torque limiters - CLUTCHES
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1 torque limiters - CLUTCHES
2 TORQUE LIMITERS - CLUTCHES: introduction ComInTec torque limiters are mechanical components necessary to fit along the kinematic chain and are preferred to electronic safety devices because of a better response time, improved reliability, excellent configuration flexibility, easy fitting and adjustment, use at high speeds in hard environments in the presence of inertias and important masses. In fact the electronic systems, which normally act up to the transmission, present: delayed reaction time, many factors as a source of error, configuration and management complexity. The fitting of the mechanical torque limiters along the kinematic chain is therefore necessary for a reliable and complete protection, in order to improve the level of safety and the machine, according to the new EN ISO standards, reducing the average possible broken-down and unproductive downtime. Benefits of our models Long product life with continuous reliability. Optimum protection against environmental conditions. Simple mounting for in-line and parallel transmission. Easy setting and adjustment. Highly accurate and fast machine protection. Special designs to suit specific applications possible. Competitive pricing without sacrificing quality. "Made in Italy" with certified quality. Our product range... "DF": Simple, economical and suitable for dry and dusty conditions. "EDF/F": Compact and low cost ball version available with sprocket or flange. "DSS or DSR": High stability and r e-synchronising in various positions. Full range of mounting options available. "DSS/SG": Allows immediate disconnection without any residual torque remaining. "DSA": Suitable for limiting compression and tension forces on crank mechanisms. "AP": Possibility of varying the transmission torque during operation allowing for full disengagement with free rotation. 2 FRICTION TORQUE LIMITER DF ECONOMY BALL TORQUE LIMITER EDF/F BALL OR ROLLER TORQUE LIMITER DSS or DSR Overload protection device with a sprocket mounted between two friction discs that slide without disengaging when it reaches the pre-set peak torque. The torque is adjustable by altering the spring pressure. 4 Economical overload protection device with ball transmission via a customized sprocket that disengages fully when it reaches the pre-set peak torque. The torque is steplessly adjustable by altering the spring pressure. 14 Overload protection device with Ball or Roller transmission, which disengages fully at the pre-set peak torque. The torque is steplessly adjustable by altering the spring pressure. 16 BACKLASH FREE TORQUE LIMITER DSS/SG AXIAL FORCE LIMITER DSA PNEUMATIC CLUTCHES AP A backlash free overload protection device with ball transmission, that disengages fully at the pre-set peak torque. Very high sensitivity possible with negative spring version. Device that disengages in the axial direction (in compression and tension) at the pre-set force by altering the spring pressure. Friction or roller clutches with adjustment of the peak torque possible remotely by altering the pneumatic pressure
![TORQUE LIMITERS CLUTCHES: selection and assembly Model Function Max [mm] Speed [Rpm] Main characteristics HOW TO SELECT Sensitivity DF](/docs-images/94/121975421/images/3-0.jpg "friction 1 23000 140 medium - low available with platewheel medium-low EDF/F mechanical 7,5 1450 55 medium - low with balls in phase")
3 TORQUE LIMITERS CLUTCHES: selection and assembly Model Function Max [mm] Speed [Rpm] Main characteristics HOW TO SELECT Sensitivity DF friction medium - low available with platewheel medium-low EDF/F mechanical 7, medium - low with balls in phase medium-high DSS mechanical 2, medium - high with equidistant balls high DSR mechanical medium - low with rollers in phase or equidistant medium-high DSR/F/RF mechanical medium - low free rotation with roller in phase medium-high DSS/SG mechanical 0, medium - high backlash free with balls in phase or equidistant high DSA mechanical N - medium axial coupling medium-high DSR/F/AP pneumatic high coupling with rollers in phase high DSF/TF/AP pneumatic medium - high slipping function medium Kind of lockings for coupling s applications see page 46 FRICTION TORQUE LIMITERS 3 Transmission with parallel shafts Transmission with in-line shafts BALLS OR ROLLERS TORQUE LIMITERS Transmission with parallel shafts Transmission with in-line shafts
4 ECONOMIC BALL TORQUE LIMITER EDF/F : introduction Reduced torsional backlash by ball drive. Maintenance free for long lasting, high reliability. Possibility to add a microswitch or proximity for transmission disconnection. Version with 360 phase re-engagement available. Mounting of the transmission gear inside the device similar to the friction torque models. The innovative regulation by the "H dimension allows for immediate calibration. Model available only with finished. range from 7,5 to 1450 Nm and max. finished ø55 mm. Model with flange and personalized connections: EDF/F/F. ON REQUEST Connections with, locking assembly or other locking systems available. Personalized version with re-engagement in phase at 30, 45, 60, 90.. EDF/F: basic model for drive with platewheel, pulley, flange with parallel shafts EDF/F/TAC: in-line shaft connection, simple and economic. from 7,5 to 1450 Nm max. ø55 mm from 7,5 to 1450 Nm max. ø80 mm Page 15 Page transmission relevant to the springs configuration Side A3S1 A4S1 A4S2 A3M1 A4M1 A3G1 ( (()) ( , , * * * MAIN APPLICATIONS Filling machines, metal chip conveyors. Automatic conveyor belts. Winches. TORQUE TRANSMISSION ORDER EXAMPLE EDF/F /C TORQUE LIMITER Size Model.../version Finished ø40 H7 /springs 450Nm ADVANTAGES AND BENEFITS Protects the product from damage or wrong positioning. Protects the transmission from overload. Protects conveyor belts in case of product collisions. + * Until stocks are finished ELEMENT Plate wheel 3/4" Z23 Model available only with finished Model EDF/F Economic ball torque limiter APPLICATION EXAMPLE.../C.../F.../TAC.../version with plate wheel with flange with chain coupling Model EDF/F/C Model with plate wheel for parallel shaft connections. Model EDF/F/F Model with connection flange integrated to the torque limiter, to fit pulleys, plate wheels,.
5 EDF/F (economic ball torque limiter): technical data K N /C (version with plate wheel).../f (version with flange) DIMENSIONS AND TECHNICAL DETAILS Size A B h7 C D H7 Pilot E F G J1 K L M P Q T Y Standard platewheel Max. speed max. lead Dp J [Rpm] , M M /8" Z16 48,82 20, , ,5 26 M M /8" Z20 60,89 24, , M M /2" Z22 89, , M M6 4, /4" Z18 109, , M M6 5, " Z17 138, , ,5 M M8 5, " Z20 162,38 58, ,9 On request Weight [Kg]. /TAC (version with chain coupling): technical data 15 Size D H7 Pilot max. F Y M R A3 D3 DIMENSIONS AND TECHNICAL DETAILS E3 H7 Pilot max. N3 U3 V3 Max. speed [Rpm] , M , M , M , M , ,5 12 M , ,5 15 M On request NOTES Weight [Kg] Data is relevant to the whole group (EDF/F EDF/F/TAC). Weights are relevant to the whole group with pilot (EDF/F EDF/F/TAC). DIMENSIONI E CARATTERISTICHE TECNICHE
torque limiters - CLUTCHES
torque limiters - CLUTCHES TORQUE LIMITERS - CLUTCHES: introduction ComInTec torque limiters are mechanical components necessary to fit along the kinematic chain and are preferred to electronic safety
torque limiters - CLUTCHES
torque limiters - CLUTCHES TORQUE LIMITERS - CLUTCHES: introduction The function of a safety device such as a torque limiter is to protect the drive components and the end product in case of overload or
Torque limiters Manufactured by ComInTec Lenze
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Up to Nm of torque and 120 mm bore
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Standard model for offset drives by chainwheel, sprocket or gear. Chain coupling adaptor for in-line drives, simple & compact
Type DSF/EX friction torque limiters Friction torque limiters are simple low cost devices that remove shock loads and protect machinery from overload damage. Easy torque setting and wide torque range Bi-directional
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TORQUE LIMITERS - CLUTCHES
www.comintec.it TORQUE LIMITERS - CLUTCHES (SAFETY COUPLINGS) Up to 30.000 Nm of torque and 140 mm bores Edi on 01/2015 TORQUE LIMITERS (SAFETY COUPLINGS) - CLUTCHES: introduc on ComInTec torque limiters
TORQUE LIMITERS - CLUTCHES
www.comintec.it TORQUE LIMITERS - CLUTCHES (SAFETY COUPLINGS) Up to 30.000 Nm of torque and 140 mm bores Edi on 01/2015 TORQUE LIMITERS (SAFETY COUPLINGS) - CLUTCHES: introduc on ComInTec torque limiters
TORQUE LIMITERS - CLUTCHES
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Standard model for offset drives by chainwheel, sprocket or gear. Chain coupling adaptor for in-line drives, simple & compact
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