -. Before the controller and drive were shipped, the entire system was tested and run at O. Thompson s factory. The drive ran a motor, and conformed to O. Thompson s specifications before it was shipped. ll drive parameters were then preset based on the information provided in the controller order form. The drive should run on inspection operation with very little effort. If not, verify that the information given to O. Thompson on the motor is correct. If not, contact O. Thompson Technical Support for assistance. SYSTEM OVERVIEW The Elon 000 uses a multi-step reference to the HPV 900 drive. The controller turns on various speeds and the drive ramps the motor up or down to the desired speed. djustments to the jerk rates, acceleration rate, and deceleration rate are done through modifying the appropriate drive parameter. The s curve adjustments are described below. PRMETERS The following parameters are the HPV900 key parameters and parameters that have been changed from the drive default settings. Refer to the HPV 900 manual for the full parameter description. CONFIGURE CO USER SWITCHES C

18 SPD COMMND SRC---- multi-step CONT CONFIRM SRC---- External Tb CONFIGURE CO LOGIC INPUTS C LOG IN TB Drive Enable (Default) LOG IN TB Run (Default) LOG IN TB Fault Reset (Default) LOG IN TB STEP REF B0 LOG IN TB STEP REF B LOG IN TB STEP REF B LOG IN TB STEP REF B LOG IN TB UP / DWN LOG IN 9 TB Contact Confirm CONFIGURE CO LOGIC OUTPUTS C LOG OUT TB RUN COMMNDED LOG OUT TB SPEED REG RLS LOG OUT TB NO FUNCTION LOG OUT TB NO FUNCTION RELY COIL ---- REDY TO RUN RELY COIL ---- SPEED REG RLS DJUST O DRIVE CONTRCT CR SPD ---- Car speed in feet per minute

19 CONTRCT MOTOR SPD ---- Motor speed in revolutions per minute required to make the car run at contract speed. This is not the RPM data from the nameplate. It programs the speed at which the drive will run the motor when the car is at high speed. RESPONSE (Default) Min.0, Max 0.0 (speed loop gain) INERTI (Default) Min 0., Max 0.0 (acceleration time) CONTCT FLT TIME ENCODER PULSES---- This parameter tells the drive how many PPR (Pulses Per Revolution). 0(Default) refer to the nameplate on the encoder for the correct PPR value. SPD DEV HI LEVEL SPD COMMND BIS (Default) SPD COMMND MULT (Default) DJUST O S CURVES CCEL RTE DECEL RTE JERK RTE LEV JERK RTE CCEL RTE DECEL RTE JERK RTE LEV JERK RTE CCEL RTE DECEL RTE JERK RTE

20 LEV JERK RTE CCEL RTE DECEL RTE JERK RTE LEV JERK RTE DJUST O MULTISTEP REF Speed Command FPM Speed Command FPM Speed Command FPM Speed Command FPM Speed Command Contract speed DJUST O POWER CONVERT PWM FREQUENCY khz INPUT L-L VOLTS ---- set to the drive input voltage DJUST O MOTOR RTED MTR PWR ---- set to motor HP or KW RTED MTR VOLTS ---- set to motor name plate volts RTED EXCIT FREQ ---- set to motor name plate frequency RTED MOTOR CURR ---- set to motor name plate current MOTOR POLES---- This parameter tells the drive how many poles the motor has. To obtain this value, determine the motor speed at rated excitation frequency without any slip.

21 The formula is: 0*Rated Frequency No Slip Motor RPM If you cannot determine the motor speed with zero slip, take the motor nameplate RPM and use it in the formula. Round the number to the nearest even whole number to determine motor poles. Note: This value must be an even number or a setup fault will occur. Standard motor poles, must be a even number, 900RPM = poles, 00 RPM = poles, 00 RPM = poles RTED MTR SPEED ---- This parameter tells the drive what speed the motor should be turning when excited at its rated frequency and producing rated power. This should be the full load motor speed on the motor nameplate. This must be less than the synchronous motor speed. Note: This Value must be less than 900 RPM on pole motors, 00 on pole motors, 00 RPM on pole motors or a drive setup fault will occur. % NO LOD CURR ---- set the motor no load current percentage, see the calculation below: % NO LOD CURR = no load current (from motor manufacture) Rated motor name plate current INSPECTION STRT UP Before applying power to the controller, confirm that the incoming three-phase C voltage at the main line matches the value on the power section of the wiring diagrams. Confirm that the three leads from the controller to the motor are connected. If there are more than three leads coming out of the motor, make sure that the motor is wired in a delta configuration with correct field rotation, or follow the motor manufacturer s recommendation. Confirm that the encoder is connected correctly. Refer to the Magnetek drive interface page of the wiring diagrams for proper hook up. Locate the Test sheets, which were shipped with the controller. These sheets have the drive parameters that were calculated for your installation. pply power to the controller. Before attempting to run the drive, confirm the parameters are set correctly. Verify that the parameters in the drive match those on the test sheets. For information on using the programming unit please refer to page of the HPV 900 manual.

22 Make sure the controller is on inspection operation. Verify that the hoistway is clear, and the car is ready to be moved. Using the up/dn toggle on the relay board, attempt to run the car. If the motor moves in the opposite direction, stop the car and, Reverse any two of the hoist motor wires. If the encoder feedback is reversed the car will run at a very low speed with high current. Running the car in the down direction monitor the speed reference and the speed feedback. The two signals should be negative if the encoder is the proper direction. To reverse the encoder direction, reverse and - signals from the encoder to the drive. Note: nytime you have the above condition of high current that is not resolved by reversing the encoder, suspect the encoder may have been damaged. Try replacing the encoder. lso ensure the encoder wiring is routed separately from the motor power wires. Run the car again and confirm that the car runs correctly in both directions. Using the programmer, access the Display D menu. Monitor parameter Speed Reference. Run the car in the down direction. The speed reference should be negative. Monitor parameter Speed Feedback. Run the car in the down direction. The speed feedback should be negative. If not, reverse the and - signals from the encoder to the drive. Using the drive parameter unit, access the Display D menu and go to the Elevator Data sub-menu. Scroll to the function Car Speed and press the enter key. Hold a hand tach against the governor rope and run the car in either direction while monitoring the displayed speed and the tach. If the displayed speed is slower than the observed speed on the hand tach, access the DJUST menu and go to the DRIVE sub-menu. Scroll to the parameter Contract Motor RPM and reduce the present value. If the displayed speed is faster than the observed speed on the hand tach, access the DJUST menu and go to the DRIVE sub-menu. Scroll to the parameter Contract Motor RPM and increase the present value. Modify the speed until the displayed speed and the speed observed on the tach match. If vibration is observed in the motor, decrease the value of the Response parameter in User Switches menu until the vibration is gone. The car can now be run on inspection operation. DRIVE FULTS If a fault occurs in the drive, the fault LED on the front panel of the drive will illuminate. The controller will reset the drive if the number of drive faults in a

23 given period of time has not been exceeded. To access the drive faults, using the parameter unit, go to the FULTS FO menu. This menu has two sub-menus, ctive Faults F and ctive Faults History F. Use the arrow keys to access the desired menu. If the drive is faulted, the active faults will display the present fault. Fault history will display faults, which have occurred. For a complete list of the drive faults, refer to the MagneTek HPV 900 manual. Note: High-speed stops will usually cause the drive to fault. High Speed djusting HPV 900 daptive Tune If the motor to which the drive is connected is an old motor and no data is available for it, an adaptive tune must be performed. The adaptive tune requires that the car is run at contract speed and is capable of lifting full load.. Select the Default Motor option for the Motor ID parameter. This will load default values into the motor data parameters to prepare the drive for the adaptive tune.. Enter the following motor data into the drive: a. Motor HP or kw from nameplate into RTED MTR POWER. b. Motor C voltage from nameplate into RTED MTR VOLTS. c. Motor C frequency (usually 0 cycles) into RTED EXCIT FREQ. d. Motor nameplate full load amps into RTED MTR CURR. e. The number of motor poles into MOTOR POLES. f. Motor RPM with full load at the correct frequency into RTED MTR SPEED.. Place a balanced load into the car. Reduce the car speed to 0% of contract speed. This can be done at the drive by changing the value of the parameter Speed Command to 0% of contract speed. The high-speed output will be either an MSR or HSR relay contact closure to the drive. This can be seen on the HPV 900 Multi-Step Reference page of the controller wiring diagrams. This multi floor run speed output will depend on the parameters programmed into the controller. Normally cars with high speed equal to or less than 00 FPM will have the parameter Drive: High Speed set to No and run with the MSR relay energized at high speed. Cars with speeds greater than 00 FPM will have the parameter Drive: High Speed set to Yes and run with the HSR relay energized at high speed. djust the corresponding speeds to the desired settings using the drive programmer. To change the speeds, access the DJUST 0 menu

24 and go the MULTISTEP REF sub-menu. Refer to the table below for the preliminary settings. Speed Command Speed Command Speed Command Speed Command 00 Speed Command Contract Speed. Run the car from top to bottom and back. While the car is running, monitor the motor torque (found under Display Menu Power Data D). The torque should be between + %. If not, verify that the car is balanced correctly. Note: If the car does not have compensation, the motor torque will vary depending on where in the hoistway the car is. Verify that the motor torque is between + % as the car passes through the center of the hoistway.. Verify that the flux reference (found under Display Menu Power Data D) is 00%. If not, reduce the car speed until it is.. With the car running from top to bottom and back, observe EST NO LOD CURR (found under Display Menu Power Data D). Enter this estimated value into the parameter % NO LOD CURR.. Repeat steps and until the value of the EST NO LOD CURR and the % NO LOD CURR are equal.. Verify that the motor torque is still + % and flux reference is still 00%. If not, adjust accordingly and adjust the %NO LOD CURR as needed.. Increase the car speed to 00% of contract speed. With balanced load still in the car, run the car from top to bottom and back. 9. While the car is running, observe EST NO LOD CURR (found under Display Menu Power Data D). Compare this value to the value found under %NO LOD CURR (found under djust Menu Motor M).

25 0. If the EST NO LOD CURR value is % larger than the %NO LOD CURR then increase FLUX ST SLOPE by 0%. If the EST NO LOD CURR and %NO LOD CURR values are within %, continue to step.. Repeat steps 9 and 0 until EST NO LOD CURR and %NO LOD CURR are within %.. Place full load in the car. Run the car at contract speed from top to bottom and back.. Observe EST RTED RPM (found under Display Menu Power Data D).. Enter this value into RTED MTR SPEED (found under djust Menu Motor M).. Remove the full load from the car and place a balanced load in it. Run the car from bottom to top and back.. Observe EST INERTI (found under Display Menu Elevator Data D). Write down the value for up and down.. verage the up and down values of EST INERTI. Enter this value into INERTI (found under djust Menu Drive ).. Remove weights from the car. Ride the car up and down, adding 00 pounds of weight at a time. Observe one floor, two floor and multi floor runs to be sure that the car rides well under all load conditions. Speed Profile djustments The Elon 000 control utilizes the HPV 900 s internal speed profile. The speed profile has been preliminarily set at the factory. Only minor adjustment will be required. The deceleration rate and jerk rates has been set to a value that will stop the car fairly quickly. These setting will help with your first high speed runs. The Elon 000 control uses the following speeds. Speed Function Typical Setting Speed Command Leveling speed FPM Speed Command pproach speed FPM Speed Command Inspection FPM Speed Command One floor run speed 00 FPM Speed Command Contract speed Rated Speed cceleration / Deceleration Rates

26 The drive has multiple acceleration and deceleration rates available. The Elon 000 uses the first set of rates, ccel Rate 0 and Decel Rate 0. The rates are adjusted obtain the desired acceleration to speed and deceleration into the floor. Larger numbers are more aggressive rates and will start or stop the car faster. Generally these values should be kept as low as possible. Jerk Rates The drive has two different jerk rates to adjust. The first rate, Jerk Rate 0 controls the initial jerk at the start of acceleration, the jerk at the transition from acceleration to speed, and the transition from speed to deceleration. The second rate, Lev Jerk Rate 0 controls the transition from deceleration to leveling. Larger numbers are more aggressive rates. Generally these values should be kept as low as possible. Final Speed Profile djustments The factory default settings of the speed profile will help with your first highspeed runs, preventing the car from overshooting floors. djust the acceleration, deceleration and jerk rates for a comfortable high speed run. fter the multi floor run has been adjusted, you can adjust the one floor runs. Raise or lower the one floor run speed to have same finial leveling distance as the multi floor run. dual trace storage oscilloscope can be used to shape the Speed Profile to the desired setting. Ensure the scope has a floating ground (ground pin on the scope power cord must not be connected to earth ground). You can monitor the speed reference and car speed at the drives analog outputs, TB- and TB-. The common signal is TB-.

27 Hand held unit The hand held unit tool is used to setup and trouble-shoot the controller, it allows the user to change parameters and access status and error information.. How to use the hand held unit. The Hand held unit (HHU) contains many functions arranged as a tree of menus (see menu structure diagram, Figure 9, on page ). The name menu tree refers to the similarity between the arranging of the menus and the branches of a tree, (although the menu tree will be upside-down), every menu (branch) divides into more menus (branches), until it ends into function screens (leaves). When first powered up, the current menu is set to the Main menu. Using the and keys, you can change between the sub-menus of the main menu. Once the desired sub-menu is displayed, pressing the or the # keys will make that menu the current menu. Every sub-menu can be either another menu or a function screen. If it is a sub-menu, it will be made the current menu, it will be moved to the top line of the display and one of the sub-menus of this new current menu will be displayed in the second line of the display. This process will repeat as long as a sub-menu with it s own sub-menus is selected. Once a sub-menu is selected that corresponds to a function screen, the screen itself is displayed. Different screens work in different ways and they are explained below. To leave a function screen and return to the menus, press the * key. The star key can be thought of as an ESCPE key ( get out of here key), the pound key ( # ), is the ENTER or DO IT key.. Car diagnostics screens.. States (Car diagnostics States) Description This screen shows the current state of the various software components. The car controller software is divided into individual pieces called state machines. Every state machine is responsible for a particular task. There are state machines for the front door operator, the rear door operator, the motor field control, etc. ll state machines communicate with each other and cooperate to provide all elevator services. The current operating mode of the controller can be deduced by observing the current state of the machines, for example, if the controller is in inspection, the service SM (state machine) will show Inspection and the inspection SM will show in which of the inspection modes ea. In car inspection. Operation To view all state machines use the key to move up and the key to move down. The and the 9 keys will move up and down four states at a time... Errors (Car diagnostics Errors).. Inputs and outputs (Car diagnostics Inputs and outputs)... Description This screen allows the real-time observation of all IO board inputs and outputs.

28 Input - Output B- I B...O... C... Inputs Figure Outputs... Operation Upon entering the screen, a menu of IO boards is shown, select the desired one using the and (left and right keys) until it shows on the screen and the, press the # key. If the board is not available or it is not communicating, the screen will remain blank, leave the screen by pressing the * key. If the board is operating properly, all inputs and outputs will be displayed at once, the inputs, on the left side and the outputs on the right side. When an inputs is turned ON, it will show as an I, an output turned ON will show as an O.. Car setup screens.. Car parameters (Car setup Parameters)... Description The car setup screen allows the viewing and modification of the car controller parameters. There are more than 0 parameters, including front and rear door operation, drive setup, group operation, etc. Parameter number Value range Door: Nudging Mode, 0 = disabled - (see manual) 0-0 Figure Parameter description Parameter value... Operation When this screen is selected from the menu, the first parameter is displayed. To move forward one parameter at a time, press, to move backward one parameter at a time, press. Since there are a lot of parameters, you can move forward and backward 0 parameters at a time pressing the and keys, or 0 parameters at a time with the 9 and keys. To change a numeric parameter, press the # key, a cursor will display in the parameter value field. Use the number keys to modify the parameter. If you are satisfied with the value you entered, press the # key again to save it, else, you can abort the change and leave the parameter as it was by pressing the * key. Some parameters only accept the values Yes or No, they are called flags. To change a flag parameter, press the # key to allow editing, just like numeric parameters, then press the Y or N keys (also, the or keys will invert the value of the flag). You can also abort the editing of a flag parameter with the star ( * ) key. To leave the car parameters screen press the * key while you are not editing. ctually, if you press the * key several times you will be returned to the main menu,

29 this is a good way to return to a known point in the menus in case you where lost in the menu structure... Floor table (Car setup Floor table)... Description. The floor table setup screen describes the building to the car controller. The Elon-000 software is standard. s delivered, it can handle any number of floors, front and/or rear doors, etc., the floor table describes to the software how the building is distributed. It allows you to enter how many openings there are and in how many floors, how many hall calls, etc. Floor name Floor table Floor Y Y N N N N N OP HU HD RO RU RD IF Figure Floor number... Operation When this screen is selected from the menu, the first floor of the controller is displayed. The first line displays the screen name (Floor table) and the current car floor, numbered to. (The first car floor may not be the car s bottom floor since in a group, not all cars may go to the bottom floor). The car will reject up calls at the top floor and down calls at the bottom floor, if you are adding floors, add the top and bottom floors first and then all the intermediate floors. Ex. If you add floor two of a four story building with both up and down calls, you will find that only the down call was accepted, this is due to the fact that floor two IS the top floor at this time and the car computer rejected the up call.... Fields: OP HU HD ROP, RHU, RHD IF If set to Y, there is a front door opening at this floor. If set to Y, there is a front door up hall call at this floor. If set to Y, there is a front door down hall call at this floor. Same as front but for the rear door. Imaginary floor, the car will count this floor but it has no openings here, used mainly for blind hatches and to synchronize position indicators... Position indicators (Car setup Position indicators)... Description The controller has up to three built-in position indicators, every one of them consists of up to eight outputs. The are located as follows: Hall board indicator, in HLL-O terminal board outputs. Car station board indicator, in the -BO terminal board outputs. Car top board indicator, in the CTOP-CO terminal board outputs. The eight outputs of any of the position indicators can be programmed to any output combination at any floor. The two more useful ways of programming them are the binary output sequence, used with digital position indicators, and the floor-per-floor sequence used mainly with strip (also called multi-light) position indicators. Binary outputs: To set the position indicator to binary outputs, enter,,,, and so on for all floors, starting at the bottom floor. Floor-per-floor outputs:

30 Enter,,,,,,, for the bottom,,,,,, and eight floors. If more than eight floors are needed, it is possible to use more than one position indicator, if this is the case, set one position indicator for floors to and the other position indicator for floors 9 to, set all floors not used to zero.... Operation Select the position indicator to be modified by moving the cursor up and down with the or keys until it sits on top of it. t this point, press the # key. The screen shows three floors at the same time (if the car has only two floors, it will show only the two). Select the floor to be modified by using the and keys. To change the value, press the # key. The cursor will show in the value field, modify it using the number keys to enter a decimal value between 0 and. If a mistake is made, press the * key to cancel editing. If the new value entered is correct, press the # key to store it. To exit the screen, press the * key... PI board setup screens... PI board setup, floor table screen (Car setup PI board setup Floor table)... Description This screen has fields to enter values for the board s position indicator and hall lantern outputs. Pos. indicator PI floor setup [ ][ ][ ][ ] LU LD RLU RLD Y N N N Figure Floor Hall lanterns... Operation The and keys move to previous and next floor. To change values, press the # key, a cursor will show in the second line, fourth field, see figure below PI floor setup [ 0][ 0][ 0][ 0] LU LD RLU RLD Y N N N Cursor here Figure t this time, you can enter a decimal value indicating a combination of outputs to turn ON when the car is at this floor. fter the value is entered, pressing the # key will move to the next field. The first three fields can be used, the fourth (the one on the left side) is not implemented at this time. The fields under LU, LD, RLU and RLD are flag fields that enable the lantern up, lantern down, rear lantern up and rear lantern down respectively at this floor. When pressing the # key at the last field (RLD field), the information will be saved in the board. Pressing the * key at any time will keep the data unchanged.... PI board setup, indicator parameters (Car setup PI board setup Indicator parameters)... Description

31 This screen contains fields to modify the position indicator behavior. Blink ON time This set the time the lights will stay ON when the pos. indicator blinks Blink OFF time This set the time the lights will stay OFF when the pos. indicator blinks Sleep time If there is no position and/or direction change for longer than the time set in this field, the position indicator will shut off. Setting this time to zero will turn the indicators ON indefinitely. Has direction arrows. If set to Yes, two outputs will be allocated for direction arrows. Blink ON time 0.0 Blink OFF time 0.0 Sleep time 0.0 Has dir arrows No Figure... Operation Once in this screen, values can be edited immediately, pressing the # key will move to the next field, pressing the # key at the last field will update the settings, pressing the * key at any time will cancel the editing and leave the screen.... PI board setup, lantern parameters (Car setup PI board setup Lantern parameters)... Description This screen contains several parameters related to the hall lanterns: Blink ON time: Time the lantern will stay ON for the first blink of the down direction, if set to zero, there will be no double-ding for the down direction. Blink OFF time: Time the lantern will stay OFF after the first ding of the down direction double ding. WIT time: Time the lantern will stay OFF if switching from Up to down or vice-versa. Blink ON time 0.0 Blink OFF time 0.0 Sleep time 0.0 Has dir arrows No... Operation: See PI board setup, indicator parameters above... Clock setup (Car setup clock)... Description The controller contains a real-time clock that can be set with this screen.... Operation Pressing the # key switches between display and setup modes, when in setup mode, a cursor will be visible under the field to be modified and the screen will look like in

32 Change between fields with the (right) and (left) keys. Increment or decrement fields with the (up) and (down) keys. When you are satisfied, press the # key to start the clock. t the set date and time. Clock setup 00/00/00 00:00:00 ENT setup CLR quit Figure, clock display screen Clock setup 00/00/00 00:00:00 lft rgt CLR quit ENT setup ENT set Figure, clock setup screen. Dispatcher setup screens

33 . Menu structure diagram Main menu Car diagnostics Car setup Dispatcher setup Network Menu navigation keys Dispatcher setup Parameters Floor table Disp. inputs/ outputs or * Disp. inputs/outputs card card card or # Car setup Parameters Floor table Position indicators PI board setup Car lockouts setup Clock Reset errors Car diagnostics States Car errors Inputs & outputs Position indicators Car station Car top Hall board PI board setup Floor table Indicator setup Lanterns setup Inputs & outputs Control card Car top card Car station Hall card Hall card Hall card Car call lockouts Car station Canada board Figure 9

34 Symbols Term PC board terminal Terminal number Term Rail mounted terminal Terminal number (or name) MT connector (square pins) Terminal number (or name) Board Conn PC board name Terminal block name Board Conn Cabinet name Terminal block name TB Cabinet name Terminal block name Computer output Computer input Light emitting diode F Name F Output name Terminal number IO board name Terminal block name Terminal number PC board name Terminal board on PC board Input name BF SF LED Name Three poles relay PC socket Four poles relay PC socket Three poles relay track mount socket Four poles relay track mount socket coil coil coil coil B Contacts 9 B Contacts 9 0 Contacts Board Identification ll of the input / output boards can be identified by the name of the software chip, located in the top left corner of the board. Each of the I/O boards have a corresponding mapping sheet which can be found at the front of this book. The Relay board is identified by the marking in the bottom left corner of the board. The housing version of the board will be marked "H" but the prints will have the standard identifier of "" Typical IO board Personality chip Terminal board Terminal board B B C Power and network connector Terminal board C The terminal boards can be, C, L or O type. When a print indicates -CL, it means that an L type terminal board is installed in the C location. In some instances location could be filled with either an or an O type terminal board. Job name: Car name: Woodrow Wilson Houses Car TRICON Systems Elon 000 Filename: Drawn: Symbols C:\My Documents\O.Thompson\NYCH\Woodrow Wilson Houses Car Finals\ Page_0.vsd --9 rja Page of Pages