SSW06 Soft Starter. Phone: Fax: Web:

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Melinda Owen
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1 Motors Automation Enery Transmission & Distribution Coatins Soft Starter Touh Reliable Durable Quality

WEG Motors and Drives, the proven leader in AC motor control, maintains their leadership role in Soft Starter technoloy with the release of the 3rd eneration Soft Starter Product Line.

2 WEG Motors and Drives, the proven leader in AC motor control, maintains their leadership role in Soft Starter technoloy with the release of the 3rd eneration Soft Starter Product Line. Many of the advantaes that have proven successful in WEG s CFW09 Variable Frequency Drive are now interated into the Soft Starter. ADVANTAGES A Dual Readout Diital Copy Keypad allows maximum ease of operation by providin a hih visibility red LED display and a 2-line by 16-character alpha-numeric display that virtually eliminates the need for an instruction manual durin set-up and operation. The alpha-numeric readout can display in Enlish, Spanish, German or Portuuese. The copy keypad function allows the storae of two unique sets of User Parameters for easy recall. This can also be used to download these parameters to other s for easy set-up and clonin of multiple soft starters. Oriented Start-Up is a WEG exclusive technoloy that simplifies the initial start-up of the. The asks for operational and motor information via the keypad, thereby assurin correct operation. The Built-in Bypass Contactor (Frames 1 6) will automatically put the AC motor across the line once the has smoothly accelerated the motor up to speed. The bypass contactor will minimize power losses and heat dissipation by removin the SCR s from the motor circuit this also allows a smaller overall soft starter packae. The user can mount the inside of a more protective enclosure, NEMA1, NEMA3R, NEMA12, NEMA4 and NEMA4X with minimal coolin requirements. Universal Source Voltae allows a sinle unit to be used in applications with voltaes ranin from 220 to 575V AC three phase, 50/60Hz. The appropriate soft starter would be selected by the full load Amps of the AC motor.

Soft Starters The is WEG s third eneration Soft Starter line. The keypad, with dual display, has red LED diits which provide visibility and make prorammin easier.

3 Soft Starters The is WEG s third eneration Soft Starter line. The keypad, with dual display, has red LED diits which provide visibility and make prorammin easier. Interal bypass contacts eliminate heat dissipation once the motor is at full voltae, which makes it extremely compact and allows for simple interation into non ventilated enclosures and replacement of electro-mechanical starters in Motor Control Centers. Applications Pumps Fans Blowers Compressors Crushers Saws Grinders Mixers Optional Features RS-485 serial interface Remote keypad cables and mountin frame PC prorammin software Standard Features V, 50/60Hz input power supply Built-in run rated (AC1) bypass contactor* Duty cycle: 300% full load amps for 30 seconds, 10 starts per hour Voltae ramp or current limit start modes Detachable keypad with dual display (LCD and LED) and copy function Vac auxiliary control voltae Sinle 32 bit RISC processor based control board IP00 protected chassis enclosure Six isolated 24Vdc prorammable diital inputs Three prorammable relay outputs (2 Amp - 250V) One 0-10Vdc prorammable analo output One 4-20mA prorammable analo output Motor PTC thermistor input RS-232 serial interface Adjustable acceleration and deceleration ramps (1-299 seconds) Adjustable pedestal voltae (25-90% of line voltae) Dianostic features: Motor overload, over current and phase loss, motor immediate over and under current, SCR over temperature and fault, line phase loss and phase sequence, line over and under voltae Display readins: Motor current, voltae, kw and power factor, line voltae and frequency, four last fault trips, run and powerup timers Ambient: 32ºF (0ºC) to 131ºF (55ºC), 3300 ft (1000m) altitude, 90% non-condensin humidity * Up to 700 HP

4 Soft Starters IP00 Protected Chassis Enclosure Motor Volts 230V 460V Soft Starter Motor HP Catalo Number AMPS INPUT POWER SUPPLY: THREE-PHASE - 230V Frame Size Dimensions (in.) H x W x D App. Shp. Wt. (lbs.) T2257ESZ 1 10 x 5 x 7 7 E T2257ESZ 1 10 x 5 x 7 7 E T2257ESZ 1 10 x 5 x 7 7 E T2257ESZ 1 10 x 5 x 7 7 E T2257ESZ x 5.2 x E T2257ESZ x 5.2 x E1 25 / T2257ESZ x 5.2 x E T2257ESZ x 5.2 x E T2257ESZ x 8.8 x E T2257ESZ x 8.8 x E T2257ESZ x 14.6 x E T2257ESZ x 14.6 x E T2257ESZ x 14.6 x E T2257ESZ 5 26 x 15 x E T2257ESZ 5 26 x 15 x E T2257ESZ 5 26 x 15 x E T2257ESZ 6 32 x 22 x E T2257ESZ 6 32 x 22 x E T2257ESH1Z 7 36 x 23 x E T2257ESH2Z 7 36 x 23 x E T2257ESH2Z 8 49 x 27 x E1 Multiplier Symbol T2257ESH2Z 8 49 x 27 x E1 INPUT POWER SUPPLY: THREE-PHASE - 460V T2257ESZ 1 10 x 5 x 7 7 E T2257ESZ 1 10 x 5 x 7 7 E T2257ESZ 1 10 x 5 x 7 7 E T2257ESZ 1 10 x 5 x 7 7 E T2257ESZ x 5.2 x E T2257ESZ x 5.2 x E1 50 / 60 / T2257ESZ x 5.2 x E T2257ESZ x 5.2 x E T2257ESZ x 8.8 x E T2257ESZ x 8.8 x E T2257ESZ x 14.6 x E T2257ESZ x 14.6 x E T2257ESZ x 14.6 x E T2257ESZ 5 26 x 15 x E T2257ESZ 5 26 x 15 x E T2257ESZ 5 26 x 15 x E T2257ESZ 6 32 x 22 x E T2257ESZ 6 32 x 22 x E T2257ESH1Z 7 36 x 23 x E T2257ESH2Z 7 36 x 23 x E T2257ESH2Z 8 49 x 27 x E T2257ESH2Z 8 49 x 27 x E1 Notes: 1) HP ratin based on Table of the NEC. Use as a uide only. Motor FLA may vary with speed and manufacturer. ALWAYS compare motor FLA to Nominal AMPS of starter. 2) 120V or 240V Control Power Supply required 3) For other technical data please refer to WEG product manual.

5 Soft Starters IP00 Protected Chassis Enclosure Motor Volts 575V Motor HP Soft Starter AMPS Catalo Number INPUT POWER SUPPLY: THREE-PHASE - 575V Frame Size Dimensions (in.) H x W x D App. Shp. Wt. (lbs.) T2257ESZ 1 10 x 5 x 7 7 E T2257ESZ 1 10 x 5 x 7 7 E T2257ESZ 1 10 x 5 x 7 7 E T2257ESZ 1 10 x 5 x 7 7 E T2257ESZ x 5.2 x E T2257ESZ x 5.2 x E T2257ESZ x 5.2 x E T2257ESZ x 5.2 x E T2257ESZ x 8.8 x E T2257ESZ x 8.8 x E T2257ESZ x 14.6 x E T2257ESZ x 14.6 x E T2257ESZ x 14.6 x E T2257ESZ 5 26 x 15 x E T2257ESZ 5 26 x 15 x E T2257ESZ 5 26 x 15 x E T2257ESZ 6 32 x 22 x E T2257ESZ 6 32 x 22 x E T2257ESH1Z 7 36 x 23 x E T2257ESH2Z 7 36 x 23 x E T2257ESH2Z 8 49 x 27 x E T2257ESH2Z 8 49 x 27 x E1 Notes: 1) HP ratin based on Table of the NEC. Use as a uide only. Motor FLA may vary with speed and manufacturer. ALWAYS compare motor FLA to Nominal AMPS of starter. 2) 120V or 240V Control Power Supply required. 3) For other technical data please refer to WEG product manual. Multiplier Symbol Accessories Keypads & Keypad Cables Communication IP20 Kits Description Catalo Number Multiplier Symbol Standard Keypad with LED & LCD HMI--LCD E1 Remote Keypad FRAME KIT KMR- E1 3.3 ft. Remote Keypad Cable CAB-HMI--1 E1 6.6 ft. Remote Keypad Cable CAB-HMI--2 E1 10 ft. Remote Keypad Cable CAB-HMI--3 E1 16 ft. Remote Keypad Cable CAB-HMI--5 E1 Profibus DP Communication Kit KFD-PD- E1 Profibus DP-PV1 Communication Kit KFD-PDPV1- E1 DeviceNet Communication Kit KFB-DN- E1 SuperDrive Kit KSDG2- E1 Interface for RS-485 Communication KRS-485- E1 IP20 Kit - Size 2 (85-130A) KIT IP20 M2 E1 IP20 Kit - Size 3 ( A) KIT IP20 M3 E1 IP20 Kit - Size 4 & 5 ( A) KIT IP20 M4 E1 IP20 Kit - Size6 ( A) KIT IP20 M6 E1

6 Soft Starters Technical Data Power Supply Main Voltae Three-phase VAC (+10%, -15%) Control Voltae Sinle-phase VAC (+10%, -15%), Fan: 110 or 230 VAC only for frame size 4 Frequency 50 / 60 Hz (+/- 10 %) Enclosure Metallic Cabinet IP-00 Deree of Protection Color Cover: Opaque Gray, Cabinet: Opaque Blue Control Method Voltae ramp, Current Limit and Pump Control Power Supply Switched mode CPU 32 bit RISC Microprocessor Startin Duty Cycle Normal 300 % (3 x Rated) for 30 seconds, 10 starts per hour Heavy 450 % (4.5 x Rated) for 30 seconds with 33% current deratin Control Inputs 5 X 24 VDC prorammable isolated inputs Diital 1 X Motor PTC thermistor Control Outputs 2 prorammable outputs 250 VAC / 1A Form A Contact (NO) Relay 1 prorammable output 250 VAC / 1A Form C Contact (NO+NC) Analo 1 Prorammable Output (11 bits): 0-10 VDC 1 prorammable output (11 bits) 0-20mA or 4-20mA Safety Under voltae, phase fault or phase imbalance Excess current limit time Over temperature Motor locked rotor Motor overload I 2 t Motor over current and under current External Fault Phase sequence Copy function error Control under voltae Motor not connected Opened bypass contactor Protections Over voltae Over current before bypass Prorammin error Immediate over current durin bypass Communication errors Current imbalance Keypad connection error Power supply frequency out of rane Motor over current Under current before bypass Motor over temperature (via thermistor Input) Bypass contacts not opened Self Dianosis error Functions / Features Standard Optional Built-in operator interface, detachable with dual display LED + LCD Prorammin enablin password LCD display Lanuae selection: Enlish, Spanish, German and Portuuese Local / Remote operation selection PUMP CONTROL function (Water hammer protection for pumps) COPY function (Soft-Starter to Keypad or Keypad to Soft-Starter) Soft starter interal bypass contactor FWD / REV Feature via Diital Input (Needs External Contactor) RS-232 Serial Interface Motor PTC thermistor input Prorammable line voltae VAC Prorammable initial (pedestal) voltae 25 90% of Rated Input Voltae Prorammable acceleration ramp seconds Prorammable deceleration ramp OFF, seconds Prorammable step down voltae for deceleration % of line voltae Prorammable startin current limit OFF, % of motor rated current Prorammable immediate motor over current 0 99 % above rated current Prorammable immediate over current time OFF, 1 99 seconds Prorammable immediate motor under current 0 99 % below rated current Prorammable immediate under current time OFF, 1 99 seconds Prorammable startin torque boost, voltae or current (KICK-START) Level: % of line voltae Level: % of soft starter rated current Duration: seconds Prorammable fault auto-reset OFF, seconds Prorammable motor thermal memory auto-reset OFF, seconds Motor thermal overload protection class 0 (disabled); 5; 10; 15; 20; 25; 30; 35; 40; 45 Motor Service Factor 0 (disabled); Cable for remote keypad connection (3 to 15ft) Remote keypad mountin frame

7 Soft Starters Technical Data Keypad Prorammin / Commands Start / Stop, Reset and Prorammin Increase and decrease parameters and their content Display readins Soft-Starter Output current (% of soft starter rated current) Motor current (Amps) Motor current (% of motor rated current) Line frequency (0 99 Hz) Line Voltae (0 999VAC) Soft starter output voltae (0-999VAC) Motor active power (kw) Motor apparent power (kva) Soft starter status Diital and analo I/Os status Motor power factor ( ) Time Powered Time Enabled Four last faults back-up Soft starter firmware version Motor thermal protection (0-250) Motor current indication in each phase R-S-T Line voltae indication R-S / S-T / T-R Ambient Temperature ºF ( ºC): standard operation at rated current Humidity %, non condensin Altitude ft ( m): standard operation at rated current Up to ft (4000 m): with 10% / 1000 m Output Current De-ratin Conformities Safety UL 508 Standard - Industrial Control Equipment Low Voltae EN Standard; LVD 73/23/EEC Low Voltae Directive EMC EMC directive 89 / 336 / EEC - Industrial Environment UL (USA) / cul (Canada) Underwriters Laboratories Inc. - USA CE (EUROPE) Phoenix Test-Lab / Germany C-Tick (Australia) Australian Communications Authority

8 WEG Electric Corp. offers the followin products, and more! With a full rane of IEC/NEMA Global Certifications and a full line of products, WEG can supply the riht solution for your needs anywhere in the world. To learn more about WEG s products and solutions or to locate a Distributor near you, please call ASK-4WEG. Low Voltae Motors, Variable Frequency Drives Custom Panels Sinle and 3-Phase, 1/8 700HP Low Voltae 1/4 to 2500HP, 230V 480V Custom confiured to your specification. General Purpose Motors Medium Voltae HP NEMA 1, 12, 3R, 4 and 4X cabinets Explosion Proof Motors Multi-pump systems Quick delivery of preconfiured drives Crusher Duty Motors NEMA 4X and soft starters IEC Tru-Metric Motors Dynamic brakin resistors UL 508 certified Pump Motors includin JP/JM Line and load reactors Low Voltae ( ) P-Base Pump Motors Plu and play technoloy Made in the U.S.A. Oil Well Pumpin Motors Pool & Spa Motors Network communications: Profibus-DP, DeviceNet, Modbus-RTU Generators Brake Motors Compressor Duty Motors PLC functions interated Complete line of options and accessories Brushless Synchronous Generators for diesel en-sets up to 4,200kVA Farm Duty Motors Hydro-enerators up to 25,000kVA Poultry Fan Motors Soft Starters Turbo-enerators up to 62,500kVA Auer Drive Motors HP IEEE 841 Motors Oriented start-up Power Transformers Stainless Steel Wash Down Motors Built-in bypass contactor Built and enineered in North America Saw Arbor Motors Coolin Tower Motors Universal source voltae ( V, 50/60Hz) Voltaes < 500kV Ratins 5-300MVA Commercial HVAC Motors Pad Mounted Motors Network communications: Profibus-DP, DeviceNet, Modbus-RTU Station class, oil filled, round core, copper windins Vector Duty Motors Complete Line of options and accessories MV Soft-starter 3.3kV, 4.16kV: up to Special confiurations and desins available! Lare Electric Motors Low Voltae 3-phase motors up to 2,500HP Motors up to 70,000HP and 13,200V 3500HP, Withdrawable Power Stacks, & 8x PT100 Temperature monitorin Controls Ask your WEG Sales Representative for details. Desined, built, and enineered to ANSI standards. Wound Rotor Systems (includin starters) up to 70,000HP and 13,200V Mini Contactors IEC Contactors Custom Solution Packae Sales Synchronous Motors up to 70,000HP and 13,200V Explosion proof motors (Ex-d) up to 1,500kW and 11kV Ex-n, Ex-e, Ex-p motors Thermal Overload Relays Manual Motor Protectors Molded Case Circuit Breakers Smart Relays Enclosed Starters: combination & noncombination, Pushbuttons & Pilot Lihts Timin & Motor Protection Relays Terminal Blocks WEG can packae any of its products for ease of sale! Enjoy a sinle point of contact for the entire packae of products and assistance from quote throuh after-sales support. Ask your WEG Sales Representative for details. USA 10/2012 WEG Electric Corp Suarloaf Parkway Duluth, GA Phone: ASK-4WEG Fax:

SSW03 Soft Starter APG2009.indd 69 5/26/09 8:55 AM

SSW03 Soft Starter APG2009.indd 69 5/26/09 8:55 AM www.we.net WEG are built to match the ruedness and reliability of WEG motors, providin a complete and cost effective solution. Full microprocessor based control allows easy adjustment throuh the keypad