Franklin Electric Europa GmbH 6" Encapsulated HighTemp90 Motors Product Information and Service

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1 Franklin Electric Europa GmbH 6" Encapsulated HighTemp90 Motors Product Information and Service

2 QUALITY IN THE WELL QUALITY AVAILABILITY SERVICE INNOVATION

3 Product Information and Service Table of contents 6" Encapsulated Motors HighTemp 90 C Accessories Motor Filling Liquid Motor Filling Kit " Permanent Star Plug " Pump Connection Screws Motor Coupling 6" PT100 6" and 8" Encapsulated Motors Technical changes without notice Techn. nderungen or ehalten Modi cations techniques r ser es sans pr a is 930

4 6" Encapsulated Motor HighTemp 90 C Submersible Motors Quality in the Well These 6" encapsulated motors, manufactured in S 9001 certi ed facilities, are built for dependable operation in 6" diameter or larger water wells with ambient temperature up to 90 C. Water lubricated thrust and radial bearings enable a maintenance free operation. A special diaphragm ensures pressure compensation inside the motor. The motor is lled with a special FES92 uid, pro iding frost protection down to -1 C storage temperture. The Sand ghter SiC seal system is standard. Product advantages: 6" Encapsulated Motors Standard: Up to 90 C ambient temperature Increast thrust capacity up to 30 C o cooling ow in larger wells 12" open reser oirs up to 30 C ambient Hermetically sealed encapsulated stator, anti track, self healing stator resin Removable Water Bloc lead connector Sand ghter Motor with SiC-Mechanical Seal High ef ciency electrical design for low operation cost All motors pre lled and 100 tested. Ma. storage temperature -1 C - 60 C High temperature leads on contaminating FES92 - lled design Motors 22kW and 30kW standard in 4 k Thrust ersion Standard Motor: 3, kw 6" EMA double ange Protection: IP 68 Starts per hour: 20 Installation: vertical/horizontal Standard oltage: / 0Hz, 460 /60Hz oltage tolerance 0Hz: -10 / 6 U N oltage tolerance 60Hz: 10 U N Motor protection: Select thermal overloads according to DIN Insulation: Class F Rated ambient temperature: 90 C Cooling ow: min. 0,16 m/s Motor lead in 4m length Options Other voltages - start pos. of cables 90 4 kn High Thrust version Motors complete in 316 SS 4 Technical changes without notice Techn. nderungen or ehalten Modi cations techniques r ser es sans pr a is 930

5 6" Encapsulated Motors P N [kw] P N [Hp] U N [V] 6" HighTemp90 Model Numbers 50 Hz Model Number Digit 1 6 Model Number Digit 7-11 DOL Y SS High Thrust 45000N Motor Version 3, X 3000X **63X 5,5 7, X 3000X **63X 7, X 3000X **63X X 3000X **63X X 3000X **63X 18, X 3100X **63X X 3100X Standard X 3100X Standard 6" HighTemp90 Model Numbers 60 Hz P N [kw] P max. [kw] 3,7 4,3, 6,3 7, 8, ,6 1 17,2 18, 21, , ,5 U N [V] Model Number Digit 1 6 Model Number Digit 7-11 DOL Y SS High Thrust 45000N Motor Version X 3000X **63X X 3000X **63X X 3000X **63X X 3000X **63X X 3000X **63X X 3000X **63X X 3000X **63X X 3000X **63X X 3000X **63X X 3000X **63X X 3000X **63X X 3000X **63X X 3000X **63X X 3000X **63X X 3000X **63X X 3100X **63X X 3100X **63X X 3100X **63X X 3100X Standard X 3100X Standard X 3100X Standard X 3100X Standard X 3100X Standard X 3100X Standard Technical changes without notice / Techn. nderungen vorbehalten / Modi cations techniques r serv es sans pr avis / 930

6 6" Encapsulated Motors 6" HighTemp 90 Performance Data 50 Hz P N [kw] Thrust F [N] 3, , , , , , U N [V] n N [min -1 ] I N [A] I A [A] (Eff.) [%] at % load at % load T N [Nm] T A [Nm] ,8 49, ,78 0,8 0,88 12,4 27, , 2, ,74 0,82 0,86 12,3 31, ,4 4, ,70 0,79 0,84 12,3 34, ,7 78, ,77 0,8 0,88 18,6 42, ,3 83, ,72 0,81 0,86 18,4 48, ,3 86, ,67 0,77 0,84 18,4 2, , ,76 0,84 0,88 24,7 68, , ,69 0,79 0,8 24, 76, , ,6 0,76 0,83 24, 83, , ,74 0,83 0,8 37,0 99, , ,67 0,77 0,82 36,9 111, , ,61 0,73 0,79 36,7 123, , ,73 0,82 0,87 49,6 143, , ,6 0,77 0,83 49,4 161, , ,60 0,72 0,80 49,2 196, , ,70 0,80 0,86 61,9 199, , ,62 0,74 0,82 61, 227, , , 7 0,69 0,78 61,4 248, , ,76 0,83 0,88 74,3 196, , ,70 0,80 0,8 74,0 221, , ,6 0,76 0,82 73,8 241, , ,70 0,80 0,86 99,2 267, , ,63 0,7 0,82 98,7 301, , , 8 0,70 0,78 98,4 326,7 Electrical Connection DOL YD U V W PE black grey brown yellow/green 6 Technical changes without notice / Techn. nderungen vorbehalten / Modi cations techniques r serv es sans pr avis / 930

7 H 6" Encapsulated Motors 6" HighTemp 90 Performance Data 60 Hz P N [kw] P max [kw] Thrust [N] 4,0 4, ,5 6, ,5 8, , , ,5 21, , , U N [V] Hz n N [min -1 ] I max [A] I A [A] LINE TO LINE RESISTANCE OHMS " High Temp 90 Motor Leads* 304 / 316SS P Jam Nut L Ø H B N Part numbers [kw] Material (m) (mm 2 (mm) (mm) All Ratings 316 SS 4 3 8,4 mm 2 21, mm 0,3mm 9,4 mm 0,3mm Ø L B *Cables are designed for submerged operation. For air operation please consult Franklin Electric. Technical changes without notice / Techn. nderungen vorbehalten / Modi cations techniques r serv es sans pr avis / 930 7

8 6" Encapsulated Motors Kit A2 Thrust Bearing N Thrust Bearing Kit A N 45kN Conversion Kit A4 4,0-30kW 6" HighTemp 90 Encapsulated Cast Iron Version 4-30 kw Inkl.Pos.: Inkl.Pos.: incl. Pos.: see page Kit B3 Seal Kit Inkl.Pos.: , Kit C4 Slinger Kit Inkl.Pos.: Kit D5 Screw Kit Inkl.Pos.: Kit E* Radial Bearing Kit Inkl.Pos.: Kit C Kit C 2 Kit C 3 Kit C Kit B DOL Y incl.pos.: 8,12 Kit D 5 8 Valve P 8.1 Filter see page Kit B kN Version - Kit A4 Kit E incl.pos.: 12 Kit E Kit B 18 see page Kit D 20 Kit B Kit E ,0-18,5 kw 26 Kit A2 25 Kit A Kit B Kit B kw 26 Kit A Kit D 8 Technical changes without notice / Techn. nderungen vorbehalten / Modi cations techniques r serv es sans pr avis / 930

9 6" Encapsulated Motors 6" HighTemp 90 Encapsulated 316SS 4-30 kw Kit A2 Kit A3 Thrust Bearing N Thrust Bearing N Inkl.Pos.: Inkl.Pos.: Kit B3 Seal Kit Inkl.Pos.: , Kit C4 Slinger Kit Inkl.Pos.: Kit D5 Screw Kit Inkl.Pos.: Kit E* Radial Bearing Kit Inkl.Pos.: Kit C Kit C Kit C Kit C Kit B see page DOL Y incl.pos.: 8, 12 8 Valve P 8.1 Screw Kit D 5 see page Kit B Kit E incl.pos.: 12 Kit E Kit B see page Kit D Kit B 44 Kit E ,0-18,5 kw 26 Kit A2 25 Kit A2 20 Kit B Kit B kW 26 Kit A Kit D Technical changes without notice / Techn. nderungen vorbehalten / Modi cations techniques r serv es sans pr avis /

10 6" Encapsulated Motors 6" HighTemp 90 Replacement Stators and Rotors 50 Hz DOL P N U N Thrust Rotor 316 Motor [kw] [V] F [N] Stator 316 Motor Stator 316 Model No. Model No. Model No. Model No. Model No. 3, ***** ***** , ***** ***** , ***** ***** , ***** ***** , ***** ***** , ***** ***** , ***** ***** , ***** ***** " HighTemp 90 Replacement Stators and Rotors 60 Hz P max [kw] 4,3 6,3 8,6 12,6 17,2 21,3 25,3 34,5 U N [V] Thrust F [N] Motor Model No. DOL Stator 316 Model No. Motor Model No. Stator 316 Model No *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** Rotor 316 Model No Technical changes without notice / Techn. nderungen vorbehalten / Modi cations techniques r serv es sans pr avis / 5930

11 6" Encapsulated Motors 6" HighTemp 90 Motor Design 4-30 kw 304 / 316SS 4 threaded holes 1/2-20 UNF-2B hole circle - Ø111,2±0,3 Material DIN / AISI Part SS Shell Upper end bell Cast iron powder coated Lower end bell Cast iron Cast iron Thrust housing Cast iron powder coated Mechanical seal SiC / SiC SiC / SiC Seal cover Slinger Viton Viton Shaft end Diaphragm Viton Viton Lead EPR EPR Jam Nut (Lead) Lead bushing P N [kw] 304 L [mm] 316 L [mm] Motor Sizes Motor Package Size [mm] Shipping Weight [kg] , , , ,7 1476, ,2 1629, Technical changes without notice / Techn. nderungen vorbehalten / Modi cations techniques r serv es sans pr avis /

12 Motor Filling Liquid Accessories Filling liquid 5 L FES92 4" Encapsulated FES93 8" Encapsulated Standard FES91 6" Encapsulated Standard FES91 8" Encapsulated HighTemp75 FES92 6" Encapsulated High- Temp90 FES92 Rewindable Motors All FES93 FES91 FES92 FES93 Part number: Motor Filling Kit This kit contains all necessary tools to check and replenish Franklin Electric submersible motors with FES 91, 92 or 93 lling liquid ll solution/concentrate must be ordered separately. Part number: Application 6" Permanent Star Plug For some applications it may be necessary to permanently run a star-delta submersible motor in star connection. This may be achieved by using the PERMANENT- STAR-PLUG. This connector short - circuits all three pins in one of the two motor sockets and is designed to replace one lead. Part- Nb.: Part- Nb.: 316SS " CT - Pump connection screw Kit s F Material L / L T [mm] H [mm] F [mm] Mod.- No.: H LT L 316SS 38, Technical changes without notice / Techn. nderungen vorbehalten / Modi cations techniques r serv es sans pr avis / 5930

13 Application Accessories Couplings Franklin Electric offers this line of motor-pump couplings for ma imum customer convenience in matching the Franklin motor to a variety of pump shafts. Couplings are designed to transmit the pump thrust to the motor in order to provide ma imum bene ts from the Franklin internal thrust bearing construction. Hardened stainless steel spacer discs in the 4" and 6" couplings assure positive bearing between motor and pump shafts, and assure full support for downward thrust created by the pump. 8" couplings DO NOT contain hardened spacer discs, since the motor shaft itself is hardened. 6" Motor Pump Couplings Application: Allow connection of pump to motors shaft. Material: 304 / 316 SS NEMA standard measuring on motor shaft separation washer between motor & pump shafts Outline Drawing: 6" Couplings Ordering information No. Coupling Material DIN / AISI SS SS SS SS SS SS Dimension A (mm) Max. / Min. Dimension B (mm) Max. / Min. Dimension C (mm) Max. / Min. 19,075 / 19,063 20,70 / 20,52 4,84 / 4,79 20,025 / 20, ,76 / 22,60 6,05 / 6,00 22,025 / 22,013 25,53 / 25,32 8,03 / 7,98 22,250 / 22,238 24,54 / 24,36 6,43 / 6,38 25,025 / 25, ,70 / 28,30 8,03 / 7,98 25,425 / 25,413 27,74 / 27,56 6,43 / 6,38 Technical changes without notice / Techn. nderungen vorbehalten / Modi cations techniques r serv es sans pr avis /

14 Accessories 6" Encapsulated PT100 HighTemp Its ohmic resistance is proportional to the sensed temperature. The FE eld replaceable PT100 is potted into a screw holding the upper end bell. Because of his remote position relative to the windings, the sensing relay should be adjusted according to the below table. PT100 connection white white/blue red/blue red 4,61mm To install the PT100 sensor bolt, remove the top end bell bolt that is opposite of the lead and replace it with the PT100 screw. Tighten the sensor bolt to the torque values shown below. 6" PT100-4kW- 30kW Nm Franklin Electric does not offer the required sensing device, it is available from speciality dealers. Conditions Motor operating at nameplate output with 0.16 m/sec Temp. of the water without motor operation Max. Trip temp. / Resistance Setting 50 C 60 C 60 C 70 C 70 C 80 C 75 C 85 C 80 C 90 C 90 C 100 C Kit Number Motor Type Wire Insul. 6" PT100 HighTemp90 max. Medium Temp. Lead (mm²) Lead length (m) K Silicon 90 C 4X0, kW K Silicon 90 C 4X0, Technical changes without notice / Techn. nderungen vorbehalten / Modi cations techniques r serv es sans pr avis / 5930

15 Accessories QUALITY IN THE WELL GB Franklin Electric is the world largest manufacturer of submersible motors. Our broad product line, quality manufacturing, on time delivery and outstanding service make us the number one choice of pumps manufacturers, distributors and installers worldwide. We invite you to visit our web site at: D F Franklin Electric ist der größte Hersteller von Unterwassermotoren weltweit. Unsere weite Produktfamilie, die hohe ualit t der Fertigung, die gute Verf gbarkeit und der außerordentliche Service machen uns zur ersten Wahl f r Pumpenhersteller, H ndler und Installateure weltweit. Bitte besuchen sie unsere Internet Hompage unter: www. franklin-electric.eu Franklin Electric est le plus grand constructeur mondial de moteurs lectriques immerg s. Notre large gamme de produits, la qualit de nos fabrications, nos d lais de livraison courts et notre support client hors du commun, font que nous sommes le choi pr f rentiel des fabricants de pompes, distributeurs et installateur dans le monde entier. Nous vous invitons à visiter notre site Internet: E Franklin Electric es la mayor fabricante mundial de motores el ctricos suimergibles. Nuestra amplia gama de productos, fabricación de calidad, entregas puntuales y e cepcional servicio hace de nosotros la elección n mero uno entre los fabricantes de bombas, distribuidores e instaladores en todo el mundo. Le invitamos a visitar nuestra página web en: Franklin Electric Product Line Technical changes without notice / Techn. nderungen vorbehalten / Modi cations techniques r serv es sans pr avis /

16 Franklin Electric Europa GmbH Rudolf-Diesel-Strasse 20 D Wittlich/Germany Tel.: +49 (0) 6571 / Fax: +49 (0) 6571 / info@franklin-electric.de 16 September 2014 Technical changes without notice / Techn. nderungen vorbehalten / Modi cations techniques r serv es sans pr avis / 5930

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