amp ramp Operators Manual Page 1 Saftronics 2S Ltd Turnbridge Mills Quay Street Huddersfield West Yorkshire HD1 6QT

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1 amp ramp Operators Manual Saftronics S Ltd Turnbridge Mills Quay Street Huddersfield West Yorkshire HD 6QT Tel: Fax: Website: sales@saftronics.co.uk Issue April 00 Page

2 Page Page Amp Ramp Specification Mains Voltage 380/45V Mains Frequency Control Voltage Parameter Adjustment 50/60Hz Not required Pedestal Current % I Ramp Up Time seconds Current Limit % I LED Indication Red Ready Yellow Ramping Orange Current Limit Green Full Speed Red Flashing Drive rating exceeded Relay Outputs Overload Ratings Starts per Hour Top of Ramp - N/O Volt Free Contact A/00VA AC (0-40V) Run-N/O Volt Free Contact A/50VA AC (0-40V) 00% Continuous Current 300% Current for 30 seconds 600% Current for 6 seconds 0 per hour evenly spaced, more possible by derating. CE Marking CE marked to generic standards in accordance with BS EN using capacitive filter internally fitted. Heat Loss 4.5 Watts per Amp Cooling Naturally cooled heatsink up to kw, fan cooled 30kW and above. Fan voltage 40V. All heatsinks mounted vertically, allowing 50mm around unit for cooling. Available Sizes 0SA-5 5kW Amp Ramp 30A rated 0SA- kw Amp Ramp 45A rated 0SA-30 30kW Amp Ramp 60A rated 0SA-37 37kW Amp Ramp 75A rated 0SA-45 45kW Amp Ramp 85A rated 0SA-63 63kW Amp Ramp 0A rated 0SA-75 75kW Amp Ramp 45A rated 0SA-90 90kW Amp Ramp 70A rated 0SA-0 0kW Amp Ramp 05A rated High Speed Fuses Recommended for thyristor protection. See Page 6 for more details

3 Amp Ramp Dimension Details Amp Ramp Connections 5kW/kW AMP RAMP 5kW DEPTH - 35mm MTG HOLE - Ø6.6 WEIGHT - 5Kg SW 5kW AMP RAMP kw DEPTH - 70mm MTG HOLE - Ø6.6 WEIGHT - 8Kg SW L L L3 U V W L L L3 MAINS SUPPLY 30-63KW AMP RAMP U V W MOTOR SUPPLY DEPTH - 70mm MTG HOLE - Ø6.6 WEIGHT - 9Kg START CONTACT NOT USED CT INTERNALLY CONNECTED RUN CONTACT OUTPUT NOT USED TOP OF RAMP CONTACT OUTPUT SW - 0KW AMP RAMP 75-0KW AMP RAMP 38 DEPTH - 95mm MTG HOLE - Ø6.6 WEIGHT - 7Kg L L L3 U V W L L L3 MAINS SUPPLY U V W MOTOR SUPPLY Page START CONTACT NOT USED CT INTERNALLY CONNECTED RUN CONTACT OUTPUT NOT USED TOP OF RAMP CONTACT OUTPUT

4 Fitting & Operating Instructions - Ensure unit is mounted vertically in a suitable dry, dust and vibration free enclosure, with connection terminals at the bottom. - Electrical connections must be made as shown on drawings. Phase rotation must be correct ie: L, L, L3 = R, Y, B. PLEASE NOTE IF PHASE ROTATION IS NOT CORRECT READY LED WILL NOT LIGHT AND UNIT WILL TRIP. - The unit should be used in conjunction with a suitably rated thermal overload to protect the motor and semiconductor fuses, to protect the thyristors. Setting Up Switches Please note, on Amp Ramp there are two switches that are relevant, and must be set by the user. SW: Fitted to 5kW Amp Ramp to select the motor kw SW: Fitted to Amp Ramps to set stop delay and re-start delay SW: Firstly the current feedback must be scaled by setting the selection switches placed above the terminals. The following table gives the switch settings for standard motor ratings. Please note this is only necessary on 5kW model, all other models are factory scaled for correct feedback. SW- Stop Delay If the soft starter is to be used with a by-pass contactor, SW- should be set to the on position. This will reduce contact burning by allowing the soft starter to break the current instead of the by-pass contactor. SW- Re-start Delay This function prevents re-starting of the motor for a period of approximately 0 seconds. This is particularly desirable in the case of high interia loads where the motor may continue to rotate at speed after the power is removed. If a quick re-start is required, for example, in the case of a dual speed motor, the function may be disabled by setting SW- to the on position. Setting Up - Potentionmeters Initial adjustments: Pedestal - Minimum Current Limit - Maximum Ramp Time - Maximum Start the drive and increase the pedestal until the motor just starts to turn, i.e. sufficient torque is present to just overcome the stiction. It may be neccesary to start/stop the unit a few times to ensure the optimum setting. Then reduce the ramp time to give the desired start period. With high interia loads it may be neccesary to limit the current using current limit adjustment. The time taken to reach full speed will then be affected by the current limit setting. Switch Number kw Rating = Up = Down Page Page 3

5 Typical Circuit Amp Ramp - No By-Pass C C Typical Circuit Amp Ramp - with By-Pass C C C Page 4

6 Page Page 5 Emc and Amp Ramp In order to achieve compliance with generic EMC standards in accordance with BS EN , it is necessary to fit capacitive filter. On kw Amp Ramp and above, an internal filter is fitted in order to be compliant with the standards. An internal filter can be fitted to 0SA-5 upon request. Important Information:. When power factor correction capacitors are used, they must be connected on the supply side of the soft start and energised when the motor has reached full speed.. For applications where forward and reverse operation is required, the contactors MUST be wired in the output of the Amp Ramp as the units are phase sensitive 3. Amp Ramp 5kW and above are fitted with Top of Ramp for energising by-pass contactors. Circuit Diagram for this is shown on page Please note, if changing a control card on Amp Ramp, the units are fitted with burden resistors to ensure correct feedback from internal CT s. Please ensure correct burden resistors are fitted to new control card. Fuses for Amp/Ramp High speed fuses are recommanded for protection of thyristors and these are available in sets of three, supplied with fixings. The recommended fuse sizes are shown in the table below: Fuses are supplied with the following fixing types: DIN size 0000 body 80A-00A DIN size 000 body 60A-35A DIN size 00 body 400A Dimensions and fuse holder details are shown on page 6. Soft Start Type Fuse Product Code Current Rating 0SA-5 70M06 80A 0SA- 70M07 00A 0SA-30 70M39 60A 0SA-37 70M30 00A 0SA-45 70M30 00A 0SA-63 70M3 50A 0SA-75 70M3 35A 0SA-90 70M6 400A 0SA-0 70M6 400A

7 Fuse Dimensions 80 0 Page AMP FUSE AMP FUSE

8 Saftronics EMC Tests Product: Amp Ramp 0SA Range Filters: Internal capacitive filter at 5kW and above EMC Immunity Tests. Electrostatic discharge test - IEC 80- Test level 4kV. Radio frequency electromagnetic field - ENV 5040 Test Level 0V/M 80% amplitude modulated at khz 3. Fast transients tests - IEC 80-4 Test level kv EMC Emissions Tests. Compliance with radiated and conducted emissions to EN5008- (class A) Please refer to graph of results All tests are conducted in accordance with BS EN Please refer to EMC Guide for installation guidelines dbuv DP AV MHz Page Page 7

9 Issue Numbers Issue Description/Modification Date Modified Checked Initial issue March 00 - AD All pages - Reference to 4kW Amp Ramp Removed /4/0 AD SM Page 8

DEVICE STATE/BYPASSED FAILURE OVERLOAD

DEVICE STATE/BYPASSED FAILURE OVERLOAD Technical specifications Type 5. 7. Control electronics Rated values Terminal Rated control supply voltage A1A2 V AC 115 230 115 230 Tolerance % -15+10-15+10 Rated control supply STANDBY ma 15 15 Rated