M-23A, M-23B, M-3 and Low-Profile M-3 Electric Switch Machines

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1 Switch Machines and Associated Equipment Ansaldo STS USA M-23A, M-23B, M-3 and Low-Profile M-3 Electric Switch Machines ASTS USA s style M Electric Switch Machines are rugged, reliable, units designed for any installation where electric power is available. The M-23A and M-23B units have dual control features, including a hand-throw lever to permit operation by on-site trainmen or maintainers, as well as by remote controlled power. The standard and Low-Profile M-3 Switch Machines are recommended for applications where there is seldom a need to manually operate the switch. These three machines are available with a variety of operating speeds, gear ratios and motor voltages. Numerous circuit controller configurations are also available, both mechanical and electronic. Table of Contents General Description... 1 M-23A and M-23B Machines with MCC*... 3 M-23A and M-23B Machines with ECC* and MCU*... 7 M-23A and M-23B Machines with IPD*... 9 M-3 Switch Machine with MCC* M-3 Machines with ECC and EBNC* M-3 Machines with IPD* Low-Profile M-3 Machines * MCC = Mechanical Circuit Controller ECC = Electronic Circuit Controller MCU = Motor Control Unit IPD = Inpendent Point Detection EBNC = Electronic Biased Neutral Controller General Description Key Options Style M Electric Switch Machines are available with a numerous features and options to suit customer needs. These include various operating voltages, gear ratios, throw times and control wiring schemes as shown in the ordering tabulations. Basic differences include the following: M-23A and M-23B with: Mechanical circuit controller. Electronic Circuit Controller (ECC) and Motor Control Unit (MCU) With independent point detection Without independent point detection General Description (cont d) M-3 with: Mechanical circuit controller for general installations. ECC and Electronic Biased Neutral Controller (EBNC) With independent point detection Without independent point detection Low-Profile M-3 with: Mechanical circuit controller. Without independent point detection Refer to the ordering tabulations to determine which of the above options are available in which combinations, or are stand-alone options. Basic Design Style M Electric Switch Machines consist of a motor, a gear train, a cam arrangement (for operating the switch and locking) and a circuit controller. All of these machines use the same basic casting, and are interchangeable with respect to mounting and connections in a switch layout. However, the M-23A and M-23B machines require a somewhat higher clearance than the standard M-3 or Low Profile M-3. Both models of the M-3 Switch Machine can be operated by hand by inserting a temporary crank. For installations where extra vertical clearance is needed, the Low Profile M-3 Electric Switch Machine is recommended. This machine is similar to the standard M-3 in design and operation, but is 5/8-inch (1.58 cm) lower in vertical dimension. This small but important height reduction makes the Low Profile M-3 ideal for third-rail transit applications where additional clearance is needed for the vehicle pick-up shoe. The point detector bar can be To order, call p. 1

2 Ansaldo STS USA General Description (cont d) vertically lifted from the machine, allowing easy handling in tight confines. Left and right-hand versions of this machines are available, each with a single operating voltage, gear ratio and wire control scheme. The M-23A uses a different hand-throw pinion than the M- 23B, which affects hand-throw locking. Power operation is the same with both machines. In the M-23A, the hand throw lever gives the same mechanism stroke and full lock rod protection as the power operated mode. In the M-23B, however, the lever does not provide lock-rod protection (slide bar and lock box do not move full stroke). All M style machines are wired at the factory, with internal wiring connected to a main terminal board in the motor compartment. A typical wiring diagram or working drawing is enclosed with each shipped machine to show how external connections should be made to the main terminal board for a particular application. Motor and Gear Train ASTS USA M Electric Switch Machines use a fully enclosed, permanent magnet motor. This type of motor provides lower inductance, better EMI immunity and higher efficiency than previous field wound motors, and incorporates simpler 3-wire control. (Permanent magnet motors are also available for retrofitting older models of these switch machines; see RSE-6A4.) The gear train in the M style Switch Machines is comprised of a pinion on the end of the motor shaft, one or two reduction gears, clutch gear, friction clutch, worm shaft and worm gear. Three different gear ratios are used to provide three operating speeds: 189:1, 360:1 and 528:1. The Low Profile M-3 incorporates the same basic gear train concept as the other style M machines, and is provided with a single gear ratio of 189:1. In all style M machines, a friction clutch protects the mechanism from the shock incurred at the end of a stroke, or when an obstruction is present. For complete motor and gear train specifications, refer to the ordering tabulations. Mechanical Circuit Controller The mechanical Circuit Controller used in the style M switch machines has four pairs of contacts. Two motor control contacts are wired internally. The remaining are indication contacts for external switch position determination. To allow standardized wiring, provision is made to always have certain contacts set as normal, regardless of which end of the operating stroke is designated as normal. Machines equipped with an mechanical circuit controller include a point detector with latch device. A latchout kit is available for the point detector mechanism (see RSE-6A4). Components in this kit enable the circuit controller indication contacts to be held open (until reset) when the point detector bar is displaced while the machine is in locked-up condition (i.e. switch points obstruction). M-23A, M-23B, M-3 and Low-Profile ECC+EBNC or ECC+MCU ASTS USA offers models of its standard M-3, M-23A and M- 23B switch machines outfitted with an Electronic Circuit Controller (ECC), in conjunction with an Electronic Biased Neutral Controller (EBNC) or Motor Control Unit (MCU). A true linear detection device with no moving mechanical parts to maintain, the ECC eliminates circuit-controller sensitivity degradation due to component wear. The ECC utilizes inductive proximity sensors to continuously monitor switchmachine conditions. It vitally monitors the position of the switch points and the internal locking mechanism, delivering switch-machine indications to the wayside. For more information on this device, refer to RSE-6F3. ASTS USA can also add the ECC unit into existing machines returned to the factory for refurbishment; refer to the RSE catalog introduction for more information on this service, or contact your ASTS USA Account Executive. The EBNC is used in the M-3 machines with ECC to enable direct control of the switch machine using a bipolar output of a vital logic controller such as the MicroLok II or the MicroLok Object Controller. In an EBNC-equipped machine, the motor power is fed from a fixed polarity source (direction determined by the EBNC). In the M-23A and M- 23B machines with an MCU, motor power is fed from a bipolar source (direction determined by the wayside control equipment). The M-3 s EBNC includes a motor overload protection function. Overload protection for the M-23A/B s MCU is provided by the wayside control equipment. Existing installations using 3- or 5-wire control are converted to 2- wire control when installing an M-3 ECC/EBNC or M-23A/B ECC/MCU machine. Independent Point Detection (IDP) Selected models of the M-3, M-23A and M-23B switch machines (with mechanical circuit controller) are equipped to provide independent point detection. With this feature, the point detection mechanism senses the position of the near and far switch machine points independently to ensure that both are in the proper relative positions to each other and the rails. Thus, any mounting problems or unwanted slack in the connecting rod between the points are detected. (In other switch machines, only the nearest switch point movement is monitored). M-3 Machines for Replacement of Alstom Machines with 2- Wire Control Four versions of the M-3 Switch Machine with mechanical circuit controller can be used to replace selected Alstom with 2-wire control. Refer to ordering tabulation on page 12 for specific part numbers. Contact your ASTS USA Account Executive or request Service Manual SM-6263 for additional information., p. 2

3 M-23A, M-23B, M-3 and Low-Profile Ansaldo STS USA M-23A and M-23B Machines with Mechanical Circuit Controller: Specifications and Ordering Information Specifications Weight: Dimen. (Overall): Motor Type: Motor Voltages: Motor RPM: Operating Times*: Clutch Settings: Control Ckt. Wiring: 860 lbs. (390 kg) 63.5 L x 33 W x 14 H (161.3 cm L x 83.8 cm W x 35.6 cm H) Fully enclosed perm. magnet type 20 Vdc or 110 Vdc (see tabs.) 500 RPM for 528:1 geared mach. 650 RPM for 360:1 geared mach RPM for 189:1 geared mach. 4.5, 15.0, or 26.0 sec. (see tabs.) (*Per AREMA standards. Times will vary depending upon actual operating conditions.) 14A for 189:1 geared machines 23A for 360:1 geared machines 12A for 528:1 geared machines 3-wire or 5-wire (see ordering tabs.) Ordering Information To order M-23A or M-23B switch machines with mechanical circuit controllers: Refer to Configuration Guide on page 4. Guide gives all available design and operating options, each denotes with a letter. Go to ordering tabs. and select desired options. Also select machine according to desired motor voltage, operating speed and gear ratio. Ordering Information (cont d) Refer to RSE-6A4 for the following support equipment: Permanent magnet retrofit motor kits for old style M- 23A and M-23B machines. Latchout kit. Latch stand. Point detector bars Lock rods and lock connecting rods Refer to RSE-6F3 to order retrofit Electronic Circuit Controller (ECC) for style M machines with mechanical circuit controllers. Refer to RSE-6F4 to order retrofit Electronic Biased Neutral Controller (EBNC) for M-23A and M-23B switch machines. Refer to RSE-6J1 for tools (switch layout and shop maintenance) used to maintain style M machines. If ordering M-23A or M-23B machines for a new switch layout, please supply all required specifications, and mounting dimensions according to approved track plans (contact your ASTS USA Account Executive for any assistance needed). Request ASTS USA Service Manual SM-6263 for M-23A and M-23B switch machine replacement parts. Configuration Guide for M-23A and M-23B Switch Machines with Mechanical Circuit Controller A 15W, 230V Heater in Circuit Controller B 15W, 230V Heater for Motor C 15W, 115V Heater in Circuit Controller D 15W, 115V Heater for Motor E 15W, 115/230V Heater in Circuit Controller F 15W, 115/230V Heater for Motor G 15W, 24V Heater in Circuit Controller H 15W, 24V Heater for Motor J Lock Rod Openings Closed K Provided without Main Terminal Board L Uses Harness N (Flag Type Terminals) M Uses Harness N (Flag Type Terminals) N Uses Circuit Controller without Point. Detector Latch O Clutch Set at 14 Amperes P Clutch Set at 10 Amperes Q Assembled without Latch for Retaining Machine in the Off-Power Position when Hand Crank Cover is Open (continued on next page.), p. 3

4 Ansaldo STS USA M-23A, M-23B, M-3 and Low-Profile M-23A and M-23B Machines with Mechanical Circuit Controller: Specifications and Ordering Information Configuration Guide for M-23A and M-23B Switch Machines with Mechanical Circuit Controller R (Not applicable to M-23A and M-23B machines.) R (M23A) Ventilators Furnished in the Circuit Controller R (M23B) With (1) Can Of Lubricant. S (Not applicable to M-23A and M-23B machines.) S (M23A) Telephone Jack in Circuit Controller T 15w, 115v Heater for Motor. U (Not applicable to M-23A and M-23B machines.) U (M23A) V V (M23A) W W (M23A) X X (M23A) Y (M23A) Includes 1 Can of Lubricant (Not applicable to M-23A and M-23B machines.) Heater On/Off Switch in Motor (Not applicable to M-23A and M-23B machines.) Short Circuiting Strip (Shunt Bar) Installed (Not applicable to M-23A and M-23B machines.) Wiring Harness Is Suitable for 3 or 5 Wire Control Circuit Controller without Self-Restoring Latchout Block M-23A Switch Machines with Mechanical Circuit Controller Motor Gear Speed Control Order No. Layout Options (Vdc) Ratio (Sec.) Circuit Wiring N Left-Hand : Wire N Right-Hand : Wire N Right-Hand : Wire N Right-Hand K, O, U : Wire N Left-Hand K, O, U : Wire N Left-Hand : Wire N Right-Hand : Wire N Left-Hand : Wire N Left-Hand C, D : Wire N Right-Hand C, D : Wire N Left-Hand C, D : Wire N Right-Hand N : Wire N Left-Hand N : Wire N Right-Hand U : Wire N Right-Hand A, B : Wire N Left-Hand A, B : Wire N Left-Hand : Wire N Right-Hand : Wire N Left-Hand R : Wire N Right-Hand R : Wire N Right-Hand C, D, R : Wire N Left-Hand C, D, R : Wire N Right-Hand C, D, S, T : Wire N Left-Hand C, D, S, T : Wire N Right-Hand G, H, S : Wire N Left-Hand G, H, S : Wire N Right-Hand C, D, V : Wire N Left-Hand C, D, V : Wire N Right-Hand C, D, S, T : Wire N Left-Hand C, D, S, T : Wire N Right-Hand G, H, S : Wire N Left-Hand G, H, S : Wire N Right-Hand N : Wire N Left-Hand N : Wire N Right-Hand O, R : Wire N Left-Hand O, R : Wire (Tabulation continued on following page.), p. 4

5 M-23A, M-23B, M-3 and Low-Profile Ansaldo STS USA M-23A and M-23B Machines with Mechanical Circuit Controller: Specifications and Ordering Information (Tabulation continued from previous page.) M-23A Switch Machines with Mechanical Circuit Controller Motor Gear Speed Control Order No. Layout Options (Vdc) Ratio (Sec.) Circuit Wiring N Right-Hand N, W : Wire N Left-Hand N, W : Wire N Left-Hand G, H : Wire N Right-Hand G, H : Wire N Right-Hand G, H : Wire N Left-Hand G, H : Wire N Left-Hand U : Wire N Left-Hand N, W : Wire N Right-Hand N, W : Wire N Right-Hand C, D, J : Wire N Left-Hand C, D, J : Wire N Left-Hand : Wire N Right-Hand C, D : Wire N Left-Hand C, D : Wire N Right-Hand C, D : Wire N Left-Hand C, D : Wire N Left-Hand : Wire N Left-Hand N, W : Wire N Right-Hand N, W : Wire N Left-Hand C, D, V : Wire N Right-Hand C, D, V : Wire N Right-Hand E, Q, W : Wire N Left-Hand E, Q, W : Wire N Right-Hand C, D : Wire N Left-Hand C, D : Wire N Right-Hand W, X, Y : Wire N Left-Hand W, X, Y : Wire N Right-Hand C, D, X : Wire N Left-Hand C, D, X : Wire N Left-Hand C, D : Wire N Right-Hand C, D : Wire N Left-Hand : Wire N Right-Hand : Wire N Right-Hand S, T, W, X : Wire N Left-Hand S, T, W, X : Wire N Left-Hand K, N : Wire N Right-Hand K, N : Wire, p. 5

6 Ansaldo STS USA M-23A, M-23B, M-3 and Low-Profile M-23A and M-23B Machines with Mechanical Circuit Controller: Specifications and Ordering Information M-23B Switch Machines with Mechanical Circuit Controller Motor Gear Speed Control Order No. Layout Options (Vdc) Ratio (Sec.) Circuit Wiring N Right-Hand E, F : Wire N Left-Hand E, F : Wire N Left-Hand : Wire N Right-Hand : Wire N Right-Hand : Wire N Left-Hand : Wire N Left-Hand C, D : Wire N Right-Hand C, D : Wire N Left-Hand : Wire N Right-Hand : Wire N Right-Hand C, D : Wire N Left-Hand C, D : Wire N Right-Hand C, M : Wire N Left-Hand G, H : Wire N Right-Hand G, H : Wire N Left-Hand C, M : Wire N Left-Hand C, D : Wire N Left-Hand C, D : Wire N Left-Hand G, H : Wire N Right-Hand G, H : Wire N Right-Hand G, H : Wire N Left-Hand G, H : Wire N Right-Hand N : Wire N Left-Hand N : Wire N Left-Hand : Wire N Right-Hand : Wire N Right-Hand C, D : Wire N Left-Hand C, D : Wire N Left-Hand G, H : Wire N Right-Hand G, H : Wire N Left-Hand G, H : Wire N Right-Hand G, H : Wire N Right-Hand C, D : Wire N Left-Hand C, D : Wire N Left-Hand C, D : Wire N Right-Hand C, D : Wire N Left-Hand E, F : Wire N Right-Hand E, F : Wire N Right-Hand C, D : Wire N Left-Hand C, D : Wire N Left-Hand E, F : Wire N Right-Hand E, F : Wire N Left-Hand E, F : Wire N Right-Hand E, F : Wire N Left-Hand E, F : Wire N Right-Hand E, F : Wire N Left-Hand K, O, R : Wire N Right-Hand K, O, R : Wire N Left-Hand C, D, K, N, O, R : Wire N Right-Hand C, D, K, N, O, R : Wire N Left-Hand G, H : Wire N Right-Hand G, H : Wire N Left-Hand C, D : Wire N Right-Hand C, D : Wire N Right-Hand R, S, T, W : Wire N Left-Hand R, S, T, W : Wire N Right-Hand R, S, T, W : Wire N Left-Hand R, S, T, W : Wire, p. 6

7 M-23A, M-23B, M-3 and Low-Profile M-23A and M-23B Machines with ECC and MCU: Specifications and Ordering Information Ansaldo STS USA Specifications Weight: Dimen. (Overall): Motor Type: Motor Voltages: Motor RPM: Operating Times*: Clutch Settings: Control Ckt. Wiring: 860 lbs. (390 kg) 63.5 L x 33 W x 14 H (161.3 cm L x 83.8 cm W x 35.6 cm H) Fully enclosed perm. magnet type 20 Vdc or 110 Vdc (see tabs.) 500 RPM for 528:1 geared mach. 650 RPM for 360:1 geared mach RPM for 189:1 geared mach. 4.5, 8.0, 15.0, or 26/34 sec. (see tabs) (*Per AREMA standards. Times will vary depending upon actual operating conditions.) 14A for 189:1 geared machines 10A or 23A for 360:1 geared machines 12A for 528:1 geared machines 2-wire Ordering Information To order M-23A or M-23B switch machines with ECC and MCU: Refer to Configuration Guide at right. Guide gives all available design and operating options, each denotes with a letter. Go to ordering tabulations and select machine with desired options. Ordering Information (cont d) Also select machine according to desired motor voltage, operating speed and gear ratio. Refer to RSE-6J1 for tools (switch layout and shop maintenance) used to maintain style M machines. If ordering M-23A or M-23B machines for a new switch layout, please supply all required specifications, and mounting dimensions according to approved track plans (contact your ASTS USA Account Executive for any assistance needed). Request ASTS USA Service Manual SM-9662 for switch machine replacement parts. Configuration Guide A 15-Watt, 115V Motor Heater B Lock Rod Openings Closed C (Reference not used in this catalog edition.) D Equipped with Local/Remote Feature E 30-Watt, 115/230V Motor Heater Wired for 115V F Painted per PP-7905 Aluminum G (Reference not used in this catalog edition.) H Surge Suppressor PCB I (Reference not used in this catalog edition.) J (Reference not used in this catalog edition.) K Motor Heater ON/OFF switch L (Not applicable to M-23A and M-23B machines.), p. 7

8 Ansaldo STS USA M-23A, M-23B, M-3 and Low-Profile M-23A and M-23B Machines with ECC and MCU: Specifications and Ordering Information M-23A Switch Machines with ECC and MCU Motor Gear Control Order No. Layout Options (Vdc) Ratio Circuit Wiring (3) Notes N Left-Hand E, H, F :1 2-Wire MCU (1) N Right-Hand E, H, F :1 2-Wire MCU (1) N Left-Hand E, H, F :1 2-Wire MCU (1) N Right-Hand E, H, F :1 2-Wire MCU (1) N Left-Hand B, H :1 2-Wire MCU (1) N Right-Hand B, H :1 2-Wire MCU (1) N Left-Hand E, F :1 2-Wire MCU (1) N Right-Hand E, F :1 2-Wire MCU (1) N Left-Hand A, D, H :1 2-Wire MCU (1) N Left-Hand A, D, H, K :1 2-Wire MCU (1) N Right-Hand A, D, H, K :1 2-Wire MCU (1) N Left-Hand D :1 2-Wire MCU (1) N Right-Hand D :1 2-Wire MCU (1) N Left-Hand A, D, H :1 2-Wire MCU (2) N Right-Hand A, D, H :1 2-Wire MCU (2) N Left-Hand A, D, H :1 2-Wire MCU (1) N Right-Hand A, D, H :1 2-Wire MCU (1) N Left-Hand A, D, F :1 2-Wire MCU (1) N Right-Hand A, D, F :1 2-Wire MCU (1) N Left-Hand B, D, F :1 2-Wire MCU (1) N Right-Hand B, D, F :1 2-Wire MCU (1) N Left-Hand A, D, H :1 2-Wire MCU (1) N Right-Hand A, D, H :1 2-Wire MCU (1) N Left-Hand E, F :1 2-Wire MCU (1) N Right-Hand E, F :1 2-Wire MCU (1) Note (1): Configured for near point detection. Note (2): Configured for far point detection. Note (3): Wayside provides bipolar 2-wire motor feed to select Normal or Reverse motion. When one wire is "+", other wire is "-". ECC/MCU passes wayside polarity to motor terminals to obtain Normal or Reverse motion. M-23B Switch Machines with ECC and MCU Motor Gear Control Order No. Layout Options (Vdc) Ratio Circuit Wiring (4) Notes N Left-Hand A, D, H :1 2-Wire MCU (1) N Right-Hand A, D, H :1 2-Wire MCU (1) N Left-Hand E, F :1 2-Wire MCU (1) N Right-Hand E, F :1 2-Wire MCU (1) N Left-Hand A, D, H :1 2-Wire MCU (1) N Right-Hand A, D, H :1 2-Wire MCU (1) N Left-Hand A, D, H :1 2-Wire MCU (1) (2) N Right-Hand A, D, H :1 2-Wire MCU (1) (2) N Left-Hand A, D, H :1 2-Wire MCU (2) (3) N Right-Hand A, D, H :1 2-Wire MCU (2) (3) Note (1): Configured for near point detection. Note (2): Without auxiliary point detection proximity sensors (in all other machines). Note (3): Configured for far point detection. Note (4): Wayside provides bipolar 2-wire motor feed to select Normal or Reverse motion. When one wire is "+", other wire is "-". ECC/MCU passes wayside polarity to motor terminals to obtain Normal or Reverse motion., p. 8

9 M-23A, M-23B, M-3 and Low-Profile Ansaldo STS USA M-23A and M-23B Machines with Independent Point Detection: Specifications and Ordering Information Ordering Information To order M-23A or M-23B switch machines with independent point detection: Refer to Configuration Guide below. Guide gives all available design and operating options, each denotes with a letter. Go to ordering tabulations and select machine with desired options. Also select machine according to desired motor voltage, operating speed and gear ratio. Refer to RSE-6F3 to order retrofit Electronic Circuit Controller (ECC) for style M machines with mechanical circuit controllers. Refer to RSE-6F4 to order retrofit Electronic Biased Neutral Controller (EBNC) for M-23A and M-23B switch machines. Specifications Weight: Dimen. (Overall): Motor Type: Motor Voltages: Motor RPM: Operating Times*: Clutch Settings: Control Ckt. Wiring: 860 lbs. (390 kg) 63.5 L x 33 W x 14 H (161.3 cm L x 83.8 cm W x 35.6 cm H) Fully enclosed perm. magnet type 20 Vdc or 110 Vdc (see tabs.) 500 RPM for 528:1 geared mach. 650 RPM for 360:1 geared mach RPM for 189:1 geared mach. 5.0 sec. (*Per AREMA standards. Times will vary depending upon actual operating conditions.) 14A for 189:1 geared machines 23A for 360:1 geared machines 12A for 528:1 geared machines 3-wire Refer to RSE-6J1 for tools (switch layout and shop maintenance) used to maintain style M machines. If ordering M-23A or M-23B machines for a new switch layout, please supply all required specifications, and mounting dimensions according to approved track plans (contact your ASTS USA Account Executive for any assistance needed). Request ASTS USA Service Manual SM-9671 for switch machine replacement parts. Configuration Guide A-H (References not used in this catalog edition.) I Aluminum paint J, L (References not used in this catalog edition.) M-23A Switch Machines with Independent Point Detection Motor Gear Speed Control Order No. Layout Options (Vdc) Ratio (Sec.) Circuit Wiring N Left-Hand I, M :1 5 3-wire N Right-Hand I, M :1 5 3-wire M-23B Switch Machines with Independent Point Detection Motor Gear Speed Control Order No. Layout Options (Vdc) Ratio (Sec.) Circuit Wiring N Left-Hand I, M :1 5 3-wire N Right-Hand I, M :1 5 3-wire, p. 9

10 Ansaldo STS USA M-23A, M-23B, M-3 and Low-Profile M-3 Switch Machine with Mechanical Circuit Controller: Specifications and Ordering Information Ordering Information (cont d) Refer to RSE-6A4 for the following support equipment: Permanent magnet retrofit motor kits for old style M- 3, M-23A and M-23B machines. Latchout kit. Latch stand. Point detector bars Lock rods and lock connecting rods Specifications Weight: 810 lbs. (367 kg) Dimen. (Overall): 63.5 L x 33 W x H (161.3 cm L x 83.8 cm W x 26.0 cm H) Motor Type: Fully enclosed perm. magnet type Motor Voltages: 20 Vdc or 110 Vdc (see tabs.) Motor RPM: 500 RPM for 528:1 geared mach. 650 RPM for 360:1 geared mach RPM for 189:1 geared mach. Operating Times*: 4.5, 8.0 and 26.0 sec. (see tabs.) (*Per AREMA standards. Times will vary depending upon actual operating conditions.) Clutch Settings: 14A for 189:1 gearing Control Ckt. Wiring: 3-wire or 5-wire (see ordering tabs) Ordering Information To order a standard M-3 switch machines with mechanical circuit controller: Refer to Configuration Guide at right. Guide gives all available design and operating options, each denotes with a letter. Go to ordering tabulations and select machine with desired options. Also select machine according to desired motor voltage, operating speed and gear ratio. Refer to RSE-6F3 to order retrofit Electronic Circuit Controller (ECC) for style M machines with mechanical circuit controllers. Refer to RSE-6J1 for tools (switch layout and shop maintenance) used to maintain style M machines. If ordering style M-3 machines for a new switch layout, please supply all required specifications, and mounting dimensions according to approved track plans (contact your ASTS USA Account Executive for any assistance needed). Request ASTS USA Service Manual SM-6263 for switch machine replacement parts. Configuration Guide A 15W, 230V Heater in Circuit Controller B 15W, 230V Heater for Motor C 15W, 115V Heater in Circuit Controller D 15W, 115V Heater for Motor E 15W, 115/230V Heater in Circuit Controller F 15W, 115/230V Heater for Motor G 15W, 24V Heater in Circuit Controller H 15W, 24V Heater for Motor J Lock Rod Openings Closed K Provided without Main Terminal Board L Uses Harness N (Flag Type Terminals) M Uses Harness N (Flag Type Terminals) N Uses Circuit Controller without Point. Detector Latch O Clutch Set at 14 Amperes P Clutch Set at 10 Amperes Q Assembled without Latch for Retaining Machine in the Off-Power Position when Hand Crank Cover is Open R Aluminum Paint, p. 10

11 M-23A, M-23B, M-3 and Low-Profile Ansaldo STS USA M-3 Switch Machine with Mechanical Circuit Controller: Specifications and Ordering Information Configuration Guide (cont d) S LH Switch Machine Set Up for RH Indication or RH Switch Machine Set Up for LH Indication T 15w, 115v Heater for Motor. U Equipped With Telephone Jack in the Circuit Controller V For LH Switch Machine Set Up for RH Indication Machine is Stenciled LH Far Pt Cl. For RH Switch Machine Set Up for LH Indication Machine is Stenciled RH Far Pt. Cl. W X Y 1-1/4 Threaded Conduit Outlet Uses Crank Case Cover (N ) Pipe Plug (J032902) Not Required (Reference not used in this catalog edition.) Standard M-3 Switch Machines with Mechanical Circuit Controller Motor Gear Speed Control Order No. Layout Options (Vdc) Ratio (Sec.) Circuit Wiring N Right Hand C, L : Wire N Left Hand C, L : Wire N Right Hand C, M : Wire N Left Hand C, M : Wire N Right Hand C, D : Wire N Left Hand C, D : Wire N Right Hand C, D : Wire N Left Hand C, D : Wire N Left Hand E, F : Wire N Right Hand E, F : Wire N Left Hand C, D, J : Wire N Right Hand C, D, J : Wire N Right Hand X : Wire N Left Hand X : Wire N Right Hand C, D, Q : Wire N Left Hand C, D, Q : Wire N Right Hand : Wire N Left Hand : Wire N Right Hand C, D : Wire N Left Hand C, D : Wire N Left Hand D, S, W : Wire N Right Hand D, S, W : Wire N Left Hand C, D, J : Wire N Right Hand C, D, J : Wire N Left Hand C, D, P, S : Wire (Tabulation continued on following page.), p. 11

12 Ansaldo STS USA M-23A, M-23B, M-3 and Low-Profile M-3 Switch Machine with Mechanical Circuit Controller: Specifications and Ordering Information (Tabulation continued from previous page.) Standard M-3 Switch Machines with Mechanical Circuit Controller Motor Gear Speed Control Order No. Layout Options (Vdc) Ratio (Sec.) Circuit Wiring N Right Hand C, D, P, S : Wire N Left Hand C, D, J, R : Wire N Right Hand C, D, J, R : Wire N (1) Left Hand C, T, U : Wire N (1) Right Hand C, T, U : Wire N Left Hand C, D, J, P : Wire N Right Hand C, D, J, P : Wire N Left Hand C, D, J, P : Wire N Right Hand C, D, J, P : Wire N Left Hand C, D, J, P, S : Wire N Right Hand C, D, J, P, S : Wire N (1) Left Hand C, T, U, S : Wire N (1) Right Hand C, T, U, S : Wire N Left Hand C, D, S, V : Wire N Right Hand C, D, S, V : Wire N Left Hand C, D, U : Wire N Right Hand C, D, U : Wire N Left Hand C, D, S, U, V : Wire N Right Hand C, D, S, U, V : Wire N Left Hand C, D, J : Wire N Right Hand C, D, J : Wire N Left Hand C, D, P, S, V : Wire N Right Hand C, D, P, S, V : Wire N Left Hand C, D, J : Wire N Right Hand C, D, J : Wire Note (1): Machines available for replacement of Alstom/GRS machines with 2-wire control. Request Service Manual SM-6263 or contact ASTS USA for conversion kit. These machines include two 15W/115V heaters (for motor and circuit controller), and telephone jack in circuit controller compartment and machines are L.H. for R.H. indication, or R.H. for L.H. indication., p. 12

13 M-23A, M-23B, M-3 and Low-Profile Ansaldo STS USA M-3 Machines with ECC and EBNC: Specifications and Ordering Information Specifications Weight: 810 lbs. (367 kg) Dimen. (Overall): 63.5 L x 33 W x H (161.3 cm L x 83.8 cm W x 26.0 cm H) Motor Type: Fully enclosed perm.magnet type Motor Voltages: 20 Vdc or 110 Vdc (see tabs.) Motor RPM: 500 RPM for 528:1 geared mach. 650 RPM for 360:1 geared mach RPM for 189:1 geared machines Operating Times*: 4.5 or 8.0 sec. (see tabs) (*Per AREMA standards. Times will vary depending upon actual operating conditions.) Clutch Settings: 14A for 189:1 gearing Control Ckt. Wiring: 2-wire Ordering Information To order M-3 switch machines with ECC and EBNC: Refer to Configuration Guide below. Guide gives all available design and operating options, each denotes with a letter. Ordering Information (cont d) Go to ordering tabulations and select machine with desired options. Also select machine according to desired motor voltage, operating speed and gear ratio. Refer to RSE-6J1 for tools (switch layout and shop maintenance) used to maintain style M machines. If ordering M-3 machines for a new switch layout, please supply all required specifications, and mounting dimensions according to approved track plans (contact your ASTS USA Account Executive for any assistance needed). Request ASTS USA Service Manual SM-9662 for switch machine replacement parts. Configuration Guide A 15-Watt, 115V Motor Heater B, C (References not used in this catalog edition.) D Equipped with Local/Remote Feature E-K (References not used in this catalog edition.) L Surge Suppressor PCB Standard M-3 Machines with ECC and EBNC Motor Gear Control Order No. Layout Options (Vdc) Ratio Circuit Wiring Notes N Left Hand A, D, L :1 2-wire EBNC (1) N Right Hand A, D, L :1 2-wire EBNC (1) Note (1): Wayside provides fixed-polarity 2-wire motor power feed. One wire always "+" and other wire always "-". ECC/EBNC controls polarity applied to motor terminals to select Normal or Reverse operation., p. 13

14 Ansaldo STS USA M-23A, M-23B, M-3 and Low-Profile M-3 Machines with Independent Point Detection: Specifications and Ordering Information Specifications Weight: 810 lbs. (367 kg) Dimen. (Overall): 63.5 L x 33 W x H (161.3 cm L x 83.8 cm W x 26.0 cm H) Motor Type: Fully enclosed perm. magnet type Motor Voltages: 20 Vdc or 110 Vdc (see tabs.) Motor RPM: 500 RPM for 528:1 geared mach. 650 RPM for 360:1 geared mach RPM for 189:1 geared mach. Operating Times*: 3.0 sec. (*Per AREMA standards. Times will vary depending upon actual operating conditions.) Clutch Settings: All machines: 14A for 189:1 geared mach. Control Ckt. Wiring: 3-wire Ordering Information To order M-3 or switch machines with independent point detection: Refer to Configuration Guide below. Guide gives all available design and operating options, each denotes with a letter. Ordering Information (cont d) Go to ordering tabulations and select machine with desired options. Also select machine according to desired motor voltage, operating speed and gear ratio. Refer to RSE-6J1 for tools (switch layout and shop maintenance) used to maintain style M machines. If ordering M-3 machines for a new switch layout, please supply all required specifications, and mounting dimensions according to approved track plans (contact your ASTS USA Account Executive for any assistance needed). Request ASTS USA Service Manual SM-9671 for switch machine replacement parts. Configuration Guide A 15W, 115V Heater in Circuit Controller B 15W, 115V Heater in Motor C-L (References not used in this catalog edition.) M Circuit Controller without Latch Cam Block M-3 Switch Machines with Independent Point Detection Motor Gear Speed Control Order No. Layout Options (Vdc) Ratio (Sec.) Circuit Wiring N Left-Hand A, B, M :1 3 3-wire N Right-Hand A, B, M :1 3 3-wire, p. 14

15 M-23A, M-23B, M-3 and Low-Profile Ansaldo STS USA Low-Profile M-3 Machines: Specifications and Ordering Information Specifications Weight: 810 lbs. (367 kg) Dimen. (Overall): Length: 63.5 (161.3 cm) Width: 19 W (48.25 cm) - not including bars and covers. Height: With mounting plate = 9-7/8 (25.1 cm) Height: Without mounting plate = 9-5/8 (24.4 cm) Motor Type: Fully enclosed permanent magnet type Motor Voltage: 110 Vdc Motor RPM: 1430 RPM Gear Ratio: 189:1 Op. Bar Stroke: 6 (15.2 cm) Operating Time*: 5.0 seconds (*Per AREMA standards. Times will vary depending upon actual operating conditions.) Clutch Setting: 13A Control Ckt. Wiring: 3-wire Ordering Information To order a Low Profile M-3 switch machine, refer to tabulation below. If ordering style M-3 machines for a new switch layout, please supply all required specifications, and mounting dimensions according to approved track plans (contact your ASTS USA Account Executive for any assistance needed). Refer to RSE-6J1 for tools (switch layout and shop maintenance) used to maintain style M machines. Request ASTS USA Service Manual SM-6444 for switch machine replacement parts. Low-Profile M-3 Switch Machine with Mechanical Circuit Controller Point Motor Speed Gear Clutch Det. Heaters Order No. Layout (Vdc) (Sec.) Ratio Control Setting Latch (1) N Left-Hand :1 3-Wire 13A X X N Right-Hand :1 3-Wire 13A X X Note (1): Machines equipped with circuit controller and motor compartment heaters. MicroLok is a registered trademark of Ansaldo STS USA, Inc., p. 15

16 , p. 16

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