PARTS CATALOG FLORY CONVEYOR CART MODEL 1395-C

Transcription

1 PARTS CATALOG FLORY CONVEYOR CART MODEL 1395-C As much as possible, parts are arranged in groups of related parts. Parts are illustrated and identified by reference numbers that correspond to the parts list. UAR in Quantity column indicates that this part is Used As Required. NSS in Part No. column indicates that this part is Not Sold Separately. Serial Number breaks are noted by ~. (For Example s/n 101~ indicates serial number 101 and after. ) TERMS RIGHT-HAND AND LEFT-HAND Right-hand and Left-hand sides of this machine are determined by standing at the rear of the unit and facing the direction of forward travel. ORDERS Orders should plainly specify correct part number, full description, quantity requested, machine model and serial numbers, method of shipping, and shipping address. PHONE (209) FAX (209) TOOMES RD PO BOX 908 SALIDA CA Revised 6/4/15

2 1395-C CONVEYOR CART SERIAL NUMBER: DATE OF PURCHASE:

3 1395-C PARTS MANUAL TABLE OF CONTENTS RUNNING GEAR & SHIELDS 4-5 SEALS AND WEARSTRIPS 6-7 CONVEYOR DRIVES 8-9 CONVEYOR CHAINS AUTO UNLOAD & STICK BOX POWER ASSIST STICK REMOVER TORQUE HUB BREAKDOWN HYDRAULIC SCHEMATIC POWER ASSIST SCHEMATIC ELECTRICAL SCHEMATIC CAMERA KIT 32-33

4 A 23B A 26B 27 29A 29B PB001 4

5 REF. NO. PART NO. DESCRIPTION QTY. 1 C2088 COVER, elevator (upper) 1 2 C2710 HINGE, elevator hinge 1 3 C20875 COVER, elevator (lower) 1 4 C6727 BRACE, lower conveyor and elevator (right) 1 5 C6729 BRACE, lower conveyor and elevator (left) 1 6 C69915 EXTENSION, side (right) 1 7 C69935 EXTENSION, side (left) 1 8 C6191 HITCH, single lip (standard) 1 9 HT2010 HITCH, double lip (optional) HITCH, lunette (optional) 1 11 PN3005 PIN, hair 1 12 PN6011 PIN, jack 1 13 C6738 STAND, jack (front) 1 14 C4004 CHAIN, safety GH HOOK, grab (3/8 ) PIN, grab hook 1 17 C6778 MOUNT, hydraulic hose 1 18 SK6230 SPINDLE ASSEMBLY A SPINDLE (weld) WASHER, spindle NUT, spindle 2 22 CR27394 SEAL, hub 2 23A JLM CONE, bearing (inner) 2 23B JLM CUP, bearing (inner) BOLT, wheel lug NUT, wheel lug 16 26A LM CUP, bearing (outer) 2 26B LM CONE, bearing (outer) CAP, hub dust HUB, wheel (includes ref. nos ) 2 29A 12X16.5 TIRE 2 29B TR9121 TUBE, tire WHEEL 2 31 HT8110 STAND, jack (rear) 1 32 FS-PN6010 PIN, jack 1 33 PN2004 PIN, linch 1 34 BA2011 MOUNT, jack stand (welded) 1 35 C6122 SLIDE, conveyor chain 1 36 C22815 SHIELD, conveyor drive 1 37 C2700 DOOR, conveyor shield LATCH, shield 1 39 C6624 BRACE, upper conveyor (left) PB001 5

6 PB

7 REF. NO. PART NO. DESCRIPTION QTY. 1 C6591 BRACKET, upper conveyor seal (right) 1 C6691 BRACKET, upper conveyor seal (left) 1 2 C3109R SEAL, upper conveyor side 2 3 C3089 WEARSTRIP, upper conveyor (slider bed) 2 4 C3202 WEARSTRIP, upper conveyor (return) 2 5 C6494 BRACKET, elevator seal 2 6 C3217 SEAL, elevator side (right) 1 C3219 SEAL, elevator side (left) 1 7 C3088 WEARSTRIP, elevator (slider bed) 2 8 C3201 WEARSTRIP, elevator (return) 2 9 C3247 SEAL, elevator transition (right) 1 C3249 SEAL, elevator transition (left) 1 10 C6496 BRACKET, elevator transition seal 2 11 C6497 BRACKET, lower conveyor seal 2 12 C3182 SEAL, lower conveyor 2 13 C6485 CLAMPSTRIP, lower conveyor seal 2 14 C3090 WEARSTRIP, lower conveyor (slider bed) 2 15 C3214 WEARSTRIP, lower conveyor (return) 2 16 C64903 BRACKET, tank conveyor return 2 17 C6116 PLATE, elevator transition filler 2 18 HS0129 LINE, hydraulic 4 19 C2221 SHIELD, nut (front) 2 20 C3151 SEAL, lower conveyor (front) 1 21 C6470 CLAMPSTRIP, lower conveyor seal (front) 1 22 CA6012-2T CLAMP ASSEMBLY, hydraulic line PB002 7

8 A-E PB003 8

9 REF. NO. PART NO. DESCRIPTION QTY. 1 C5207 SHAFT, conveyor drive (upper) 1 ** C59175 SHAFT, conveyor drive (tube chain only) 1 2 CA550X7T SPROCKET, shaft (welded) 6 3 PBC2103 BEARING 6 4 SDS103 BUSHING SDS18H SPROCKET, conveyor driven (almonds)(s/n ~1210) 1 60SDS22H SPROCKET, conveyor driven (almonds)(s/n 1246 ~) 1 60SDS24 SPROCKET, conveyor driven (other crops) 1 6 AG2417 IDLER, chain 2 7 C6403 ARM, idler 1 8 C6705 REDI BOLT, idler 1 9 K3204 GUIDE, roller chain 1 10 C1225 SPACER, bearing 1 11 C5053 SHAFT, elevator and conveyor 2 ** C59075 SHAFT, elevator and conveyor (tube chain only) 2 12A HM1192 MOTOR, conveyor drive (s/n ~1210) 1 HM1192-R1 MOTOR, conveyor drive (s/n 1246 ~) 1 12B HM2061-K SEAL KIT, motor (s/n ~1210) 1 HM1192-R1K SEAL KIT, motor (s/n 1246 ~) 1 13 FT9705 KEY, step 1 14* SDS104 BUSHING, sprocket SDS20 SPROCKET, conveyor drive 1 16A RDRS FLOW CONTROL 1 16B MK2189 SEAL KIT, flow control valve 1 17A RL1849 ROLLER, chain support (includes ref. nos. 17 A-E) 6 17B BR1850 BEARING, roller 6 17C RN7850 SNAP RING, roller 6 17D SL0850 SEAL, roller 6 17E BU8849-R1 SPINDLE, roller 6 18 MC4850 DUST CAP, roller 6 19 FS-CA5507 SPROCKET, idler 2 20 ER-12 BEARING, idler 4 21 C6198 CLAMP, take up bearing 2 22 C6134 BRACKET, take up bearing 2 23 T1234 REDI BOLT, take up bearing 2 24 MM3000 TUBE, document 1 * May use FS-SDS104 Bushing with a 5/16" square key ** Tube chain option does not use standard sprockets CA550X7T, must replace entire shaft 1395PB003 9

10 PB

11 REF. NO. PART NO. DESCRIPTION QTY. 1 C6304 CARCASS, chain (almond) 1 2 C6314 CARCASS, chain (pecan) 1 3 C6324 CARCASS, chain (walnut) 1 4 C6006 FLITE, chain 74 5 C4376 WIRE CHAIN, blank (almond) 1 6 C4378 WIRE CHAIN, blank (pecan) 1 7 C4370 WIRE CHAIN, blank (walnut) 1 8 C1163 WIRE, chain lacing (almond) 1 9 C1165 WIRE, chain lacing (pecan) 1 10 C1167 WIRE, chain lacing (walnut) 1 11 C6516 STRAP, chain (5 bolt)(almond) UAR 12 C6416 STRAP, chain (4 bolt)(almond & pecan) UAR 13 C6417 STRAP, chain (4 bolt)(walnut) UAR 14 CH5557 LINK, connecting link (w/ tab) UAR 15 CH LINK, connecting link (w/o tab) UAR 16 CH6557 LINK, connecting half UAR 17 C4375 WIRE CHAIN, complete (almonds) 1 18 C4377 WIRE CHAIN, complete (pecans) 1 19 C4379 WIRE CHAIN, complete (walnuts) PB004 11

12 PB013 12

13 REF. NO. PART NO. DESCRIPTION QTY. 1 C49795 TUBE CHAIN, (complete) 1 2 CH7296 CHAIN, roller 2 3 C19105 TWIN TUBE, w/o flight 74 4 C19115 TWIN TUBE, w flight 74 5 CH LINK, connecting link (w/o tab) UAR 6 CH LINK, connecting link (w tab) UAR 1395PB013 13

14 PB005 14

15 REF. NO. PART NO. DESCRIPTION QTY. 1 C64515 ARM, auto unload 1 2 BR1621 BEARING CLEVIS 1 4 1/2JN-F SAE JAM NUT 3 5 C1904 SHAFT SPRING 1 7 C1906 SPACER, valve 1 8 C-802 SPRING 1 9 SD4BA VALVE, unload BOLT, eye A SPRING 1 12 C6218 PIVOT, valve spool 1 13 C3261 BUMPER, rubber 2 14 BA8001 FLANGETTE, bearing 1 15 BR1104 BEARING 1 16 ME0095 ACTUATOR 1 17 C67655 MOUNT, actuator (right) 1 18 C67675 MOUNT, actuator (left) 1 19 C27015 HINGE, stick box 1 20 C12045 PIN, door hinge 1 21 C27005 DOOR, stick box (s/n ~1379) 1 C27105 DOOR, stick box (s/n 1315, 1445~) 1 22 C21005 GUARD, actuator branch 1 23 ME0110 GROMMET, taillight (s/n 1315, 1445~) 4 24 LT3140 LIGHT, 4" red s/t/t (s/n 1315, 1445~) 2 25 LT3040 LIGHT, 4" amber turn (s/n 1315, 1445~) 2 26 C65005 BRACKET, rear light box (s/n 1315, 1445~) CLAMP, 1" vinyl (s/n 1315, 1445~) 1 28 CSB0037 CLAMP, 1/2" vinyl (s/n 1315, 1445~) SIGN, smv (s/n 1315, 1445~) SPADE, smv (s/n 1315, 1445~) BRACKET, smv (s/n 1315, 1445~) PB005 15

16 PB006 16

17 REF. NO. PART NO. DESCRIPTION QTY. 1 L67285 MOUNT, torque hub 2 2A HM7220 MOTOR, wheel 2 2B HM6220-K SEAL KIT, wheel motor 2 3 OR9155 O-RING 2 4 TH HUB, torque * 2 * See "Torque Hub Breakdown" page for details NUT, lug 18 6A 400/ TIRE 2 6B TR9121 TUBE, tire 2 7 WH1510 WHEEL PB006 17

18 A 22B PB007 18

19 REF. NO. PART NO. DESCRIPTION QTY. 1 C5901 SHAFT, stick chain (rear) 1 2 CA550X9T SPROCKET, shaft (welded) 4 3 FLC2108 BEARING, rear shaft SDS20 SPROCKET, driver & driven 2 5 SDS108 BUSHING, sprocket 1 6 AG2417 SPROCKET, idler 1 7 C6962 CHAIN, stick (complete) 1 8 C6908 CROSSBAR, chain UAR 9 CH CONNECTING LINK, stick chain (w/ weld attachment) UAR 10 CH CONNECTING LINK, stick chain (w/o weld attachment) UAR 11 CH6557 HALF LINK, stick chain UAR 12 C6965 MOUNT, rear (right side) 1 13A RL1849 ROLLER, chain support (includes ref. nos. 13 A-E) 12 13B BR1850 BEARING, roller 12 13C RN7850 SNAP RING, roller 12 13D SL0850 SEAL, roller 12 13E BU8849-R1 SPINDLE, roller MC4850 DUST CAP, roller FS-CA5507 SPROCKET, idler 2 16 ER-12 BEARING, sprocket 2 17 C6905 FRAME, stick remover 1 18A HM1192 MOTOR, stick chain (s/n ~1210) 1 HM1192-R1 MOTOR, stick chain (s/n 1246 ~) 1 18B HM2061-K SEAL KIT, motor (s/n ~1210) 1 HM1192-R1K SEAL KIT, motor (s/n 1246 ~) 1 19 FT9705 KEY, step 1 20 C6720 BRACKET, motor mount (s/n ~1210) 1 C67205 BRACKET, motor mount (s/n 1246 ~) 1 21* SDS104 BUSHING, sprocket 1 22A C44015 BELT, conveyor 1 C44005 BELT, conveyor (s/n 1134 only) 1 22B C1918 WIRE, conveyor belt lacing 1 23 C61355 BRACKET, cross conveyor take-up 2 24A HM1189 MOTOR, cross conveyor 1 24B HM2149-K SEAL KIT, motor 1 25 C7900 COUPLER, conveyor shaft 1 26 C64465 BRACKET, motor torque 1 27 C5902 SHAFT, conveyor (driver) 1 28 PBC2103 BEARING, drive shaft 4 29 C5904 SHAFT, stick chain (front) 1 30 C5903 SHAFT, conveyor (driven) PB007 19

20 A 22B PB007 20

21 REF. NO. PART NO. DESCRIPTION QTY. 31 C11115 BOLT, cross conveyor take-up 2 32 T1234 BOLT, stick chain take-up 2 33 C6940 BRACKET, bearing take-up 2 34 PBC2108 BEARING, stick chain take-up 2 * May use FS-SDS104 Bushing with a 5/16" square key 1395PB007 21

22 PB008 22

23 REF. NO. PART NO. DESCRIPTION QTY. 1 C29323 COVER, conveyor 1 2 C6932 COVER, stick chain (right side) 1 3 C6934 COVER, stick chain (left side) 1 4 C3910 WEAR STRIP 2 5 C3932 SEAL, side 2 6 C6923 CLAMPSTRIP, side seal 2 7 C6931 BRACKET, side seal (front right) 1 8 C6933 BRACKET, side seal (front left) 1 9 C3904 WEAR STRIP 2 10 C29883 SHIELD, drive 1 11 C6930 CLIP, mounting 1 12 C3933 SEAL, front 1 13 C6924 CLAMPSTRIP, front seal 1 14 C3992 SEAL, cart front 1 15 C6921 CLAMPSTRIP, cart front 1 16 C6928 SLIDER BED, rear 1 17 C6927 SLIDER BED, front 1 18 C64005 CLAMPSTRIP, cross conveyor seal 1 19 C31005 FLAP, stick 1 20 C69025 MOUNT, extension 1 21 C69005 EXTENSION 1 22 C10705 SHIM, front slider bed (opt.) PB008 23

24 1395PB009 24

25 REF. NO. PART NO. DESCRIPTION QTY. 1 CP4139 COUPLING 1 2 SF4139 SHAFT, input 1 3 SN4139 SPINDLE 1 4 SL4139 SEAL, v-ring boot 1 5 SL SEAL, oil 1 6 BR4310 BEARING, cone 1 7 BR3310 BEARING, cup 2 8 BT4010 BOLT, wheel 9 9 BT4310 BOLT, hex-head WS4110 WASHER, flat HB2139 HUB 1 12 BR4139 BEARING, cone 1 13 RN1139 RING, retaining 1 14 RN1310 RING, retaining 2 15 WS5410 WASHER, spring back-up 2 16 SG1210 SPRING, disengage 1 17 GR4139 GEAR, ring 1 18 HG4139 ASSY, pri-carrier 1 19 HG ASSY, sec-carrier 1 20 GR GEAR, sun 1 21 WS5410 WASHER, thrust 1 22 WS5310 WASHER, thrust 1 23 CT7110 PLUNGER 1 24 OR4139 O-RING 1 25 CV4210 COVER 1 26 BT4410 BOLT, hex-head 8 27 PG4010 PLUG, pipe 1 28 CV4110 COVER 1 29 BT4110 BOLT, hex-head PB FLORY INDUSTRIES,INC.

26 26

27 REF. NO. PART NO. DESCRIPTION QTY. 1A HM1189 MOTOR, cross conveyor 1 1B HM2149-K SEAL KIT, motor 1 2A RDRS VALVE, flow control 1 2B MK2189 SEAL KIT, flow control valve 1 3A HM1192 MOTOR, conveyor drive & stick chain 2 3B HM2061-K SEAL KIT, motor 2 4 VL6010 VALVE, check 2 5 SD4BA VALVE, auto unload 1 10A HOSE, quick couplers to adapter plate ports 4 10B COUPLER, quick (female) COUPLER, quick (male) 4 11 HOSE, adapter plate to steel lines 4 12 HOSE,right bott. steel line to unload valve 'C' top of tee 1 13 HOSE, unload valve 'C' bott. of tee to chk. valve 'E' 1 14 HOSE, rear of tee on 'A' to unload motor 'B' 1 15 HOSE, unload motor 'A' to 90 deg elbow at 'E' 1 16 HOSE, front of tee at unload valve 'A' to 'F' port 1 17 HOSE, 'D' port to tee on top right steel line 1 18 HOSE, 'B' port to right top steel line check valve 1 19 HOSE, left bott. steel line to stick belt motor left 1 20 HOSE, stick belt motor right to flow control 'IN' 1 21 HOSE, flow control 'CF' to right B/H outside 1 22 HOSE, right B/H inside to stick chain mototr 'A' 1 23 HOSE, stick chain motor 'B' to left inside B/H 1 24 HOSE, left B/H outside to flow control 'EX' tee 1 25 HOSE, flow control 'EX' tee to left top steel line ck. vlv PB010 27

28 28

29 REF. NO. PART NO. DESCRIPTION QTY. 6A HM7220 MOTOR, wheel 2 6B HM6220-K SEAL KIT, wheel motor 2 7 TH HUB, torque 2 See "Torque Hub Breakdown" page for details 60 HOSE, bott. B/H tee to bott. wheel mtr. case ports 2 61 HOSE, top wheel motor case ports to top B/H tee 2 62 HOSE, lt. & rt. B/H 90's to lt. & rt. wheel motor top 2 63 HOSE, lt. wheel mtr. top to rt. wheel mtr. bottom 1 64 HOSE, rt. wheel motor top to lt. wheel motor bott HOSE, B/H tee to right wheel motor servo 1 66 HOSE, B/H tee to left wheel motor servo 1 67 HOSE, bottom B/H 90's left & right 2 68 HOSE, top B/H tees top & bottom 2 69 HOSE, #04 tee PB011 29

30 30

31 REF. NO. PART NO. DESCRIPTION QTY. 1 ME0095 ACTUATOR, linear 1 2A PG6070 PLUG, female 1 2B PG6170 PLUG, male 1 3 SW2056 SWITCH, toggle (not shown) PB012 31

32 32

33 REF. NO. PART NO. DESCRIPTION QTY. 1 ME5095 HARNESS, lights (s/n 1315, 1445 ~) 1 2 PLG7R-DC PLUG, 7-way 1 3A LT3040 LIGHT, 4" amber turn 2 3B PG6110 PLUG, light 2 4A LT3140 LIGHT, 4" red s/t/t 2 4B PG6110 PLUG, light PB015 33

34 34

35 REF. NO. PART NO. DESCRIPTION QTY. 1 ME5002 CONVERTER, towing cart with truck (optional) (s/n 1315, 1445 ~) 1 2 PLG7B PLUG, 7 way flat 1 3 PLG7RSKT-DC RECEPTACLE, 7 way round 1 4 PLG7R-SKT-BT BOOT, receptacle PB016 35

36 CAMERA KIT OPTION PB014 36

37 REF. NO. PART NO. DESCRIPTION QTY. OPTIONAL CAMERA KIT 1* MM1127 CAMERA, color 1 2* C2900 GUARD, camera 1 3* C19135 RACEWAY, camera cable 1 4* C19125 RACEWAY, camera cable 1 5* CB0033 CABLE, 33' camera 2 * These parts are available in kit C

38 Operators Manual Flory Model 1395C Conveyor Cart with Stick Remover and Stick Box Flory Industries, Inc Toomes Road P.O. Box 908 Salida, California (209)

39 Harvest / Safety Stewardship Flory Industries, Inc. encourages the owners and operators of all equipment to be safe and courteous. Some equipment will generate dust and /or flying debris. Please be aware of near by traffic and road conditions. Be especially careful when maneuvering at row ends and turning onto public roads. Operators should always take great care so as not to obscure drivers vision on public roads with dust discharge. All operators should be informed about safe and courteous operation, especially in highly populated and urban areas. Operators should also consider such things as wind speed, wind direction, etc. Here are some suggestions that will help to reduce risk and allow you to have a safe and friendly harvest: When sweeping, try to keep from blowing dust onto the roadway whenever possible. When harvesting or conditioning parallel to a road, keep fan discharge pointed toward orchard. This might mean making several deadhead passes. Do the first three rows this way if possible. When harvesting or conditioning in a traffic area, slow down forward speed and the engine RPM. These two items will greatly reduce the dust generated. The product will have a little more trash but it will be hardly noticeable. When working along a roadway put up CAUTION signs warning drivers of dust in the area. When moving equipment on the road, install yellow flashing lights that warn other drivers of a slow moving vehicle Always display the SMV (Slow Moving Vehicle) sign when traveling on public roads. The law requires this to be displayed when moving at speeds below 25 MPH. This sign is to be removed when the machine is being transported on a trailer, if the sign is visible from behind. Environmental Stewardship Flory Industries, Inc. is aware that harvesting of tree nuts can be a very dusty operation. In an effort to be as friendly as possible to our neighbors and environment, we recommend a few dust control measures: SWEEPER: Always make sure that the sweeping head is adjusted properly so as to sweep the nuts, but not put excessive dirt in the windrow that must be picked up later by the harvester. It is not necessary to run the sweeper engine at full throttle if satisfactory blowing results can be obtained at reduced engine speed. Lower engine RPM means less dust being generated. Use a minimum number of sweeping and blowing passes. Sometimes an extra pass for a few nuts costs more in labor and fuel than the value of the nuts, plus the additional dust that was made. HARVESTER: While the harvester will pick up nuts at a very fast ground speed, it has been demonstrated that a reduced ground speed will produce less dust and deposit a cleaner product in the cart, with only a small overall increase in elapsed time, mainly because the harvester does not have to wait on an empty cart or Shuttle. CARTS: It is always advisable to keep the frequently traveled roadways sprinkled by a water truck to minimize the dust when transporting nuts out of the field to the road side elevator. 39

40 TO THE OWNER This manual contains information concerning the safety, operation, adjustment, and maintenance of your Flory 1395C self unloading cart with stick remover. You have purchased a dependable product, but only by proper care and operation can you expect to receive the performance and long service built into this cart. Please have all operators read this manual carefully and keep it available for ready reference. We at Flory Industries welcome you to the growing number of quality conscious people who own and operate Flory equipment. We take great effort to manufacture the finest quality machinery with the superior value that the Flory name represents. You will notice that we have sought to anticipate your needs with respect to safety, engineering, and environmental conditions. Thank you for joining the large group of FLORY satisfied customers! Identification The model and serial number plate is located on the center tube of the hitch assembly. Terms The terms right hand and left hand are in reference to standing at the front of the cart, facing forward. Improvements Flory Industries, Inc. is continually striving to improve its products. We reserve the right to make improvements or changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to equipment previously sold. Safety Make sure all operators are familiar with the required safety practices of this machine. Operator is to remain seated at all times while operating this machine. 40

41 PERSONAL SAFETY This symbol is used throughout this book whenever personal safety is involved. Take time to read and follow the instructions. Be careful! Throughout this manual and/or on machine decals, you will find precautionary statements such as: Caution, Warning, and Danger followed by specific instructions. These precautions are intended for the personal safety of you and those working with you. Please take time to read them. Caution: Hazards or unsafe practices that could result in minor personal injury or property damage. Warning: Hazards or unsafe practices that could result in severe personal injury or death. Danger: Immediate hazards which will result in severe personal injury or death. Never allow children to play on or around this equipment at any time. Failure to follow the Caution, Warning, and Danger instructions may result in serious bodily injury or death!! Always remember that behind safety shields where adjustments are made there are moving parts that demand respect and care. Before operating the cart, check to make sure that it has been serviced and that all adjustments have been properly made. Always replace and secure all safety shields before starting operation. Never attempt to service or adjust the cart while it is running!! The Flory self unloading cart is designed for simple, fast, one man operation. WARNING: NEVER ALLOW ANYONE TO RIDE ON OR INSIDE THE CART FOR ANY REASON! 41

42 WARNING Failure to heed these warnings may result in personal injury or death!! 1. Before operating this machine, read the operators manual carefully. 2. Operator is to remain seated at all times while operating this machine. 3. Always shut off harvester or tractor engine, allowing all movement to stop before attempting to adjust, lubricate, or unclog the cart. 4. All personnel should be clear of the cart before starting or operating it. 5. Keep hands and loose clothing away from any power driven parts. 6. Do not operate this cart without all guards being in good condition and firmly in place. 7. Before working on or underneath the cart, lower jack stands at the front and rear of the cart. Block wheels securely to prevent cart from moving. 8. Do not modify or alter this cart from its original intended use. 9. Be sure cart is parked on flat, level surface, with wheels blocked, when not in use. 10. Never allow children to play on or around this equipment at any time 11. Never allow anyone to ride in the cart at any time for any reason! 12. Always display an SMV (Slow Moving Vehicle) sign when traveling on public roads. The law requires this to be displayed when moving at speeds below25 MPH. This sign is to be removed when the machine is being transported on a trailer, if the sign is visible from behind. 13. When towing this cart, always use a safety chain between the cart and towing vehicle. 14. It is recommended to also use the flashing caution lights when traveling on public roads. WARRANTY DETAIL 1. For a period of twelve months dating from delivery of machine to original purchaser, Flory Industries warrants that each piece of new equipment manufactured by it shall be free from defects in material and workmanship under normal use and service. Flory s obligation under this warranty being limited to making good at it s factory any part or parts thereof which shall, within or during the first twelve months from date of delivery to original purchaser, be returned to Flory and which at Flory s examination shall disclose to it s satisfaction to have been defective. This warranty being expressly in lieu of all other warranties expressed or implied and all other obligations or liabilities on Flory s part. Flory neither assumes nor authorizes any other person to assume for it any other liability in connection with the sale of this equipment. This warranty shall not apply to any equipment which may have been repaired or altered outside of its factory. Flory makes no guarantee whatsoever in respect to tires, rims, motors, controls, clutches or other trade accessories inasmuch as they are guaranteed separately by their respective manufacturers. 2. Flory Industries will allow credit for removing and replacing defective parts covered by warranty. The time allowed will be based on our knowledge of the time required. No allowance will be made for travel time. 3. All claims must be completed and filed with Flory Industries within 30 days after date of failure. 4. Parts claimed to be defective must be returned, transportation pre-paid to Flory Industries, and accompanied by the completed Warranty Claim and proper identification. 42

43 SAFETY DECALS The decals shown below and on the following pages have been placed on your cart for the safety of you, and those working with you. Please take this manual and walk around your machine, and note the content and location of these warning signs. Review these decals and the operating instructions in this manual with your machine operator(s). Keep the decals legible. If they are not, obtain replacements from your Flory dealer or from the factory. Qty. - 4 Location One on Each Shield Flory P/N: FD170 Qty. - 1 Location Hitch Assembly Flory P/N: FD120 43

44 SAFETY DECALS Qty. - 1 Location Hitch Assembly Flory P/N: FD106 Qty. - 2 Location Front & Rear Flory P/N: FD240 Qty. - 1 Location - Front FD169 44

45 OPERATION Pre-start Inspection Although adjustments are not necessary daily, the operator should inspect the cart routinely. Open the safety shields and inspection covers to check chain idlers and adjustments. Always replace and secure all safety shields before starting operation. Never attempt to service or adjust the cart while the harvester or tractor engine is running. Hydraulic Power Requirements The 1395C Cart is designed to operate with gallons per minute flow to achieve optimum performance and unloading time. It will operate with less flow, however performance will be reduced. Connecting to Harvester Due to the heavy tongue condition of a loaded cart, do not use this cart with swinging hydraulic hitches that are attached to the harvester elevator. When connecting cart to harvester, be certain cart hitch is compatible with hitch on harvester. If using standard single or double lip hitches, make certain hitch on the harvester is not the same type as cart. Do not use both single lip or both double lip hitches on both the harvester and cart, as this may cause hitch pin to become bent and bind. Make certain that the hydraulic hoses are connected to proper ports to achieve correct rotation of stick remover chain and unloading chain. Make certain that the safety chain is securely attached to harvester. Be certain hydraulic hoses are disconnected, and jack stands are down when unhooking cart from harvester. When crossing levees or entering fields, approach at gradual angles rather than perpendicular, to prevent harvester elevator from dipping into cart augers. 45

46 OPERATION Loading / Unloading When the product being loaded into cart approaches maximum capacity of the cart, pay special attention to the stick chain return side, to avoid overfilling the cart and spilling nuts onto the ground. When unloading the cart, be certain all vehicle drivers are communicating clearly, to avoid spilling nuts on the ground or potential injuries to operators. To achieve minimum unloading time, operate the harvester at full throttle while unloading. Always set parking brake on harvester or tractor when unloading!! 46

47 ADJUSTMENTS Unloader Chain The unloader chain is tensioned by means of adjusting bolts, located at the lower front of the cart, on each side. To tighten the chain, loosen the jam nuts on the adjusting bolts, and tighten to desired tension. Re-tighten jam nuts when finished tensioning. Should it become necessary to remove the chain, always wear gloves, and be aware of pinch points when handling. Unloader Chain Drive The unloader chain is powered by a hydraulic motor mounted on the right side of the elevator assembly, and a roller chain drive from the motor to the shaft. It is necessary to periodically adjust this roller chain to ensure satisfactory performance. To adjust the roller chain, open the shield and adjust the chain idler as needed. Hitch The 1395C Cart is available with a standard, single lip hitch. Consult the factory for any other hitch options that may be available. The hitch may be adjusted up or down in the mounting channel on the front of the cart, to maintain adequate clearance between the bottom of the elevator on the harvester, and the augers on the cart. Seals The outer edges of the unloader chain (roller chain) area are protected by rubber and plastic seals to prevent nuts from being lost along the sides, or being destroyed by the drive sprockets. These seals should be inspected regularly and maintained in good condition to avoid losing nuts. 47

48 MAINTENANCE Unloader Chain As the unloader chain wears it may become necessary to remove links from the chain to maintain proper tension. Proper tension is important in order to maintain good chain and sprocket life. Do not over tighten!! Shorten the chain using the following procedure: 1. Remove the unloader chain support brackets with the UHMW guides from the bottom of the tank, allowing the chain assembly to sag toward the ground. 2. Loosen the take-up bolts at the front of the cart to minimum position on each side of conveyor and remove the drive chain from the hydraulic motor. 3. Locate the connector links on the unloader chain by manually turning it so that they appear at the bottom, near the ground, for easy service access. Remove cotter pins from the connector links and disconnect before cutting the lacing wire in the woven wire chain. Now, cut the lacing wire and separate the ends. 4. In order to maintain the proper sequence of links on the roller chain, it is necessary to remove two links from it. One of the two must have a slat (cross bar) welded to it. Remove cleat from the slat (cross bar). Grind off the heads of the roller pins and use a punch to remove. (see illustration below) Pickets - Use right or left as needed to re-assemble woven wire. Cleat Lacing Wire Roller Pin Roller Chain Slat 5. After removing the links described in step 2, connect the roller chains and determine the number of pickets to remove. Cut the lacing wire(s) and remove pickets. Re-assemble the woven wire chain, using replacement pickets and lacing wires. Note the right and left hand weave of the woven wire, and try to match the original patterns as close as possible. After the chain is re-assembled, tack weld ends of lacing wires to pickets. 6. Re-adjust chains as described in step 2. 48

49 Tires / Wheels MAINTENANCE Wheel lug nuts should be inspected after 10 hours of initial operation, then once per season or every 200 hours, whichever occurs first. Tire inflation should be checked seasonally, and maintained at 65 P.S.I. Wheel bearings should be re-packed once per season. Wear strips The unloader chain utilizes plastic wear strips on the elevator and conveyor inner framework assemblies, to provide a smooth surface for the drive chain to travel on. These wear strips should be inspected periodically and replaced as needed. 49

50 STICK REMOVER The 1395C Cart comes standard with a stick remover and a stick box that can be emptied from the operator station. Stick Cross Conveyor The stick cross conveyor belt delivers the sticks to the right side of the cart and into the stick box. Sticks can then be deposited at certain locations whenever the operator chooses. The cross conveyor belt delivers to the stick box only, but may be changed to deliver sticks to the other side of the cart and dropped directly to the ground (if desired) by switching the hydraulic hoses on the motor ports. It is necessary to periodically inspect and adjust the rubber belt for tension and alignment. Stick Chain The stick chain should be inspected and tensioned periodically. Do not over tighten the chain. The chain sags intentionally on the bottom side, to drag the product forward and fill the front of the cart. The chain is partially supported by (2) rubber rollers on each side at the top rear of the stick chain. These rollers may be adjusted up or down to increase or decrease the separating action of the chain by increasing or decreasing the vibrating action. A flow control valve located on the left rear corner of the cart is used regulate the speed of the stick chain. Adjust this speed according to crop type and yield, to obtain best performance. Relief pressure for the stick chain must be approx 1200 PSI (full flow) on the flow control valve. Note: Do not exceed this setting, as damage to the stick chain could result. Wear strips The stick chain utilizes plastic wear strips on the inner framework assemblies, to provide a smooth surface for the drive chain to travel on. These wear strips should be inspected periodically and replaced as needed. 50

51 SPECIFICATIONS Tank Size 90 x 156 Maximum Capacity Approx 275 cu ft Elevator Width inches Overall Length Tire Inflation.. 65 PSI Weight empty.. approx 6000 lbs Height.. 89 inches Tires. 12 x 16.5 LT. Maximum Loaded Weight... approx lbs HYDRAULIC RELIEF PRESSURE SETTINGS: Flow control valve for stick remover Unloader chain assy psi psi 51

52 NOTES 52

53 1395-C CONVEYOR CART