ABB Integrator Partner Seminar Valuable experience for new projects
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1 ABB Integrator Partner Seminar 2012 Valuable experience for new projects
2 ABB Partner Seminar 2012 Partnership for mutual growth and profit Contents Who we are How we started Partnership with ABB Niger Delta project two substations Developing the opportunity Meeting the tender specifications Good project practice, design-configuration-assembly The result is Conclusion
3 About CCE CCE is an engineering company, a system integrator in the field of protection, control and SCADA systems applied in production, transmission and distribution of electric power We have three main core businesses: General and protection systems Control systems Services and commissioning
4 CCE History CCE was founded in 1990 as a private company with four owners. Milestones in more than 20 years of our history: In 1990 we started as a group of four commissioning engineers In 1997 we did our first complete project: design and delivery of protection and control systems for two substations in Barbados In 2002 we did our first big project: design and delivery of protection and control systems as well as AC/DC supply for two substations in Abuja, Nigeria In 2003 we moved into our own premises In 2003 we acquired ISO9001 certificate In 2006 we acquired ISO14001 certificate
5 CCE team CCE employs 23 people. 20 of them have a university degree. CCE s greatest asset is a team of highly motivated engineers who have knowledge, skill and experience necessary for their work. CCE is also a family friendly company.
6 Partnership with ABB Cooperation between CCE and ABB followed an organic path: Started in 1990 as protection outsourcing In 1997 we established control department and got familiar with MicroSCADA at ABB Oy training In 1998 we designed and delivered a set of protection panels based on 500 series terminals from ABB AB Västerås In 2001 we delivered our first RTU560 The decision to offer our own solutions and a high level of expertise lead us to OEM partnership with three main ABB manufacturers in the field of secondary systems
7 Partnership with ABB AB Substation Automation Products Västerås We started to work with ABB AB on the Drava river project in Barbados delivery in 1998 was our first design configuration - assembly project based on ABB HV terminals (REx500 series) We decided to build a strong team and organized training in our office. This is now a standard for each new generation or major change. The first Agreement of Partnership was signed in 2002.
8 Partnership with ABB Oy Substation Automation Products Vaasa Our engineers took the first training course concerning REF540 series in The major step was the decision for MicroSCADA training in As the first non-abb company we signed License Agreement concerning MicroSCADA in In 2004 we became certified co-operation partner and started to promote and deliver ABB Oy products in our project/solutions
9 Partnership with ABB AG PSNM ABB Mannheim We started to work for ABB AG as commissioning engineers in In that period we got familiar with RTU230. When RTU560 was introduced we saw a number of possible implementations. The first was installation of two RTU560 as a gateway for a small distribution S/S in Bosnia. An important step towards partnership was RTU panel design training for our engineer in Mannheim in 2001.
10 NIGER DELTA PROJECT Two substations 330kV Ugwuaji & 330/132/33kV Oke Aro Previous projects in Nigeria: in the period we did several big projects involving design and manufacture of protection and control systems Based on excellent project reference we were awarded two new projects Proper addressing of customer requests Smooth switch-over from 500 series to the IEC61850 based 670 series
11 NIGER DELTA PROJECT 2012 Solution for our partners Our scope of supply includes overall design and equipment delivery for the following : Complete protection systems Complete substation control system with SCADA and Gateway AC/DC supply including batteries, chargers and inverters We support our partners with all necessary information to speed up the engineering process and make decisions easier
12 NIGER DELTA PROJECT 2012 Addressing the real problems All real projects face some problems: Concept elaboration and protection settings calculation Elaboration of necessary protection and control functions and correct ordering of IED s Integration of various primary equipment in overall design, like OLTC control which is supplied by others Integration of various equipment in SAS on the communication and application level Solutions of communication and application problems
13 NIGER DELTA PROJECT 2012 Project Design We studied the tender and prepared overall design: Layout drawings (during the bidding phase) Block diagrams Workshop documentation Cable lists for secondary and primary equipment And more... Important, but not always correctly addressed : Signal list elaboration with SCADA and protection team Multiple check of primary equipment interface Understanding the equipment limitations And more...
14 NIGER DELTA PROJECT 2012 Device configuration IED configuration Relevant configuration development or modification to meet the tender specifications IEC station bus configuration SCADA configuration HMI development: process screens, operator interface, etc Database development, gateway configuration IEC Communication engineering.
15 NIGER DELTA PROJECT 2012 Panel building and pre - test At workshop the panels were put together Each panel was pretested against wiring mistakes Each panel was connected to auxiliary supply Each IED was pretested for correct functionality FAT documentation was signed in presence of customer representative The release for shipment was signed
16 NIGER DELTA PROJECT 2012 Overview of integrated ABB products 670 series for complete HV protection and control 650 series for some backup protection 630 series for MV control RTU560 DIN rail solution for efficient control of AC/DC supply system including ATR logic MicroSCADA Pro 9.3, SYS and COM for station and remote control Combiflex for TG guard unit, trip units, etc. Example of good experience with ABB products.
17 Conclusion What we learned in the project Why was ABB based solution good Developing the partnership in the future
18 CCE General Thank you for your attention.
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