Innovative hydrogen storage systems and components for stationary and mobile applications

Transcription

1 Innovative hydrogen storage systems and components for stationary and mobile applications Guido Bartlok, Program Manager Hydrogen Storage Systems STEYR 2012, April 24th

2 The World of Magna the worldwide leading, brand-independent engineering and manufacturing partner for OEMs a front runner in the field of new technologies and innovation SEATING EXTERIORS & INTERIORS MIRRORS & CLOSURES COSMA INTERNATIONAL POWERTRAIN & ELECTRONICS STEYR E-CAR SYSTEMS Seating Systems Interior Systems & Exterior Systems Vision Systems & Closure Systems Body & Chassis Systems Powertrain Systems & Electronic Systems Vehicle Engineering, Contract Manufacturing, Roof & Fuel Systems Hybrid & Electric Vehicles/Systems and Components 2

3 Current Mix of Brands and Models Mercedes-Benz G-Class since 1979 Mercedes-Benz SLS AMG aluminum body since 2009 Peugeot RCZ since 2010 Aston Martin Rapide since 2010 MINI Countryman since

4 Portfolio Engineering Vehicle Contract Manufacturing Engineering services including complete vehicle development Flexible solutions from niche to volume production Fuel Systems Innovative fuel systems Roof Systems Entire range of roof systems 4

5 Innovative Hydrogen Storage Technologies Astrium projects Ariane 5 feedlines cryo storage for BMW h7 cryo storage for buses light weight cryo storage cryo storage for aeronautik flat shaped cryo storage 5

6 Gaseous Hydrogen Storage Technologies Vehicle integration H 2 storages Components Development & production of fully wrapped composite cylinders & components up to 70 MPa Assembly and quality assured supply of modules System qualification, validation & certification Global supplier of industrial hydrogen storage solutions one-stop shop for customers Packaging of modules Installation of system Vehicle validation & certification 6

7 Development of H 2 Components Basis functions Pressure regulation Supply shut on and shut off Safety function Pressure limitation Gas Handling Unit (optional customized for OEM) User-specific functions High and low pressure measurement for an electronic pressure regulator Temperature measurement Manuel supply shut off Filter Buffer 7

8 Development of H 2 Components System layout Combination of various specification / standards High proportion of identical parts Assembly concept for multiple/additional functions optimized maintenance and reduced costs Reduction of interfaces, mass and volume Combination of boss und valve body Integrated fitting concept Combination of valve functions Reduction of parts by combining functions Automatic shut off + manual shut off valve Automatic shut off + manual shut off valve + maintenance H2 On-Tank-Valve (optional customized for OEM) 8

9 Industrial Production with Quality Standards Components Sub systems Systems End of Line Tests (QS) Maintenance Fault Analysis + Upgrade Experience with a fleet of about 200 storage systems (700 bar, Type 4) Expertise in developing, manufacturing and quality processes 9

10 Testing for Validation and Certification Pressure and burst test Drop test Penetration test Hydraulic cycling test Leak and permeation test Bonfire test Institute for hydrogen tests with accreditation according DIN EN ISO/IEC

11 Hydrogen Applications Aerospace Multi-functional FC auxiliary power unit in aircrafts Durable power generation in satellites Passenger cars and buses Zero emission mobility with FC at energy consuming platforms CO 2 free driving with ICE powertrains Light duty commercial vehicles FC range extender for battery electric driven vehicles Non transportation area and niche market Material handling vehicles: gain in efficiency Commercial & military applications, e.g. power supply units and submarines: efficiency and range Ships and boats: emission-free and license restriction Scooters: low noise and emission-free 11

12 Hydrogen Technology Synergy for Mobility Challenges Commercialisation for stationary and mobile applications Significant spending, research & development risks Global harmonisation of hydrogen standards and certification Proposals Capitalization of synergies by combining efforts Combining customer or demonstration projects to leverage scales Transnational cooperation within H 2 regions Synergy Potentials Component level: e.g. vessels, pressure regulators, valves System level: sub-/systems, integration, testing & validation Infrastructure: H 2 supply, accredited testing & instrumentation Industrialisation: production processes & technologies 12

13 Product portfolio from modules to the complete vehicle Worldwide present/ worldwide network One-Stop Shop Better product for a better price Experienced and solid partner with tradition Innovative and reliable partner Highly educated and motivated employees 13