more then 80 years in the Transmission field
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1 SAE Power Lines srl - April more then 80 years in the Transmission field Head Quarters/ Registered Office : Viale T.Edison, Sesto S. Giovanni (MI) Italy 1
2 SAE Power Lines srl - April 2009 Index 1. Company History 2. Company Business 3. Experience 4. Competences 5. Engineering Competences 6. TL s Special projects 2
3 1. Company History SAE S.p.A. is founded to perform the first railway electrification project in Italy (Bolzano-Brennero line) SADELMI starts operations in Argentina. Main activities: power generation, transmission and distribution, industrial plants and infrastructures SAE and SADELMI merge and following the acquisition by ABB group, they originate ABB Sae Sadelmi. The new company acquires Soimi, ABB Generatori, ABB Flakt Italy and Rebosio, thus strengthening its role of engineering and contracting company. ABB Sae Sadelmi divided in two different companies: ABB Sae S.p.A ABB Sadelmi S.p.A. ABB Sae divided in two different units: ABB Sae Transmission ABB Sae Distribution ABB decision to exit the Powerlines Business. The Italian ABB Unit sold with the name of: SAE Power Lines ATSL acquires 100% of the SAE Power Lines share capital 3
4 2. Company Business SAE PL acts mainly as a Contracting Company for turn key projects in the following business areas: Transmission & Distribution (T&D) OHTL AC and DC on turnkey basis OHTL AC and DC rehabilitation Substations on turnkey basis Substations rehabilitation 4
5 3. Experience SAE Power Lines has worldwide experience in developing and executing projects as: EPC Contractor Partner for Concession Projects and/or merchant systems Consortium Leader or Consortium Partner Nominated sub-contractor for partial scope of works Member of large Consortia for transmission and distribution schemes (e.g. lines and substations) 5
6 3. Experience Alliances and partnerships have been developed over the decades in order to guarantee the highest levels of reliability and cost competitiveness while delivering to the highest standards of quality. Typically SAE Power Lines has consolidated relationships with the following network of partners: Detailing firms Soil and land surveyors Conductor manufacturers Steel tower manufacturers Insulator and line hardware manufacturers 6
7 3. Experience Company presence over the years Turnkey Projects Engineering and/or supply only 7
8 3. Experience Overhead Transmission Lines during the last 10 years: more than 3,000 Km 8
9 3. Experience The company has a highly skilled and competent permanent workforce and has access through his historical ties to resources on contract and/or temporary basis for: Engineering Site Management/Supervision Construction making it possible to manage a large number of projects 9
10 4. Competences The competences present in SAE PL give the company the highest expertise available in the Transmission & Distribution market in the field of: Marketing and Sales Engineering Project Management Supply Chain Management Site and Construction Management QA/QC and Safety This asset is well known and valued by our worldwide Customers 10
11 4. Competences General Strong domestic and international experience and presence Full T/Lines EPC contracting business process ownership and knowledge Unique track records and qualification standing Marketing & Sales Strong Knowledge of Markets and Customers Deep partnerships and consortia Culture Project development Sub-suppliers and sub-contractors knowledge 11
12 4. Competences T&D Engineering Transmission Lines Geo-technical: soil investigation, soil stability analysis and tests. Civil: foundation design and testing. Structural: self supporting and guyed structures design and testing. Electrical: grounding, clearances analysis. Routing: GPS technology knowledge, satellite maps management, on site application. Tower spotting: route profile definition, optimal distribution of the transmission towers on the route profile. Telecommunication: OPGW and accessories management 12
13 4. Competences Project Management Strong experience in management of large composite projects worldwide Consortia management culture Effective supply chain control Great knowledge of logistic aspects Fast and efficient mobilization capacity Local operations within different cultures management Risk management 13
14 4. Competences Project management Project Management Tender docs. analysis Proposal preparation & Bid submission Contract negotiation and signature Engineering Site activities (Civil Works & Erection) Commissioning & Handing over Guarantees & Final acceptance Sales Procurement & Logistics Customer / Consultant 14
15 4. Competences Project management Offshore Project Team Project Director Project Engin. Project Planner Project Controller Proc./Exp. & Logistics QA/QC Site Manager Engineering Site Org. Support. P.M. Planning QA/QC P.M. Controlling Supply Mngmt & Log. 15
16 4. Competences Supply chain management Procurement of materials worldwide Material tracking Vendor List management Orders to subcontractors Shipping on door to door basis Construction equipment management Company and Project insurances Site and Construction Management Mobilisation Construction method optimisation Planning and control of site costs and work schedule Subcontractors and own personnel management Local interface with customer and consultant 16
17 4. Competences QA/QC and Safety Quality System Management (ISO 9001) QA/QC planning and documentation for projects Processes definition and improvement QA internal auditing Quality control for supplies and works at sites QA training 17
18 5. Engineering Competences Structural Softwares: TOWER: linear and non-linear analysis of lattice structures by Power Line Systems Inc. ELDA: linear and non-linear analysis of lattice structures (In house sw.) TOSCA: optimisation of lattice structures through linear analysis (In house sw.) 18
19 5. Engineering Competences Flexible OHTL design software 19
20 5. Engineering Competences Technical softwares for tower detailing and electrical clearances BOCAD 3D In house software 20
21 5. Engineering Competences Foundation design: in house software's Grillage Foundation Drilled Caisson Foundation Rock Anchor Foundation 21
22 5. Engineering Competences Line Design Plan and Profile Tower Spotting Sag and Tension Optimization of Tower Distribution 22
23 5. Engineering Competences Management of : Aerial photographs Satellite image DTM Satellite Image + DTM (Data Terrain Model) 23
24 5. Engineering Competences Processing data from satellite Orthorectified satellite image by software with real coordinates Identification of major crossing (road, pipelines, power lines, river) and other constraints. Place the DTM data under the image to know ground movement Choose the best line route to build the new power line 24
25 5. Engineering Competences Use of PLS-CADD software to determine: Line-route profile Tower Spotting Stacking Chart Material list table 3D virtual line 25
26 5. Engineering Competences Environmental Impact OHTLs are virtually located on the landscape to evaluate their impact 26
27 6. TL s Special Projects HV Compact Lines Voltage range up to 400 kv Environmental advantages: Reduction of land occupation Reduction of visual impact Reduction of right of way Reduction of costs Reduction of electrical and magnetic fields 380 kv TL Dimension comparison 27
28 6. TL s Special Projects Cold Formed Technology for Power Transmission Lines New optimized Cold-formed Sections from steel coils Low weight Reduced number of members Freedom in Tower design (triangular sect.) Save in material, transport, erection costs Environmental Low impact 28
29 6. TL s Special Projects Pearl River Crossing 500 kv Double Circuit Line Country: China Scope of work: Engineering, supply, erection and supervision Customer: Guangdong General Power Company, China Year: Voltage: 500 kv Number of circuits: 2 Transmission Capacity: 1600 MW (per circuit) Crossing Spans: 931 m m Height of Suspension Towers: 238 m Water Clearance: 70 m Weight of one Suspension Tower: 1,040 ton 29
30 6. TL s Special Projects Messina Strait Crossing 380 kv Double Circuit Line Country: Italy Scope of work: Engineering, supply, erection and supervision Customer: ENEL - Italy Year: 1955 Voltage: 380 kv Number of circuits: 2 Crossing Span: m Height of Suspension Towers: 215 m 30
31 6. TL s Special Projects Geshm Strait Crossing 230 kv Double Circuit Line Country: Iran Voltage: 230 kv Crossing Span: 1,600 m + 1,000 m Foundation: pre-fabricated concrete sea-submersed Scope of Work: Turn key contract Customer: K.R.E.C.O - Iran Year:
32 6. TL s Special Projects Yangtze River Crossing 500 kv Double Circuit Line Country: China Scope of work: Turn key contract Customer: East China Electric Power Administration Year: Voltage: 500 kv Number of Circuits: 2 Transmission Capacity: 2,250 MW (per circuit) Crossing Span: 1,820 m Height of Suspension Towers: 180 m Water Clearance: 48 m Weight of one Suspension Tower: 540 ton 32
33 6. TL s Special Projects Pidiregas kv Double Circuit Line Country: Mexico Customer: Commission Federal de Electricidad (CFE) Scope: 122 km Transmission Line at 400 kv d.c from San Luis de Potosì to Anahuac, plus a 400 kv S/S in Potosì Years:
34 6. TL s Special Projects Pidiregas kv Double Circuit Line - Mexico Country: Mexico Project: Manuel Moreno Torres Julie Length: 120 km TL, plus Aranita Island Crossing Customer: Commission Federal de Electricidad (CFE) Crossing Spans: 4,500 m with 4 spans Years:
35 6. TL s Special Projects Okpai 450 MW Power Plant 330 kv Double Circuit Line - Nigeria Country: Nigeria Customer: Nigerian Agip Oil Company (NAOC) Scope: 56 Km Transmission Line and S/S, including Niger River Crossing Years: ONITSHA EXTENSION SS OKPAI KWALE PP NEW SS 35
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