2012 2nd International Electric Drives Production Conference (EDPC 2012) Nuremberg, Germany October IEEE Catalog Number: ISBN:
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1 2012 2nd International Electric Drives Production Conference (EDPC 2012) Nuremberg, Germany October 2012 IEEE Catalog Number: ISBN: CFP1285P-PRT
2 Table of contents 1: Future Challenges in Production 1.1 Flexible Production Lines for Series Production of Automotive Electric Drives; Stoll J., Karlsruhe Institute of Technology (D) The Global Markets for Energy Efficient Motors and Drives; Chausovsky A., IMS Research, Austin (USA) 1.3 Remanufacturing of Components for Automotive E-Mobility; Prof. Steinhilper R., University of Bayreuth (D) 1.4 Cost, Quality and Scalability: Impact on the Value Chain of Electric Engine Production; Nee C., RWTH Aachen University (D) : New Electric Motor Concept 2.1 A Highly Innovated Transversal Flux Motor Design with Integrated Inverter; Dr. Mueller C., Compact Dynamics GmbH, Starnberg (D) Features of the Design of Traction Induction Motors Dr. Florentsev S., Ruselprom-ElectroDrive Ltd, Moscow (RUS) Electrical Machines with Laminated Winding for Hybrid Vehicle Applications; Hoegmark C., Lund University (S) Low Costs and High-Efficiency Electric Machines; Dr. Dajaku G., FEAAM GmbH, Neubiberg (D) 42 3: Magnetic Sheet Metal Processing 3.1 Highly Flexible and Efficient Shaft Manufacture for Customized Electric Machines; Dr. Junker S., Baumueller Nuernberg GmbH, Nuremberg (D) Rotational Cutting of Lamination Sheets for Electrical Machines; Hackert J., Vipem Hackert GmbH, Gruenbach (D) Various Aspects of Rotor Eddy Current Losses in Permanent Magnet Machines; Dorfner M., Siemens AG, Munich (D) Investigations of Eddy Current Losses in Laminated Cores Due to the Impact of Various Stacking Processes; Lamprecht E., Daimler AG, Stuttgart (D).. 61
3 4: Control Methods 4.1 Compositional Modeling and Control for Safety-Critical Manufacturing Systems; Uygur G., University of Erlangen-Nuremberg (D) A Novel Algorithm for Model Predictive Control of AC Electric Drives; Saeidi S., Munich University of Technology (D) Performance of Position Control of a Permanent Magnet Sensorless Drive; Dr. Alatalo M., AROS Electronics AB, Moelndal (S) Novel Control Method Enabling the Adaptability of Multi-Phase Inverters for Electric Vehicles; Knischourek E., FEAAM GmbH, Neubiberg (D) : Integration and Production of Power Electronics 5.1 Pre-applied Thermal Interface Solution Simplifies Mounting and Reduces Assembly- and Maintenance Times; Dr. Schulz M., Infineon Technologies, Warstein (D) Methodical Integration of Assembly Specific Influences concerning High-Voltage Components into the Virtual Validation Process; Dr. Matzka S., Audi AG, Ingolstadt (D) Embedding of Electronic Components for Electromobility; Randoll R., Daimler AG, Boeblingen (D) Compact Power Electronic Modules for E-Mobility, Drive and Lighting Technologies; Prof. Albrecht H.J., Siemens AG, Berlin (D). 6: Simulation and Calculation 6.1 Energy Optimisation of Sensorless Induction Motor Drives Using a Novel Robust-Adaptive Flux Simulator; Ashari D., University of Huddersfield (GB) Symbolic Techniques for Model-based Design of Energy Storage and Electric Drive Systems for Plug-in Hybrid Electric Vehicles; Dr. Dao T., Maplesoft, Waterloo (CDN) Development of a Model to Describe the Stiffness of an Electric Motor Lamination Stack; Luchscheider V., University of Erlangen-Nuremberg (D) Improved Iron Loss Modelling Approach for Advanced Electrical Steels Operating at High Frequencies and High Inductions in Automotive Machines; Jacobs S., ArcelorMittal, Zwijnaarde (B) 147
4 7: Winding Technologies 7.1 Manufacturing Cell for Winding and Assembling a Segmented Stator of PM- Synchronous Machines for Hybrid Vehicles; Bickel B., University of Erlangen-Nuremberg (D) An Alternative Production Process for Electric Machine Windings; Svensson L., Lund University (S) Winding Processes - Current and Future Challenges and Opportunities for Automation Equipment Suppliers; Lang, T., ATS Wickel- und Montagetechnik AG, Würenlos (CH) 7.4 Evolution of Winding Technologies on Open Poles Stators; Kiefer D., Marsilli & Co. S.p.A., Castelleone (I)... 8: Magnet Manufacturing and Test 8.1 Improvement of the Filler Orientability during Injection Molding of Multi-Polar SmCo-Magnets by Premagnetization; Gardocki A., University of Erlangen-Nuremberg (D) Analysis of the Injection Molding Process of Soft Magnetic Plastics Compounds; Fragner J., RWTH Aachen University (D) Hall Sensor Line Array for Magnetic Field Inline Measurements of PM-Exited Rotors; Tremel J., University of Erlangen-Nuremberg (D) Large Area Magnetic Field Camera for Inline Motor Magnet Inspection; Dr. Vervaeke K., MagCam NV, Leuven (B) : Winding Assembly and Quality Assurance 9.1 Increased Power Density of Permanent Magnet Synchronous Machines by Use of Concentrated Bar Windings; Endert F., Ilmenau University of Technology (D) Development of Divided Core Motor Production Technique Featuring Assembly by Press Fitting; Yamamoto K., Mitsubishi Electric, Amagasaki (J) Vacuum-Aided Potting for High-Voltage Components; Murgia M., Scheugenpflug AG, Neustadt a.d. Donau (D). 9.4 The Ideal Depth of Value Added in Disruptive Markets Using the Production of Traction Motors as an Example; Wowreczko D., RWTH Aachen University (D). 212
5 10: Innovative Approaches for the Magnetic Flux 10.1 Permanent Magnet Technology for Electric Motors in Automotive Applications; Dr. Zhang S., Brose Fahrzeugteile GmbH & Co. KG, Wuerzburg (D) Comparison of Soft Magnetic Composites (SMC) and Electrical Steel; Boehm A., University of Erlangen-Nuremberg (D) The Scale of Permanent Magnet Materials for Automotive Traction Motors; Fyhr P., Lund University (S) Influencing Factors on Rotor Overmold Designs for Robustness against Media and Thermal Shocks; Dr. Boehm R., Buehler Motor GmbH, Nuremberg (D) : Innovative Production Concepts and Processes 11.1 High Volume Production Solutions for Hybrid and Electric Vehicle Powertrains; Weseler M., Continental AG, Berlin (D) Joining Techniques of the Radial Rotor Segmentation of PM-Synchronous Machines for Hybrid Drives; Albrecht T., Daimler AG, Stuttgart (D) Robust Laser Micro Welding of Aluminium and Copper for Vehicle Electrical Systems; Hugger F., Bayerisches Laserzentrum, Erlangen (D) D Screen Printing Technology Opportunities to use Revolutionary Materials and Machine Designs; Braeuer P., Chemnitz University of Technology (D) : New Materials 12.1 A Study of the Characteristics of Traction Motor Performance for EV by Electrical Steel; Lim Y., POSCO, Seoul (KOR) Application-specific Development of Non-Oriented Electrical Steel for EV Traction Drives; Tietz M., ThyssenKrupp Electrical Steel GmbH, Bochum (D) Drive Your Drives More Efficiently; Zettler M., VICTREX Europa GmbH, Hofheim (D) 12.4 Assembly Injection Molded Friction Clutches as Mechanical Overload Protection for Mechatronic Devices; Merken D., University of Erlangen-Nuremberg (D). 292
6 13: Poster Session 1. Ecological Lifecycle Assessment of an Electronic Drive for the Automotive Industry; Buchkremer S., RWTH Aachen University (D) Innovative Motion Control in Medical Technology A novel approach with emphasis on PADs (Piezoelectric Actuator Drives); Farmbauer K., Siemens AG, Kemnath (D) 3. Effects of Powertrain Electrification on Production and Personnel Structures; Herrmann F., Fraunhofer IAO, Stuttgart (D) Modular Inverter Power Electronic for Intelligent e-drives; Hofmann M., Fraunhofer IISB, Erlangen (D) Modular Three-Phase Machines with Laminated Winding for Hybrid Vehicle Applications; Andersson R., Lund University (S) Production Planning Scenarios for Manufacturing of Electric Drives; Kreitlein S., University of Erlangen-Nuremberg (D) Target Technology Development for Small Handheld Powertool Motor with Outstanding Power Density; Neubauer A., ANDREAS STIHL AG & Co. KG, Waiblingen (D) Heat Conductive Thermosets for the Injection Moulding Process Rudin B., University of Erlangen-Nuremberg (D) The Influence of CAD/CAM Application Driven Tool Path Generation on the Design Process of Electric Drive Trains for Machine Tools; Schreiner T., Fraunhofer IPT, Aachen (D) Electric Vehicles - A Cost Model of Electric Propulsion Systems; Seisenberger S., University of Erlangen-Nuremberg (D) Magnetoresistive Sensors for High Performance Electric Drives; Dr. Slatter R., Sensitec GmbH, Lahnau (D) Special Manufacturing Technologies for Power Resistors in Drive Applications; Stahlhoven B., GINO AG, Bonn (D) New Manufacturing Methods for Electric Motors Using Different Soft Magnetic Material Combinations; Svensson L., Lund University (S) Soft-Transition Automotive Inverters with Integrated Battery Charging Function; Zarate Vargas O.R., Volkswagen AG, Wolfsburg (D) : E TEV 14.1 Wireless Inductive Power and Data Transfer - Design Opportunities, Chances and Limitations; Rathge C., Hoppe A., IFAK Magdeburg (D) 14.2 Further Design Approaches of the Standardization: Inductive Charging of Electric Vehicles; Turki F., Reker, U., Vahle Inc., Kamen (D) Production Concepts for Inductive Power Transfer Systems for Electric Vehicles; Risch F., Guenther S., Prof. Franke J., University of Erlangen-Nuremberg (D).. 400
Prof. Dr. Hu J., University of Michigan (USA) Prof. Kampker A., RWTH Aachen (D) Prof. Kolar J., ETH Zuerich (CH) Prof. Meins J., TU Braunschweig (D)
CONTENT ABOUT E DPC COMMITTEES... 3 FOREWORDS... 5 SPONSORS... 10 PARTNERS... 11 TIME TABLE - OVERVIEW... 12 TUTORIALS... 13 TIME SCHEDULE... 14 E T EV 2012... 20 TECHNICAL TOURS... 22 EXHIBITION... 23
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