We Keep the World in Motion. Business Unit Oil & Gas

Transcription

1 We Keep the World in Motion. Business Unit Oil & Gas November 2016

2 Oil & Gas Why to use ELIN Motoren? Sustainable Development High Reliability High Efficiencies High Quality ATEX certified Low Life Cycle Cost Customer Designed Solutions ISO 9001 certified Innovation Modern Test Field Worldwide Services Skilled Technical Staff Flexible Order Processing Global Player Over 120 Years of Experience Worldwide References Page 2

3 Your motor will be manufactured in.. AUSTRIA in one of Europe s most modern motor- and generator manufacturing sites! A certified quality production! GERMANY Page 3

4 Oil & Gas Profit from our Experience in Following Sectors Oil & Gas Applications Air or water cooled asynchronous and slip ring motors (upstream, midstream, downstream applications) Air separation units Petro chemistry Extruder (medium voltage) Explosion proof applications: Ex n, e, p Gas compressors (Transport or Process) Oil pumps Sustainable Technologies Applications Heat/Cooling pumps Waste water aeration LNG applications H2, Methan, Ethan reforming CCS (Carbon Capture Storage) Application: underground gas storage 16,5 MW, inverter driven, 97,8% eff. ATEX Ex-p design Page 4

5 Oil & Gas Customers Advantage with ELIN Products Customer advantages for complete drive train when using ELIN motors: Optimized motor design according to customer specification Low starting current High acceleration torque Low voltage drop on grid Highest application/system efficiencies (e.g. 20MW: 98,1%) Lowest vibration levels for safe operation with compressors European quality in design and materials Experience in retrofit projects Worldwide Service network 20MW, 98,1% efficiency, Start up current: 4x FLC Page 5

6 Oil & Gas Experiences in Special Starting Conditions Customer specific starting conditions for different grid data: ELIN designs special motors for weak grids and difficult network data Low starting current High acceleration torque Low voltage drop on grid Further starting options Liquid starter (stepless) Oil-cooled Rheostat starter (stepped) Autotransformer Soft starter (electronic) Soft starter (FCMA) Starting inverter Start up via soft starter (Russia) Page 6

7 Oil & Gas Advantages for Inverter Driven Motors ELIN Motors match with nearly any MV inverter: High reliability in case of long term references Highest system efficiencies in defined speed ranges Low life time cycle costs and less maintenance Ex-p motors used with inverters in hazardous areas Ideal controlability in mid- and downstream applications Low stress on grid in case of low starting current Mechanical soft start for complete drive train Low spin operation to avoid mechanical deformation of the shaft Inverter driven motors acc. API670, 97,8%eff., ATEX Ex-p, GOST- U certified Page 7

8 Oil & Gas Explosion Protection Motors for hazardous areas EEx na solution applicable for zone 2 EEx p pressurized housing applicable for zone 1 and zone 2 EEx e increased safety applicable for zone 1 and zone 2 up to 6,6kV for Gas Group IIB ELIN Motoren GmbH is certified to produce motors according to the ATEX regulations. Page 8

9 Oil & Gas Motor Types & Cooling Method - AIR CODE IC411 IC511 IC611 IC01 (IP23) moreover * Motor Type Squirrel cage Slip ring HKG Power (based on 4-pole) Squirrel cage Slip ring Voltage Squirrel cage Slip ring 2.2 MW HKR/ HRR 8.0 MW 6.0 MW HKL/ HRL 18.0 MW 12.0 MW HKJ/ HRJ 30.0 MW 15.0 MW e.g. Forced cooling & channel connection for air inlet and air outlet HK_/ HR_ 30.0 MW 15.0 MW kv kv kv kv kv * The mentioned examples are a general overview about our products. We certainly will offer customer specific applications and requirements. Page 9

10 Oil & Gas Motor Types & Cooling Method - WATER Code IC81W (ICW37A81) Water jacket cooled (IC3A0W7) Motor Type Squirrel cage Slip ring Power (based on 4-pole) Squirrel cage 30.0 MW 20.0 MW Slip ring Voltage Squirrel cage Slip ring HKM/ HRM Motor Type Low Voltage High Voltage MKH/ HCZ Power (based on 4-pole) Squirrel cage 2.5 MW 1.5 MW Slip ring Voltage Squirrel cage kv kv Slip ring Page 10

11 Water Cooled Motors Air Cooled Motors Oil & Gas Product range Surface Cooled Motors IC kw up to 2,500 kw Tube Cooled Motors IC kw up to 8,000 kw Air Cooled Motors IC kw up to 15,000 kw Water Jacket Cooled Motors 350 kw up to 2,500 kw Water Cooled with Heat Exchanger 600 kw up to 30,000 kw Slip Ring Motors 500 kw up to 20,000 kw Page 11

12 Oil & Gas References Page 12

13 Project: GEA TECHNOFRIGO / Krasnodar Location: Krasnodar, Russia Year: 2010 Type: HKM-171 E02 Power: 5,300 kw Voltage: 6,000 V Cooling: Air- Water Cooled Quantity: 3 Application: Turbo Compressor Cameron 5R3MSG4G/30 Highlight: Smoothness of running Max. Shaft peak to peak level: 38 µm Balancing quality G 0.8 Oil pump at NDE Exp IIB T3, Zone 2 Starting current with soft starter 3 x Ia Page 13

14 Project: Burckhardt C./ GDF Location: worldwide Year: 2014 Type: HKM171E14 Power: 2,000 kw Voltage: 6,600V Cooling: Air/Water Quantity: 1 Application: Compressor for LNG application Highlight: Exp IIB T3, Zone1 DNV certified installation of motor not in line with the ship (longitudional) special offshore bearing design Page 14

15 Project: Ruhrpumpen / Kaztransoil Location: Kasachstan Year: 2015 Type: HKL-180 Z02 Power: 6,600 kw Voltage: 10,000 V Cooling: Air/Air Quantity: 2 Application: Oilpump Highlight: Ex II 3G Ex pz e ib IIC T3 Gc Ambient -40 till +40 C High level of auxiliaries Converter operation speed range 800 till 3000 rpm Page 15

16 Project: MAN / BASF LUHYCLO Location: Germany Year: 2013 Type: HKM-163 D04 Power: 2,770 kw Voltage: 10,000 V Cooling: Air/ Water Quantity: 1 Application: MAN Compressor Highlight: Exp IIB T3, Zone2 Pfisterer connection in MTB All terminal boxes and pipings in stainless steel High level of auxiliaries Page 16

17 Project: Siemens / POSCO Korea Location: Korea Year: 2012 Type: HRM-080 C04 Power: 7,850 kw Voltage: 6,000 V Frequency: 60 Hz Cooling: Air/Water Quantity: 3 Application: Turbo Compressor Siemens Highlight: KOSHA Design Exp IIC T3 Zone2 Design Brush lifting device Start via liquid starter Page 17

18 Project: LMF / Western GECO Location: all over the world Year: 2012 Type: MCZ-545 N04 Power: 1,400 kw Voltage: 690 V Cooling: Water Jacket cooled Quantity: 3 Application: Reciprocating compressor Highlight: DNV Certified Double shaft end IM2202 Flange mounted Operation on seismic research ship Page 18

19 Project: MAN / Rasfuel Location: Qatar Year: 2005 Type: HKR-110 Z02 Power: 3,075 kw Voltage: 6,600 V Cooling: Air Quantity: 3 Application: Turbo Compressor Highlight: Exp II A T3 Low noise level at 2-pole Motor 83 db(a) Starting current 4.4-times FLC Courtesy of MAN Turbo Page 19

20 Project: LMF/ Sarvestan and Saadat Abad Oil Field Location: Iran Year: 2011 Type: HKR-112 Z16 Power: 1,680 kw Voltage: 6,000 V Cooling: Air/Air Quantity: 2 Application: LMF Compressor Highlight: 373 rpm (16-poles) Exe IIB T3 Zone2 Frame size 1250mm High load interia 3500kgm² High starting torque 0,95xFLT IPS Standard (Iranian Petroleum Standard) Page 20

21 CAMERON, Tashkent Project: Location: Uzbekistan Year: 2014 Type: HKL-180 D02 Power: 6900 kw Voltage: 6300 V Frequency: 50 Hz Speed: 2984 rpm Cooling: Air/ Air cooled Quantity: 2 pieces Application: Compressor Highlight: Exp IIB T3 Zone 2 ambient temp -30 up to +55 C start up via soft starter starting current: 2,5xFLC low shaft vibration below 35µm Page 21

22 Project: Kobelco Japan / Borealis PP / Neste Oil Location: Schwechat, Austria Year: 2008 Type: HKE-550 L02 Power: 930 kw Voltage: 6,000 V Cooling: Air (IC411) Quantity: 1 Application: Turbo Compressor Highlight: EExe IIB T3 Zone 1 Highest efficiency η=97,67% Run out max 12,5µm Shaft vibration max 50µm Noise level at load max. 80dB Page 22

23 Contact Günther MAIER Director Business Unit Oil & Gas Phone: Fax: Mobile: Lukas LASSBACHER Business Unit Oil & Gas - Sales Phone: Fax: Mobile: lukas.lassbacher@elinmotoren.at Page 23