FUJITSU COMPONENTS AMERICA, INC.
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1 From: Jon Holder, Relay Product Marketing Manager To: Sales Channel and Customers Product Change Notification PCN Number: Product Category: Electromechanical Power Relays Subject: FCCZ Production process change from manual to automated Product series: FTR-F3xxx relay series Change description: FTR-F3 series relay (FC Changzhou China production) will be changed from manual to automated production. - Current production process will be automated (see, appendix-1). - Assembled coil winding machines part handling will be automated from current manual operation to automated (see, appendix-2). Relay part numbers: ALL FTR-F3xx relays produced on the production line at (FC Changzhou China production), for current list of effected PN s please refer to page 5, list of relay part numbers. Change details: current process Five coil winding machine (current) Assembled coil part handling is carried out manually. after change Five coil winding machine (after change) Assembled coil part will be carried out automatically. Five production lines Four of the five production lines Production process order (current) Production process order (after change) Uv ink marking Heat riveting, UV sealing Heat riveting, UV sealing UV ink drying UV drying Pre-soldering Pre-soldring(Automated) Characteristics inspection Characteristics inspection Leak test Laser marking(automated) Appearance check Leak test(automated) Coil resistance inspection, tube packing Appearance check(automated) Coil resistance inspection, tube packing UV ink marking(example) Laser marking(example) Page 1 of 6
2 Reason for Change: Due to quality & production improvements Implementation Schedule: 1) Automated handling of coil winding machines assembled parts. Five machines will be installed according to following schedule in CY2018. Machine #1, 2 & 3: end of April, #4: end of June, #5: end of July. NOTE > Old current products will be shipped together with New products from end of April 2018 until end of July Homogeneous New products shipping are scheduled from August 2018 production. 2) Production process automatization. Four out of five production lines will be installed according to following schedule in CY2018. Production line #1: end of April, #2: July 13 th, #3: September 14 th, #4: end of October. Note: One production line #5 will remain unchanged (manual). Old products will be shipped together with New products from end of April 2018 until end of October Homogeneous New products shipping are scheduled from November 2018 production. Anticipated impact: NONE Customer response: Please send your concerns and requests for specific part numbers, samples, technical support to your Fujitsu Components sales contact person or to your Fujitsu Components Account Manager. Disclosure information: None of this information shall be disclosed or forwarded to other suppliers or distributed outside your company without written approval from Fujitsu Components America, INC. Distributors are allowed and urged to forward this PCN / information to their customers whom are buying any of the listed relay types. Page 2 of 6
3 Appendix-1: Current and after change production process automatization Current production process Appearance check (visual) Pre-soldering by manual operation Leak test( bubble test) UV marking Heat revet UV drying Pre-sodering UV seal by manual Characteristics inspection Leak test(bubble test) Appearance check (visual) Coil resistance inspection/tube packing After change production process Heat revet UV seal UV drying Characteristics Pre-soldering inspection by automated machine Laser marking Leak test (Air leak test) Appearance check (automated machine) Coil resistance inspection/tube packing Page 3 of 6
4 Appendix-2: Coil wiring and soldering process Current DCR check Coil Winding machine (24pcs in a row) Sodlering machine Air cleaning Worker carries out assembled coil part manually Products flow After changed DCR check Coil Winding machine (24pcs in a row) Sodlering machine Products flow Carrying out assembled coil part from line conveying assembled coil part Conveying by shuttle Air cleaning Assembled coil part is carried out antomatically Getting out pallet Storing pallet Page 4 of 6
5 Overview Coil Winding Machines and Production lines #1 Coil Winding Machine Production Line #1 (automated) #2 Coil Winding Machine Production Line #2 (automated) #3 Coil Winding Machine Production Line #3 (automated #4 Coil Winding Machine Production Line #4 (automated) #5 Coil Winding Machine Production Line #5 (manual, unchanged) Page 5 of 6
6 List of Relay Orderable part numbers. FTR-F3AA005E FTR-F3AA005E-HA FTR-F3AA005E-KS FTR-F3AA005E-P FTR-F3AA006E FTR-F3AA006E-HA FTR-F3AA012E FTR-F3AA012E-HA FTR-F3AA012E-HA-P FTR-F3AA012E-MR FTR-F3AA012E-P FTR-F3AA012W-KS-500 FTR-F3AA018E FTR-F3AA024E FTR-F3AA024E-HA FTR-F3AA024E-P FTR-F3CA005E FTR-F3AA005E-HA-LF FTR-F3AA005E-HA-P FTR-F3AA005E-LF FTR-F3AA006E-HA-LF FTR-F3AA006E-HA-P FTR-F3AA009E FTR-F3AA009E-HA FTR-F3AA009E-HA-LF FTR-F3AA009E-HA-P FTR-F3AA009E-SA FTR-F3AA012E-500 FTR-F3AA012E-LF FTR-F3AA012E-SI2 FTR-F3AA012E-TC FTR-F3AA018E-HA FTR-F3AA018E-HA-P FTR-F3AA018E-LF FTR-F3AA024E-500 FTR-F3AA024E-HA-P FTR-F3AA024E-LF FTR-F3AA024E-OM FTR-F3AA024E-SI2 FTR-F3CA012E FTR-F3CA024E This Product Change Notification will also be available on Page 6 of 6
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