Wmagnet Drive System.
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1 Motors Automation Enery Transmission & Distribution Coatins Drive System Super Premium Efficiency Lihter and compact Wide speed rane with constant torque Extended Life time
2 Drive System System with permanent manet motor, super premium efficiency, driven by a frequency inverter. Perfect for applications where speed variation, low noise level and reduced size are essential. Motor The motor with the reatest efficiency and savins on the market. The rotor with permanent manets uarantees hih performance, makin it possible to draw more power per frame, reducin installation space and noise, in addition to uaranteein efficiency levels reater than hih efficiency motors defined by standards. The motor is driven by a WEG frequency inverter and offers constant torque in a wide speed rane, uaranteein operation at low speeds, with no need of a forced ventilation kit. The motor operates with much lower temperatures in the bearins, extendin the lubrication intervals and increasin the bearins life time. Drive system WEG developed a specific software version for the standard CFW-11 inverter line to drive and control the motors. The Vector sensorless control technoloy allows the inverter to control motor speed from zero to its rated speed. Its also possible to obtain torque with zero speed due to the use of advanced control alorithms. is suitable to operate at variable speeds with additional benefi ts such as weiht, dimension and noise reduction and extended life time. 2
3 Grease nipple Thermal Protection PTC Cast Iron frame, industrial preferred choice Permanent manets in the rotor V Rin Motor features Deree of protection: IP55 - IP66W (optional) Output: 11 kw to 150 kw Frame: 132S to 250S/M Speed rane: 240 to 3000 rpm* Voltae: 400 V Bearin sealin: V Rin Insulation: Class F Service factor: 1.0 Thermal protection: PTC Mountin: B3T Self-ventilated Optional characteristics upon request Inverter features Power supply voltae: 380 to 480 Vca Output: 11 kw to 150 kw Sensorless Vector Control and Vector Control with encoder Acessories for I/O s expansion Soft-PLC Function included in the standard product: areates functions of a PLC to the inverter Build-in DC link inductor EMC Filters Available with IP54 enclosure RISC 32 bit microprocessor Modbus RTU * Other speeds upon request. 3
4 Main features Super Premium Efficiency The motors have permanent rare earth manets of NdFeB inserted in the rotor instead of the conventional squirrel cae, thus eliminatin Joule effect loss in the rotor, which is responsible for a sinificant part of total losses in the motor. Therefore, much hiher efficiency levels are obtained than the minimum demanded by CEMEP for classification of Hih Efficiency motors. Efficiency for 400 V - Europe rpm IE1 IE2 IE3 X Induction motor Test values 3600 rpm (of the compressor) 150 kw Compressor 150 kw Induction motor Frame 250S/M 280S/M Current (A) Speed Eff. (%) 97,3 94,5 Weiht (k) Efficiency (%) Torque curve x speed 3000 rpm 1500 rpm Constant rated torque Constant rated power Constant rated torque Constant rated power Torque Torque rpm Induction motor 0 240** 3000 rpm máx* Speed (rpm) 0 240** 1500 rpm max* Speed (rpm) * Maximum speed upon request. **Continuous operation below 240 rpm upon request. 4
5 Averae Sound Pressure Level db (A) 45kW rpm motor Low noise and vibration level Due to the mountin confi uration of the rotor and the technoloy used in balancin, the motor line have low vibration levels. Reduction in the size of the frame, consequently, of the ventilation system, provide for much lower noise levels when compared to induction motors Induction Motor Reduced weiht and volume Manets inserted in the rotor of motors uarantee a reat reduction in electric losses, consequently, in motor temperature, allowin size reduction. Compared to an induction motor of the same power and speed, the volume of the motors is reduced an averae of 47%, resultin in a hiher torque/volume ratio. Weiht is reduced an averae of 35% rpm Output Power (kw) Torque (Nm) Frame Induction 15 47,7 160M 132S 18,5 58,9 160L 132M M 160M 30 95,5 200L 180M L 180L S/M 200M S/M 225S/M S/M 225S/M S/M 225S/M S/M 250S/M S/M 250S/M S/M 250S/M Induction Motor Output: 15 kw Frame: 160M Weiht: k Volume: 31.2 dm³ Motor Output: 15 kw Frame: 132S Weiht: 70.3 k Volume: 17.8 dm³ All motors are at least one frame size smaller in relation to induction motors, and there may be cases in which there is a reduction of two frame sizes for the same power. WISE Insulation System Exclusive WISE insulation system (WEG Insulation System Evolution). Aimin at maximizin the durability and reliability of the motors when operated with a frequency inverter, WEG developed the WISE system, resultin in improvement of the materials in all productive staes related to the motor insulation system, such as wires, insulatin fi lms, imprenation system, imprenatin material, cables and other components present in the process. Extended Life Time The presence of rare earth manets provides for lack of current rotation in the rotor. That way there are no Joule losses in the rotor and the motor operates cooler. The consequence of this is noticed in extended life time. 5
6 Technical characteristics of the frequency inverter Special functions Oriented start-up: main parameters rouped in a loical sequence Multi-speed: up to 8 pre-prorammed speeds PID Reulator: control of process variables throuh variation in motor speed Electronic potentiometer: adjustment of the speed reference via diital inputs S Ramp: for reduction of mechanical shocks durin acceleration/deceleration Jump speed: vibration and noise reduction Motor overload protection: in accordance with the IEC and UL508-C Adjustment of motor thermal class: makes overload activation time more real Inverter overload protection: protection of the IGBT s and input rectifiers Ride-throuh: automatic recovery of the inverter in case of a fall in supply voltae User s manual and prorammin in Portuuese (option for Enlish, Spanish) Keypad HMI The LCD screen whith sequential naviation or throuh roups (similar to naviation in a mobile phone) It can be installed on panel doors or machine consoles with IP56 protection deree Riht soft-key: function defined by the display Left soft-key: function defined by the display Key for scrollin throuh menus and parameters and for modifyin parameter content FWD/REV Selection Start key Local / Remote Selection Stop key JOG key 6
7 Built-in dc link inductor Allows the inverter to be installed in any network, without restriction of minimum impedance (IEC ). Space savins Side by side insllations for space savin. Soft-PLC Function It provides PLC features to the standart CFW-11 inverter without any additional accessory. Applicative software download, upload and online monitorin via USB connection. WLP Software Easy prorammin with ladder lanuae. Superdrive G2 Prorammin, back-up and on-line monitorin, with Trace function included. Trace Function: dianosis, reistration and raphic visualization tool of the inverter parameters. The softwares are available for downloadin at Safety stop (optional device) In accordance with EN954-1 / Cateory 3 protection (pendin certifi cation) Optional device with 2 safety relays (SRB2) and cable for interconnection with the power circuit PLC11 module (acessory) Adds the functions of a PLC and motion control (absolute and relative) Ladder prorammin throuh WLP software Access to all inverter parameters and I/O s Online monitorin CAN interface for CANopen and Devicenet protocols CANopen Master software: network confi uration and prorammin software in the same environment 7
8 CFW-11 Technical Data Power supply source Supply voltae Overload system Control Output Environment Software Three phase Tolerance: -15% to +10% Frequency: 50/60 Hz (48 Hz to 62 Hz) Maximum of 60 connections per hour (1 each minute) Typical efficiency reater or equal to 97% Typical input power factor: 0.94 for models with three phase input in the rated condition or 0.70 for models with sinle phase input in the rated condition. Excess voltae in accordance with Cateory III (EN 61010/UL 508C) Transient voltaes in accordance with Cateory III Vac / at ND at HD Orientational power values, valid for WEG three phase induction motors with 4 poles and power supply voltae of 220Vac or 440 Vac. Correct dimensionin must be must be made in terms of the rated current of the motor used Normal = Normal Duty (ND): 110% of the rated output current for 1 minute or 150% of the rated output current for 3 seconds every 10 minutes Heavy = Heavy Duty: 150% of the rated output current for 1 minute or 200% of the rated output current for 3 seconds every 10 minutes Types of control: vector with and without encoder for, PWM SVM and reulators Method (current, flow and speed) in software Diital inputs: 6 bidirectional insulated, 24 Vdc, prorammable functions Diital outputs: 3 x relay with reverser contact (240 Vca/1A) Analoical inputs: 1 (-10 to +10 Vdc or 0/4 to 20 ma) 11 bits + sinal ; 1 (0 to 10 V or 0/4 at 20 ma) 12bits Analoical outputs: 2 insulated (0 to 10 V or 0/4 to 20 ma) 11 bits FLASH memory card: included in the standard product (slot 5) Expansion of functions (optional) Source capacity: 24 Vcc (+/- 20 %), 500mA Minimum impedance Not necessary, without restrictions DC link inductor incorporated Operatin temperature Enclosure Altitude Connection with computer (desktop or note book) Standards Keypad HMI Brakin modes Brakin resistor Inputs and outputs: slot 1 Communication networks: WEG (slot 3): CAN (CANopen; DeviceNet); Profibus DP; RS232 and RS485 (Modbus); Anybus-CC (slot 4): DeviceNet; Profibus DP; EtherNet/IP; RS232 and RS485 (Modbus); Incremental encoder input: slot 2 PLC: slot 1, 2 and 3 2 inductors symmetrically connected with fall in voltae equivalent to 6% for all the three phase models. Models with sinle phase power supply, fall equivalent to 2% C, for mechanics A, B, C and D (limited to 60 ) C for mechanics E, F and G (except for the model CFW , 720 A, mechanic G: C) (limited to 55 C for the mechanics E, F and G and 50 C for the model CFW ) C for mechanics 1, 2 and 3 IP 54 (limited to 50 C) For operation up to the temperature limit, the rated current must be reduced by 2% for each deree Celsius above the operatin temperature IP20: Mechanic A, B, C, F, G without upper cover and without electroduct kit and Mechanic E without NEMA 1 kit; IP21: Mechanic A, B and C with upper cover and without electroduct kit; Nema 1/IP20: Mechanic D without IP21 kit and Mechanic E with NEMA 1 kit; Nema 1/IP21: Mechanic A, B, C with upper cover and electroduct kit and Mechanic D with IP21 kit; IP54: Mechanics 1, 2 and 3; IP00: Special DC Hardware (Mechanic F and G) Altitude: 1000 m. For applications above 1000 m up to 4000 m the rated output current should be reduced by 1% for each 100 m above 1000 m WEG Ladder Prorammer - WLP (free download on the site ) Superdrive G2 with Trace function (free download on the site ) Soft-PLC Function (included in the standard product) USB Port incorporated in the standard product (communication with WLP and Superdrive software) Standard USB connector Rev. 2.0 (basic speed), B type plu; Shielded interconnection cable Electromanetic compatibility (EMC): EN (part 3), EN (parts 4-2, 4-3, 4-4, 4-5, 4-6), CISPPR11, EN Electrical, mechanical and safety construction: EN , EN , UL 508C, UL 840, EN 50178, EN (IEC 146), EN , EN 60529, UL 50 Allows access/alteration of all the parameters Graphic LCD display Possibility of outside assembly Available in the standard product for the mechanics A, B, C and D With resistor Available as an option in the mechanics E, F and G External Not supplied Internal Not supplied * For more information reardin the inverter, check the CFW-11 catalo. 8
9 Electrical Characteristics 3000 rpm Motor Frequency Inverter Output Frame Torque (Nm) Rated current at 400 V (A) Efficiency % Averae sound pressure level db(a) Approx. weiht (k) Model Rated current (A) Mechanical Frame Size Approx. weiht (k) Dimensions (mm) kw HP L A P Rheostatic Brakin S 47,7 24,3 95, EUCFW110031T4OFAZ 31 B 10,4 189,3 315,5 227,0 18, M 58,9 29,9 95, EUCFW110031T4OFAZ 31 B 10,4 189,3 315,5 227, M 70,0 36,4 95, EUCFW110038T4OFAZ 38 C 16,4 220,0 405,0 292, M 95,5 48,7 96, EUCFW110058T4OFAZ 58 C 16,4 220,0 405,0 292, L ,4 96, EUCFW110070T4OFAZ 70 D 31,1 300,0 549,8 304, M ,3 96, EUCFW110088T4OFAZ 88 D 31,1 300,0 549,8 304, S/M ,6 96, EUCFW110105T4SZ 105 E 62,5 334,4 675,0 358, S/M , EUCFW110142T4SZ 142 E ,4 675,0 358, S/M , EUCFW110180T4SZ 180 E ,4 675,0 358, S/M , EUCFW110211T4SZ 211 E ,4 675,0 358,3 Standard Internal Optional S/M , EUCFW110242T4SZ 242 F ,0 1233,0 360,3 External S/M , EUCFW110312T4SZ 312 F ,0 1233,0 360,3 Optional 1500 rpm Motor Frequency Inverter Output Frame Torque (Nm) Rated current at 400 V (A) Efficiency % Averae sound pressure level db(a) Approx. weiht (k) Model Rated current (A) Mechanical Frame Size Approx. weiht (k) Dimensions (mm) kw HP L A P Rheostatic Brakin S 70,0 20,2 93, EUCFW110024T4OFAZ 24 B 9,7 189,3 315,5 227, M/L 95,5 26,1 94, EUCFW110031T4OFAZ 31 B 10,4 189,3 315,5 227, L ,2 94, EUCFW110031T4OFAZ 31 B 10,4 189,3 315,5 227, M ,3 94, EUCFW110038T4OFAZ 38 C 16,4 220,0 405,0 292, L ,9 94, EUCFW110058T4OFAZ 58 C 16,4 220,0 405,0 292, M ,5 95, EUCFW110070T4OFAZ 70 D 31,1 300,0 549,8 304, L ,9 96, EUCFW110088T4OFAZ 88 D 31,1 300,0 549,8 304, S/M ,2 96, EUCFW110105T4SZ 105 E 62,5 334,4 675,0 358, S/M , EUCFW110142T4SZ 142 E ,4 675,0 358, S/M , EUCFW110180T4SZ 180 E ,4 675,0 358,3 Standard Internal Optional * Frequency inverter of mechanic B, C and D have rated switchin frequency of 5 khz and frequency inverters of mechanic E and F have rated switchin frequency of 2.5 khz.. 9
10 Applications Applications that require a wide rane of speeds with constant torque and reduction of space, such as: compressors, elevators, centrifual pumps, fans, conveyor belts, electric vehicles and others. Pumps and ventilation systems motors offer hiher efficiency levels (includin at low speeds), which uarantees enery savins and fast return on investment Pumps and ventilation systems that operate in variable load systems benefit from the speed variation capacity of the synchronous motors. Size reduction is also an important differential in ventilation systems because it uarantees lower weiht and better use of the available area. Wire-drawin machines and extruders Machines with continuous processes like wire-drawin machines and extruders benefit from the use of permanent manet motors, for they need constant torque at low speeds and reliability in speed control. 10
11 Compressors Constant torque throuhout the speed rane is a desirable feature in compressors driven by frequency inverters. Due to their construction features, permanent manet motors are able to start loads that require constant torque in a wide rane of speeds, with the additional advantaes of weiht, size and noise reduction, and, moreover, with an increase in lobal life time. Conveyor belts The ability of deliverin constant torque throuhout the entire speed rane is essential in conveyor belts. motors are able to operate with variable speed with no the need for over sizin or the use of forced ventilation. 11
12 WEG Worldwide Operations ARGENTINA WEG EQUIPAMIENTOS ELECTRICOS S.A. (Headquarters San Francisco-Cordoba) So. Pampilione 4849 Parque Industrial San Francisco San Francisco Phone: +54 (3564) Fax: +54 (3564) info-ar@we.net /ar AUSTRALIA WEG AUSTRALIA PTY. LTD. 3 Dalmore Drive Carribean Park Industrial Estate Scoresby VIC Melbourne Phone: 61 (3) Fax: 61 (3) info-au@we.net /au BELGIUM WEG BENELUX S.A. Rue de l Industrie 30 D, 1400 Nivelles Phone: + 32 (67) Fax: + 32 (67) info-be@we.net /be CHILE WEG CHILE S.A. Los Canteros 8600 La Reina - Santiao Phone: (56-2) Fax: (56-2) info-cl@we.net /cl CHINA WEG (NANTONG) ELECTRIC MOTOR MANUFACTURING CO., LTD. No. 128# - Xinkai South Road, Nanton Economic & Technical Development Zone, Nanton, Jiansu Province. Phone: (86) Fax: (86) info-cn@we.net /cn COLOMBIA WEG COLOMBIA LTDA Calle 46A N82-54 Portería II - Bodea 7 - San Cayetano II - Bootá Phone: (57 1) Fax: (57 1) info-co@we.net /co WEG Equipamentos Elétricos S.A. International Division Av. Prefeito Waldemar Grubba, Jarauá do Sul - SC - Brazil Phone: 55 (47) Fax: 55 (47) DENMARK WEG SCANDINAVIA DENMARk Sales Office of WEG Scandinavia AB Anelysparken 43B True 8381 Tilst Denmark Phone: Fax : info-se@we.net /se FRANCE WEG FRANCE SAS ZI de Chenes Le Loup 13 Rue du Morellon BP Saint Quentin Fallavier Phone: +33 (0) Fax: +33 (0) info-fr@we.net /fr GERMANY WEG GERMANY GmbH Industrieebiet Türnich 3 Geierstraße Kerpen-Türnich Phone: +49 (0)2237/ Fax: +49 (0)2237/ info-de@we.net /de GHANA ZEST ELECTRIC GHANA LIMITED - WEG Group 15, Third Close Street Airport Residential Area, Accra PMB CT 175, Cantonments Phone: Fax: info@zesthana.com.h INDIA WEG ELECTRIC (INDIA) Pvt. Ltd. #38, Ground Floor, 1st Main Road, Lower Palace Orchards, Banalore Phone(s): Fax: info-in@we.net /in ITALY WEG ITALIA S.R.L. V.le Brianza Cinisello Balsamo - Milano Phone: (39) Fax: (39) info-it@we.net /it JAPAN WEG ELECTRIC MOTORS JAPAN CO., LTD. Yokohama Sky Buildin 20F, Takashima, Nishi-ku, Yokohama City, Kanaawa, Japan Phone: (81) info-jp@we.net /jp MEXICO WEG MEXICO, S.A. DE C.V. Carretera Jorobas-Tula Km. 3.5, Manzana 5, Lote 1 Fraccionamiento Parque Industrial - Huehuetoca, Estado de México - C.P Phone: + 52 (55) Fax: + 52 (55) info-mx@we.net /mx NETHERLANDS WEG NETHERLANDS Sales Office of WEG Benelux S.A. Hanzepoort 23C 7575 DB Oldenzaal Phone: +31 (0) Fax: +31 (0) info-nl@we.net /nl PORTUGAL WEG EURO - INDÚSTRIA ELÉCTRICA, S.A. Rua En. Frederico Ulrich Apartado Maia Phone: Fax: info-pt@we.net /pt RUSSIA WEG RUSSIA Russia, , St. Petersbur, Prospekt Kultury 44, Office 419 Phone: +7(812) Fax: +7(812) info-ru@we.net /ru SOUTH AFRICA ZEST ELECTRIC MOTORS (PTY) LTD. WEG Group 47 Galaxy Avenue, Linbro Business Park - Gauten Private Ba X Sandton, 2146 Johannesbur Phone: (27-11) Fax: (27-11) info@zest.co.za SPAIN WEG IBERIA S.L. Avenida de la Industria, Coslada - Madrid Phone: (34) Fax : (34) info-es@we.net /es SINGAPORE WEG SINGAPORE PTE LTD 159, Kampon Ampat, #06-02A KA PLACE. Sinapore Phone: Fax: info-s@we.net /s SWEDEN WEG SCANDINAVIA AB Box Verkstadatan Kunsbacka Phone: (46) Fax: (46) info-se@we.net /se UK WEG ELECTRIC MOTORS (U.K.) LTD. 28/29 Walkers Road Manorside Industrial Estate North Moons Moat - Redditch Worcestershire B98 9HE Phone: 44 (0) Fax: 44 (0) info-uk@we.net /uk UNITED ARAB EMIRATES WEG MIDDLE EAST FZE JAFZA JEBEL ALI FREE ZONE Tower 18, 19th Floor, Office LB P.O. Box Dubai Phone: +971 (4) Fax: +971 (4) info-ae@we.net /ae USA WEG ELECTRIC CORP Suarloaf Parkway, Duluth, GA Phone: Fax: info-us@we.net /us VENEZUELA WEG INDUSTRIAS VENEZUELA C.A. Avenida 138-A Edificio Torre Banco Occidental de Descuento, Piso 6 Oficina 6-12 Urbanizacion San Jose de Tarbes Zona Postal 2001 Valencia, Edo. Carabobo Phone(s): (58) (58) (58) Fax: (58) info-ve@we.net /ve Cod: Rev: 04 Date (m/y): 02/2011 The values shown are subject to chane without prior notice.
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