PTI for road vehicle with electric drive
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1 WORKSHOP A SESSION ONE Presentation 3 PTI for road vehicle with electric drive Joachim Wein Official recognized expert for single approval and PTI, TÜV NORD Mobility Germany
2 PTI for road vehicles with electric drive 2013 CITA Conference, th May, Seville, Spain Joachim Wein, official recognized expert for single apporval and PTI, TÜV NORD Mobility 2
3 Content Introduction Additional high voltage inspection points Occupational safety and quality Analysis of carried out PTIs Summary and Outlook 3
4 Introduction I National Electromobility Development Plan In Germany registered vehicles with HV-drive Hybrid ~ 50,000 Full-electric vehicles ~ 4,500 ~ 43,000,000 4
5 Introduction II Main activities TÜV NORD Mobility Type-Approval Periodical Technical Inspection (PTI) Support in research & development estation in Hannover (solar powered charging of vehicles) 5
6 Introduction III 6
7 Additional HV inspection points Voltage converter / inverter Aircondition Cables and plugs Plug in / charging cable Battery Electro motor Switch for neutralization of voltage 7
8 Additional HV inspection points, motor mounting 8
9 Additional HV inspection points Voltage converter / inverter Aircondition Cables and plugs Plug in / charging cable Battery Electro motor Switch for neutralization of voltage 9
10 Additional HV inspection points, HV-cables 10
11 Additional HV inspection points Voltage converter / inverter Aircondition Cables and plugs Plug in / charging cable Battery Electro motor Switch for neutralization of voltage 11
12 Additional HV inspection points, plug in 12
13 Additional HV inspection points Voltage converter / inverter Aircondition Cables and plugs Plug in / charging cable Battery Electro motor Switch for neutralization of voltage 13
14 Occupational safety and quality Inspection quality Occupational safety Professional further education Special ist information FSD.HU.21 Training and accreditation as a vehicle inspector Basic knowledge of engineering studies or master mechanic school 14
15 Occupational safety and quality Inspection quality Specialist information Apprenticeship as vehicle inspector 15
16 Occupational safety and quality 16
17 Occupational safety and quality 17
18 Analysis of carried out PTIs PTIs performed from July 2011 to December 2012 by TÜV NORD Mobility: about 4,500,000 with electric drive components: circa 2,200 Full electric-driven: 60 About 90 % of inspected vehicles were made by the same manufacturer Discussion of inspections Inspections of HV-components were performed without physical contact Vehicles with HV-drive do not display irregularities compared to vehicles without (same manufacturer) Hardly any defects on HV-components HV-components are poorly visible Possibility of repair for HV-cable 18
19 Summary and Outlook Vehicles with HV drive-components forms a small percentage of PTI No specific defects within the evaluated PTI and current inspection methods Modifications from the perspective of technical inspection bodies Improved testability of HV-components adapted safety regulations to carry out PTIs 19
20 Thank you for your attention 20
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