Franklin Electric Submersible Motors SUBMERSIBLE MOTORS. Motors Accessories. Product Information and Service
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1 Franklin Electric Submersible Motors SUBMERSIBLE MOTORS Motors Accessories Product Information and Service
2 Table of contents 4" Encapsulated Sacrifical Anode Kit Descriptions / Modelnumbers 01 Lead 4" Termination Kit 01 Leads for 4" Termination Kit s 02 PTC Leads 02 Control Boxes Standard Application / Specifications; 03 Outline Drawings 03 Model Numbers 04 Spare Parts Control Boxes 04 SubStartSC PSC Motor Starter Application / Specifications; Outlines, Model numbers 05 SubTronicSC PSC Motor Protection Application / Specifications; Outlines, Model numbers 06 SubDrive Constant Pressure Controller Application / Specifications; Outlines, Model numbers 07 Couplings Encapsulated and Rewindable 4" Couplings 08 6" Couplings 09 8" Couplings 10 6"/ 8" Encapsulated 6" PTC Temp. Control 11 6" / 8" SubMonitor Descriptions 11 6" / 8" SubMonitor Modelnumbers / Dimensions 12 6" / 8" PT 100 Standard 13 6" / 8" PT 100 HighTemp 14 Permanent Star-Plug 15 6" Pump connection screw Kit s 15 6" / 8" / 10" / 12" Rewindable 6" / 8" / 10" / 12" PT " Streamline Motor/Pump connection screw Kit s 15 All Motordesign Checking and Filling Kit 16 Motor Filling Liquid 16 Lead Termination Kit 1,5 up to 10mm² 16 Notes 17
3 Application: Corrosion Protection Corrosion protection in aggressive water Wells with extremely high levels of chlorides and other elements in combination with high temperatures will aggressively attack and corrode nearly any type of metal, including stainless steel. Typical severe applications are geothermal wells and mine wells, and applications with low service times. Material Specification: GG 25 Outline Drawing: SS HT Ordering information Type Material Part number SS GG HT GG LEAD 4" TERMINATION KIT Application: Specification: Allows detachable connection of different drop cables 2-plug - 4 motor short leads Removable water tight connector (with or without Strain relief) maximum submergence: 20 m max. current: handling capacity 16 Amp. max. cross section of drop cable: 2,5 mm 2 Outline Drawing: Ordering information Kit- Type Mod. Number Description Standard without. Strain relief Attention: (Limited shelf life of Resin and Hardener) Strain Relief incl. Strain relief Attention: (Limited shelf life of Resin and Hardener) 1
4 Application: Special Termination 2 Plug 4" Motor Short Leads Required for use of lead termination kit. Connected between termination kit and 4 inch motor Specification: Connector material: Ni plated brass, brass, rubber Lead material: rubber 2 / 3 wire lead with ground Optional strain relief Max. current 16 amps. Approvals: KTW Outline Drawing: Ordering information Mod. No. 2 - wire Mod. No. PSC / 3 - wire X1,5mm 2 1,5 m - without. Strain relief X1,5+1G1,5mm 2 1,5 m - without. Strain relief X1,5mm 2 2,5 m - without. Strain relief X1,5+1G1,5mm 2 2,5 m - without. Strain relief X1,5mm 2 1,5 m - incl. Strain relief X1,5+1G1,5mm 2 1,5 m - incl. Strain relief X1,5mm 2 2,5 m - incl. Strain relief X1,5+1G1,5mm 2 2,5 m - incl. Strain relief Specification: plastic 50 ml. syring special check valve adapter Test gauge Outline Drawing: Checking and Filling Mod.- No.: Filling liquid 5 L FES 92 Mod.- No.: PTC Lead (only as spare parts) Ø (mm 2 ) D (mm) 2X0,75 7,0 L [m]
5 Application: 3- wire Motor Control Boxes Control and Protection of Franklin Electric 3-wire single phase motors. Specification: Voltage: V Degree of protection: IP 23 Metal version Includes starting capacitor Manual reset overload Temperature range: -20 C C 50 Hz Outline Drawing: 0,25 0,75 kw Sizes (mm) A 125 B 215 C 68 Weights (Kg) 1,36 1,1 2,2 kw Sizes (mm) A 205 1,1 kw B 235 1,5 kw Weights (Kg) 2,8 C 145 2,2 3,0 3,7 kw Sizes (mm) Weights (Kg) A 205 B 408 3,7 kw 4,7 C 145 3
6 Ordering information: 220 / 230 / 240 V Motor Control Boxes Motor Rating Control Box Mod. Number 0,25 0, , , , , , , Spare Parts Control Box 50 Hz 0,25 0,75 kw 1,1 kw / 1,5 kw 2,2 kw 3,7 kw P N [kw] Box Nb. Run Overload relay Overload relay of Relay-Kit Start Capacitor Capacitor of main phases start phases Qty. Qty. Qty. Qty. Pos. 1 Pos. 2 Pos. 3 Pos. 4 Pos. 5 Qty. 0, , , , , , , µF 220V µF 220V µF 220V µ220V µF 220V µF 220V µF 220V * * * µF 370V µF 370V µF 370V µF 370V µF 370V
7 SubStartSC Single phase Submersible Motor Starter The SubStartSC range covers all PSC motors from 0.25kW to 2.2kW for all voltages. Ergonomic design, attention to detail and unique features make the SubStartSC motor starter range your first choice when considering submersible motor protection. In conjunction with Franklin Electric submersible motors you now have an tangible water system advantage resulting in ease of installation and reliable protection. Product features: Attention to detail every aspect engineered for the application The complete package The device is 100% compatible with the motor characteristics All in one name Reliability backed by the leader in submersible motors Ergonomically designed Mounting Easy wall mounting without destroying the protection rating of the enclosure. Wiring Sufficient space is provided for ease of wiring. Enclosure Protection IP54 Material IN Components ON/OFF switch lluminated integral ON/OFF switch for ease of power Circuit breaker Capacitor Thermal circuit breaker for protection of the motor. High quality motor run capacitor for long life Terminal board Terminal board suitable for ease of reliable connections Cable glands Cable glands to ensure IP54 rating Technical Specifications Mechanical Protection level IP54 External dimensions 168 x 142 x 85mm Weight 0,6-1,0 kg Mounting Temperature Humidity Electrical Voltage Current Power Standards IEC Wall mounting (mounting hardware provided) -10 C C 50% at 55 C (without condensation) V; - 6 / +10 %; 50Hz single phase 2,2-16 A 0,25-2,2 kw Submersible Motor Starter Specifications Motor Part Type Number 2 rating 1 (kw Nominal Current 3 (A) Maximal expected current 4 (A) Capacitor (μf) 450V ac SS025SC 0,25 2,5 8,4 12, SS037SC 0,37 3,4 11, SS055SC 0,55 4,3 16, SS075SC 0,75 5,8 21, SS110SC 1,10 8,6 31, SS150SC 1,50 10,6 35, SS220SC 2,20 16,0 54,2 70 Dimensions Notes: 1. Can be used with both V and V PSC motor ranges. 2. Type indicates motor power rating and motor type. 3. Nominal supply current at nominal voltage 4. Motor starting current under nominal conditions 5
8 Europa GmbH Model ST037PSC For 4 1~ Motors S1 V 220 kw 0,37 5,0 A max. 50 HZ V 230 HP 0,5 16 μf 450V V 240 Overload: Manual Reset Protection: IP 54 Standard: IEC DATE CODE 07G62 Made in Europe SubTronicSC Single Phase Motor Protection The SubTronicSC range covers all PSC motors from 0.25kW to 2.2kW for all voltages. Ergonomic design, attention to detail and unique features make the SubTronicSC motor starter range your first choice when considering submersible motor protection. In conjunction with Franklin Electric submersible motors you now have an tangible water system advantage resulting in ease of installation and reliable protection. Product features: Attention to detail every aspect engineered for the application The complete package The device is 100% compatible with the motor characteristics All in one name Reliability backed by the leader in submersible motors Ergonomically designed Mounting Easy wall mounting offering various options without destroying the protection rating of the enclosure. Wiring Reliable connectors are provided for ease of wiring. Motor compatible design Matching range Wide range of operation The SubTronicSC Protector range was designed to match the Franklin Electric range of PSC motors. Compatibility with motor design allows for a wide range of operation resulting in minimized nuisance tripping. Intelligent Protection and Management features Dry-run detection (without probes) Prevents motor and pump damage due to running the pump without water based on a proprietary reliable detection method. SubTronicSC Single phase Submersible Motor Protector Technical Specifications Mechanical Protection level External dimensions Weight Mounting Temperature Humidity Electrical Voltage Current IP x 230 x 95mm 0,6-1,0 kg Wall mounting (with options) -5 C C 50% at 55 C (without condensation) V; ± 10 %; 50Hz single phase 16 A Dry-run auto- reset Over & Under voltage Over current protection Faulty Start Protection Rapid Cycle Protection Indicators Automatic dry-run reset time is based on a proprietary search algorithm to find the best operating point for weak wells. Reset time 6 to 60 minutes. Prevents motor damage that may be caused by abnormal voltage conditions without limiting the range of operation, made possible by matching the design of the SubTronicSC Protector with the motor. Reset time approximately 3 minutes. Prevents operation under conditions where motor current may exceed safe levels due to bound pump or other fault condition. Detection is based on current heating capacity measurement to prevent unnecessary nuisance tripping. Reset time approximately 10 minutes. Prevents system damage due to factors such as faulty contacts or switch. Contact failure detection reacts fast and will prevent damage to system components. Prevents system damage due to factors such as continuous rapid cycling and excessive motor thermal cycling caused by waterlogged tank, faulty contacts or faulty pressure switch. Power 0,25-2,2 kw Standards IEC when supplied with suitably fused supply. SubTronicSC Single phase Submersible Motor Protector Models Part Number Type Motor rating (kw) Nominal Current (A) Maximal expected current (A) Capacitor (μf) 450V ac ST025PSC 0,25 2,5 8,4 12, ST037PSC 0,37 3,2 11, ST055PSC 0,55 4,2 16, ST075PSC 0,75 5,8 21, ST110PSC 1,10 8,4 31, ST150PSC 1,50 10,6 35, ST220PSC 2,20 16,0 54,2 70 SubTronicSC Single phase Submersible Motor Protector rear view dimensions Status Indication shows normal operation or other condition. Ø 5, Voltage Faulty voltage condition is indicated. Fault conditions Dry-run, Over current, Rapid Cycling, and Faulty start are indicated SubTronic SC - PSC 6 90
9 SubDrive Constant-pressure Contoller Franklin Electric s SubDrive constant pressure controller provides constant pressure by continually adjusting the speed of the pump to match water demand. Instead of draining and filling a large tank, a SubDrive system pumps more or less water as you need it. Finally, you ll be able to run the dishwasher, do laundry and water the lawn all at the same time! Product Features: Works with a standard three-phase, 60Hz, 230V Franklin Electric submersible motor IP 23(Indoor) enclosure Three phase performance with single-phase input High starting torque More efficient Smooth running Constant water pressure with a wide range of settings (2 to 6 bar) Soft start feature prevents water hammer and increases motor life Works with small pressure tanks or existing larger tanks Smart Reset technology allows well recovery before restarting the pump Complete well managment included Absolutly easy to install Excellent radio frequency interference shielding Built-in Diagnostics and Protection A Outlines (cm) SubDrive products all include diagnostic features and built-in protection for conditions that would be harmful to the system. Surge protection Underload Undervoltage Locked pump Open circuit Short circuit Overheated controller Constant Pressure Controls Specifications B C D F E A - 13,3 B - 29,2 C - 14,0 D - 24,8 E - 32,5 F - 35,6 G - 2,80 H - 1,3 G H SubDrive75 SubDrive100 SubDrive150 Rated Power 1,1kW 1,5kW 2,2kW Model No Input (From Power Source) Voltage [V] V / 1 Phase V / 1 Phase V / 1 Phase Frequency [Hz] 60 / 50 Hz 60 / 50 Hz 60 / 50 Hz Max. Amps (RMS) [A] 11 A 19 A 23 A Power Factor 1 (Constant) 1 (Constant) 1 (Constant) Output (To Motor) Voltage [V] Variable / 3 Phase Variable / 3 Phase Variable / 3 Phase Frequency [Hz] Variable (30-80 Hz) Variable (30-80 Hz) Variable (30-80 Hz) Max. Amps (RMS) [A] 8,1 A 10,9 A 17,8 A For Use With: Pump Rating [kw] 0,55, 0,75 or 1,1 kw (Selectable) 0,75, 1,1 or 1,5 kw (Selectable) 1,1, 1,5 or 2,2 kw (Selectable) Motor Rating [kw] 1,1 kw, 230 VAC, 60Hz (3-Phase) 1,5 kw, 230 VAC, 60Hz (3-Phase) 2,2 kw, 230 VAC, 60Hz (3-Phase) Pressure Sensor (Included) External External External Controller Weight [kg] 7,0 8,0 8,0 Carton Size (H x W x D) [cm] 42 x 31 x x 31 x x 31 x 23 Shipping Weight [kg]
10 Application: 4" MOTOR PUMP COUPLINGS Allow connection of pump to motors shaft. Specification: Material: 304 / 316 SS NEMA standard measuring on motor shaft separation washer between motor & pump shafts Coupling SS Coupling Insert only (316SS) Dimension D Max. / Min. Dimension N Max. / Min. Dimension H Max. / Min. 19,075 / 19,063 4,838 / 4,788 20,70 / 20,53 Coupling 2 316SS Dimension D Max. / Min. 17,50 / 17,48 D 8
11 Application: 6" MOTOR PUMP COUPLINGS Allow connection of pump to motors shaft. Specification: Material: 304 / 316 SS NEMA standard measuring on motor shaft separation washer between motor & pump shafts Outline Drawing: 6" Couplings Ordering information No. Coupling Material DIN / AISI Dimension A (mm) Max. / Min. Dimension B (mm) Max. / Min. Dimension C (mm) Max. / Min (304) (316SS) (304) (316SS) (304) (316SS) (304) (316SS) (304) (316SS) (304) (316SS) 19,075 / 19,063 20,70 / 20,52 4,84 / 4,79 20,025 / 20, ,76 / 22,60 6,05 / 6,00 22,025 / 22,013 25,53 / 25,32 8,03 / 7,98 22,250 / 22,238 24,54 / 24,36 6,43 / 6,38 25,025 / 25, ,70 / 28,30 8,03 / 7,98 25,425 / 25,413 27,74 / 27,56 6,43 / 6,38 9
12 8" Couplings Outline Drawing: Ordering information Coupling Material Dimension A (mm) Dimension B (mm) Dimension C (mm) Part No. DIN / AISI Max. / Min. Max. / Min. Max. / Min (304) 25,425 / 25,413 28,27 / 28,17 6,38 / 6, (316SS) (304) 30,188 / 30,175 33,73 / 33,63 7,96 / 7, (316SS) (304) 31,775 / 31,763 35,36 / 35,26 7,96 / 7, (316SS) (304) 38,125 / 38,113 42,37 / 42,27 9,55 / 9, (316SS) (304) 19,085 / 19,063 20,70 / 20,52 4,84 / 4, (304) 30,188 / 30,175 33,02 / 32,92 6,38 / 6, (316SS) (304) 22,250 / 22,238 24,54 / 24,36 6,43 / 6, (304) 22, ,011 25,53 / 25,32 8,03 / 7, (316SS) (304) 42,888 / 42,850 47,12 / 47,04 9,55 / 9, (304) 25,024 / 25,011 28,70 / 28,30 8,03 / 7, (316SS) 10
13 6" PTC (Positive Temperature Coefficient) Is a small semiconductor sensor placed inside the motor. It s resistance is constant in a wide temperature range and rises at a fixed point (J NAT ) very rapidly (see figure). The advantage of a PTC sensor is the very small construction which allows to integrate the sensor into the winding (between two coils) and measure the temperature immediately at an optimal point. Also a serial connection of more than one sensor is possible. Franklin PTC-equipped motors utilize three PTC sensors, connected in series, one in each motor winding. Motors with PTC sensor inside are equipped with an additional connector socket to connect a seperate PTC cable (2 x 0,75 mm 2 ). Franklin Electric does not offer the required sensing device, it is available from speciality dealers. (e.g. Siemens, Kriwan,...) PTC Lead Part numbers L SS 4 m m m m " / 8" Encapsulated SubMonitor Motor Protection Applications SubMonitor is designed to protect 3-phase pumps with service factor amp ratings (SFA) from 3 to 359A (approx. 3 to 200 Hp). Current, voltage, and motor temperature are monitored using three integrated current transformers. A digital display provides current and voltage readings for all three legs and allows the user to set up the SubMonitor quickly and easily. Protects Against Under/Overload Under/Overvoltage Current Unbalance Overheated Motor (if equipped with Subtrol Heat Sensor) False Start (Chattering) Phase Reversal Features Quick, Menu-driven Set-up Digital Display Shows Voltage and Current on All Three Legs at Once Fault Messages in Easily Understandable Text Rated for 190 to 600 Volts No Need for Additional Turns Around the CT or to Add External CTs Password Protection Option DIN Rail Mounting Option Stored Fault, Setting Changes, and Pump Run-time Information Easily Accessed Through Display Head Detachable NEMA 3R Display Unit Easily Mounted on Panel Door Turn-and-Push Adjustment Knob Base Unit Can Operate Independent of Detachable Head UL 508 Listed Display Real time display of voltage and current for each leg. Easy menu-driven setup and adjustment of monitoring parameters. 11
14 PRODUCT Models DESCRIPTION PH MAX AMPS RANGE VOLTS HZ MODEL SubMonitor Premium* 3 3 AMPS AMPS *Includes lightning arrestor and 3-year warranty. Dimensions PRODUCT SubMonitor Weight SHIPPING WEIGHT MOTOR CARTON SIZE in inches ( mm ) KG LBS KG LBS SubMonitor 1,5 3,3 3,0 6, x 11.5 x 6.75 (197 x 292 x 171) 12
15 6" / 8" Encapsulated PT100 Standard Its ohmic resistance is proportional to the sensed temperature. The FE field replaceable PT100 is potted into a screw holding the upper end bell. Because of his remote position relative to the windings, the sensing relay should be adjusted according to the below table. To install the PT100 sensor bolt, remove the top end bell bolt that is opposite of the lead and replace it with the PT100 screw. Tighten the sensor bolt to the torque values shown below. 6" PT100-4kW- 45kW Nm 8" PT100-30kW- 75kW Nm 93kW- 150kW Nm Franklin Electric does not offer the required sensing device, it is available from speciality dealers. Conditions Motor operating at nameplate output with 0.16 m/sec flow past the motor Motor that has been Derated with 1 m/sec flow past the motor Temp. of the water without motor operation Max. Trip temp. / Resistance Setting (for standard Lead lenght) 10 C 40 C / 115,5 Ω 15 C 44 C / 117,0 Ω 20 C 48 C / 118,6 Ω 25 C 51 C / 119,7 Ω 30 C 55 C / 121,3 Ω 35 C 59 C / 122,8 Ω 40 C 63 C / 124,3 Ω 45 C 66 C / 125,5 Ω 50 C 70 C / 127,0 Ω 55 C 74 C / 128,6 Ω 60 C 78 C / 130,1 Ω 6" PT100 Kit Number Motor Type Wire Insul. max. Medium Temp " all Ratings ½ - 20 UNF 6" all Ratings ½ - 13 UNC Europe Motors starting US Motors starting on 8" PT100 Kit Number Motor Type Wire Insul. max. Medium Temp. Lead (mm²) Lead length (m) PVC 60 C 3X0,35 10 PVC 60 C 3X0,50 10 Lead (mm²) Lead length (m) kW (Type 2.1) PVC 60 C 3X0, kW (Type 1) PVC 60 C 3X0,
16 6" / 8" Encapsulated PT100 HighTemp Its ohmic resistance is proportional to the sensed temperature. The FE field replaceable PT100 is potted into a screw holding the upper end bell. Because of his remote position relative to the windings, the sensing relay should be adjusted according to the below table. To install the PT100 sensor bolt, remove the top end bell bolt that is opposite of the lead and replace it with the PT100 screw. Tighten the sensor bolt to the torque values shown below. 6" PT100-4kW- 30kW Nm 8" PT100-30kW- 110kW Nm Franklin Electric does not offer the required sensing device, it is available from speciality dealers. Conditions Motor operating at nameplate output with 0.16 m/sec flow past the motor Temp. of the water without motor operation Max. Trip temp. / Resistance Setting 50 C 60 C 60 C 70 C 70 C 80 C 75 C 85 C 80 C 90 C 6" PT100 HighTemp90 max. Medium Kit Number Motor Type Wire Insul. Temp. 90 C 100 C Lead (mm²) Lead length (m) K Silicon 90 C 3X0, kW K Silicon 90 C 3X0, " PT100 HighTemp75 max. Medium Kit Number Motor Type Wire Insul. Temp. Lead (mm²) Lead length (m) K Silicon 90 C 3X0, kW (Type 1) K Silicon 90 C 3X0,
17 6" Permanent-Star Plug For some applications it may be necessary to permanently run a star-delta submersible motor in star connection. This may be achieved by using the PERMANENT-STAR-PLUG. This connector short - circuits all three pins in one of the two motor sockets and is designed to replace one lead. Kit- Part No.: SS The voltage for permanent star operation is 1,73 times higher than the one called for on the motor nameplate. Please contact FE Service if in doubt. 6" CT - Pump connection screw Kit s F Material L / mm L T / mm H / mm F / mm Mod.- No.: Kit 1 316SS 31,75 31, H L LT Kit 2 316SS 44,45 31, Rewindable Motor Parts PT 100 Rewindable Motors (6"/8"/10"/12") Ø [mm 2 ] D [mm] Lead Lenghts [m] 304/316* 904L PT 100 4X0, Mod.- No. : PT 100 4X0, Mod.- No. : PT 100 4X0, Mod.- No. : PT 100 4X0, Mod.- No. : " Rew. Streamline - Pump connection screw Kit s Material Mod.- No.: 316SS (stud torque = 45 N/m) 15
18 All Motor Designs Checking and Filling Specification: plastic 50 ml. syringe special check valve adapter Test gauge Outline Drawing: Mod.- No.: Motor Filling Liquit Motor Filling liquid 5 L FES92 Mod. Nb.: " Encapsulated FES93 8" Encapsulated Standard FES91 6" Encapsulated Standard FES91 8" Encapsulated HighTemp75 FES92 6" Encapsulated HighTemp90 FES92 Rewindable Motors All FES93 Lead Termination Kit 1,5-10mm² 3M Quality 4 wire 1,5-10mm² up to 1,1kV Mod.- No.:
19 Notes 17
20 Product Marketing Tel.: +49 (0) 6571 / Fax: +49 (0) e- mail: info@franklin-electric.de Field Service Tel.: +49 (0) 6571 / Fax: +49 (0) e- mail: field-service@franklin-electric.de Franklin Electric Europa GmbH Rudolf-Diesel-Straße 20 D Wittlich/Germany Tel. +49 (0) / Fax. +49 (0) / info@franklin-electric.de Date: March 2010 Doc.Nb.: , Rev.:07
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