DIESEL GENERATOR TECHNICAL DATA

Transcription

1 DIESEL GERATOR TECHNICAL DATA

2 2 DEAR USER OF THE MAAG GERATOR; First of all, we would like to thank you for choosing MAAG Generators. Thanks to the experience of long years, LogSol ltd manufactures efficient, reliable and quality generators. Do not perform operate, maintain or repair your generator without taking general safety precautions. Maintenance and Operation Manual has been prepared and developed to help you in operating and maintaining the MAAG Generator system properly. This manual shall be read by the operator who will be operating the generator carefully. LogSol ltd reserves the right to make changes on the "DIESEL GERATOR MAINTANCE AND OPERATION MANUAL" without prior notice. AS PER THE REGULATION ON AFTER SALES SERVICES FOR INDUSTRIAL GOODS ISSUED IN THE OFFICIAL GAZETTE NO DATED JUNE 13, 2014, THE SERVICE OF GERATORS ARE DETERMINED AND DECLARED AS 10 YEARS. Use recommended lubricants, coolants and fuel. Use genuine spare parts for the engine and generator. Always contact LogSol ltd authorized services. Take recommended safety and installation precautions. Our generators are manufactured as per VDE 0530, BSE 4999 BS5000, IEC 34, TS ISO 8528, TS standards. ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 management system Our generators comply with CE declaration.

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4 OTHER TECHNICAL DATA DIESEL GINE SPECIFICATIONS D226B-3D TD226B-3D WP4 WP6 WP10 WP12 Time 4 stroke 4 stroke 4 stroke 4 stroke 4 stroke Cylinder arrangement V Type, Inline V Type, Inline V Type, Inline V Type, Inline V Type, Inline Bore/Stroke (mm) 105/ / / / /155 Displacement (liter) Engine Speed (r/min) Engine Oil (liters) Coolant (liters) Firing Order Rotation Direction From the Front Counterclockwise Counterclockwise Counterclockwise Counterclockwise Counterclockwise Exhaust Gas Temperature 550 C 550 C 550 C 600 C 600 C Cooling Fan Air Flow (m 3 /min) Engine speed: RPM Fan speed: RPM Engine speed: RPM Fan speed: RPM 455 Engine speed: RPM Fan speed: RPM Engine speed: RPM Fan speed: RPM Engine speed: RPM Fan speed: RPM DIESEL GINE SETTING AND TIGHTING VALUES Intake Valve Clearance While the Engine is Cold (mm) D226B-3D TD226B-3D WP4 WP6 WP10 WP ± ± 0.03 Exhaust Valve Clearance While ± ± 0.03 the Engine is Cold (mm) Injection Pressure (Mpa) ~26 25~26 Cylinder Head Bolt Torque (N - M) Main Bearing Bolt Torque (N - M) Connecting Rod Bolt Torque (N - M) ~340 (Main Bolt) 90~160 (Spare Bolt) 240~340 (Main Bolt) 90~160 (Spare Bolt) ± ± ~250 (Manual Tightening) 170~250 (Manual Tightening) 155~230 (Automatic Tightening) 155~230 (Automatic Tightening) Flywheel Bolt Torque (N - M) ~280 (Manual Tightening) 230~280 (Manual Tightening) 230~300 (Automatic Tightening) 230~300 (Automatic Tightening) CODES AND GERAL INFORMATION MAAG DIESEL GERATOR Abbreviation for Alternator brand (eg. Stamford) Abbreviation for Engine brand (eg. Baudouin) Standby power (kva) MAAG brand abbreviation

5 OTHER TECHNICAL DATA OIL AND WATER CAPACITIES OF THE GERATOR OIL AND WATER CAPACITIES OF BAUDOUIN DIESEL GERATOR Stand By POWER Prime kva kw kva kw GINE Fuel Consumption at Full Load Oil Water Fuel Tank litre / hour litres litres litres MAAG 17BD XX M05G17/ MAAG 22BD XX M06G22/ MAAG 33BD XX M06G33/ MAAG 44BD XX M06G44/ MAAG 50BD XX M06G50/ MAAG 55BD XX M10G55/ MAAG 72BD XX M11G70/5e MAAG 88BD XX M11G90/5e MAAG 110BD XX M11G110/5e MAAG 150BD XX M11G150/5e MAAG 165BD XX M11G165/5e MAAG 220BD XX M16G220/5e MAAG 250BD XX M16G250/5e MAAG 275BD XX M16G275/5e MAAG 330BD XX M16G330/5e MAAG 385BD XX M21G385/5e MAAG 440BD XX M21G440/5e MAAG 500BD XX M26G500/5e MAAG 550BD XX M26G550/5e MAAG 660BD XX M33G660/5e MAAG 715BD XX M33G715/5e MAAG 825BD XX M33G825/5e MAAG 900BD XX M26G900/5e MAAG 1000BD XX M26G1000/5e MAAG 1100BD XX M26G1100/5e MAAG 1250BD XX M33G1250/5e MAAG 1400BD XX M33G1400/5e Note: XX alternator type: optional MAAG or STAMFORD.

6 6 OTHER TECHNICAL DATA OIL AND WATER CAPACITIES OF DEUTZ (226B) DIESEL GERATOR Stand By POWER Prime GINE Fuel Consumption at Full Load Oil Water Fuel Tank kva kw kva kw litre / hour litres litres litres MAAG 40DZ XX D226B-3D MAAG 60DZ XX TD226B-3D OIL AND WATER CAPACITIES OF DEUTZ (WP) DIESEL GERATOR Stand By POWER Prime kva kw kva kw GINE Fuel Consumption at Full Load Oil Water Fuel Tank litre / hour litres litres litres MAAG 72DZ XX WP4D66E MAAG 82DZ XX WP4D66E MAAG 110DZ XX WP4D108E MAAG 150DZ XX WP6D140E MAAG 165DZ XX WP6D152E OIL AND WATER CAPACITIES OF DEUTZ (1015) DIESEL GERATOR Stand By POWER Prime kva kw kva kw GINE Fuel Consumption at Full Load Oil Water Fuel Tank litre / hour litres litres litres MAAG 275DZ XX BF6M1015-LA-GA MAAG 290DZ XX BF6M1015C-LA-G1A MAAG 360DZ XX BF6M1015C-LA-G3A MAAG 440DZ XX BF6M1015CP-LA-G MAAG 520DZ XX BF8M1015C-LA-G MAAG 575DZ XX BF8M1015CP-LA G MAAG 630DZ XX BF8M1015CP-LA G MAAG 700DZ XX BF8M1015CP-LA G MAAG 850DZ XX HC12V132ZL Note: XX alternator type: optional MAAG or STAMFORD

7 OTHER TECHNICAL DATA OIL AND WATER CAPACITIES OF RICARDO DIESEL GERATOR Stand By POWER Prime kva kw kva kw GINE Fuel Consumptio n at Full Load Oil Water Fuel Tank litre / hour litres litres litres MAAG 35RC MG K4100D MAAG 50RC MG K4100ZD MAAG 70RC MG R4105ZD MAAG 82RC MG R4105ZD MAAG 94RC MG R4105IZD MAAG 110RC MG R6105ZD MAAG 125RC MG R6105ZD MAAG 150RC MG R6105AZLD MAAG 165RC MG R6105IZLD Note: MG alternator type: MAAG

8 8 OTHER TECHNICAL DATA OIL AND WATER CAPACITIES OF PERKINS DIESEL GERATOR Stand By POWER Prime kva kw kva kw GINE Fuel Consumption at Full Load Oil Water Fuel Tank litre / hour litres litres litres MAAG 10PE XX A-11G MAAG 15PE XX A-15G MAAG 22PE XX A-22G MAAG 33PE XX A-33G MAAG 50PE XX A-33TG MAAG 66PE XX A-33TG MAAG 72PE XX A-44TG MAAG 88PE XX A-44TG MAAG 112PE XX C-44TAG MAAG 150PE XX A-70TAG MAAG 165PE XX A-70TAG MAAG 200PE XX A-70TAG MAAG 220PE XX A-70TAG MAAG 250PE XX A-E88TAG MAAG 275PE XX A-E88TAG MAAG 300PE XX A-E88TAG MAAG 330PE XX A-E88TAG MAAG 400PE XX A-E13TAG MAAG 450PE XX A-E13TAG MAAG 500PE XX A-E15TAG MAAG 550PE XX A-E15TAG MAAG 630PE XX C-E18TAG1A MAAG 650PE XX C-E18TAG1A MAAG 700PE XX C-E18TAG MAAG 825PE XX TAG2A MAAG 900PE XX TAG3A MAAG 1002PE XX TAG1A MAAG 1125PE XX TAG2A MAAG 1250PE XX TAG MAAG 1375PE XX TAG0A MAAG 1385PE XX TWG2A MAAG 1500PE XX TAG1A MAAG 1656PE XX TAG2A MAAG 1880PE XX TAG3A MAAG 2028PE XX TAG1A MAAG 2264PE XX TAG2A MAAG 2500PE XX TRG Note: XX alternator type: optional MAAG or STAMFORD WARNING Models, specifications (capacity, weight, dimensions, etc.) and visuals of all products in this manual may differ based on the project. LogSol ltd reserves the right to make changes on all information without prior notice.

9 OTHER TECHNICAL DATA GERATOR DIMSIONS GERATOR DIMSIONS (WITH CABINET) PERKINS GERATOR DIMSIONS (WITHOUT CABINET) LGTH HEIGHT WEIGHT LGTH HEIGHT WEIGHT WIDTH (W) WIDTH (W) (L) (H) (KG) (L) (H) (KG) MAAG 10PE XX MAAG 15PE XX MAAG 22PE XX MAAG 33PE XX MAAG 50PE XX

10 10 OTHER TECHNICAL DATA MAAG 2500PE XX N/A* N/A* N/A* N/A* Note: XX alternator type: optional MAAG or STAMFORD WARNING GERATOR DIMSIONS (WITH CABINET) PERKINS GERATOR DIMSIONS (WITHOUT CABINET) WIDTH LGTH HEIGHT WEIGHT WIDTH LGTH HEIGHT WEIGHT (W) (L) (H) (KG) (W) (L) (H) (KG) MAAG 88PE XX MAAG 112PE XX MAAG 88PE XX MAAG 112PE XX MAAG 150PE XX MAAG 165PE XX MAAG 200PE XX MAAG 220PE XX MAAG 250PE XX MAAG 275PE XX MAAG 300PE XX MAAG 330PE XX MAAG 400PE XX MAAG 450PE XX MAAG 500PE XX MAAG 550PE XX MAAG 630PE XX MAAG 650PE XX MAAG 700PE XX MAAG 825PE XX MAAG 900PE XX MAAG 1002PE XX MAAG 1125PE XX MAAG 1250PE XX MAAG 1375PE XX N/A* N/A* N/A* N/A* MAAG 1385PE XX N/A* N/A* N/A* N/A* MAAG 1500PE XX N/A* N/A* N/A* N/A* MAAG 1656PE XX N/A* N/A* N/A* N/A* MAAG 1880PE XX N/A* N/A* N/A* N/A* MAAG 2028PE XX N/A* N/A* N/A* N/A* MAAG 2264PE XX N/A* N/A* N/A* N/A* Models, specifications (capacity, weight, dimensions, etc.) and visuals of all products in this manual may differ based on the project. LogSol ltd reserves the right to make changes on all information without prior notice.

11 OTHER TECHNICAL DATA WIDTH (W) DEUTZ GERATOR DIMSIONS (WITH CABINET) LGTH HEIGHT WEIGHT (L) (H) (KG) WIDTH (W) GERATOR DIMSIONS (WITHOUT CABINET) LGTH HEIGHT (L) (H) WEIGHT (KG) MAAG 40DZ XX MAAG 60DZ XX MAAG 72DZ XX MAAG 82DZ XX MAAG 110DZ XX MAAG 150DZ XX MAAG 165DZ XX MAAG 275DZ XX MAAG 290DZ XX MAAG 360DZ XX MAAG 440DZ XX MAAG 520DZ XX MAAG 575DZ XX MAAG 630DZ XX MAAG 700DZ XX MAAG 850DZ XX Note: XX alternator type: optional MAAG or STAMFORD WARNING Models, specifications (capacity, weight, dimensions, etc.) and visuals of all products in this manual may differ based on the project. LogSol ltd reserves the right to make changes on all information without prior notice. WIDTH (W) Note: MG alternator type: MAAG. WARNING! RICARDO GERATOR DIMSIONS (WITH CABINET) LGTH HEIGHT WEIGHT (L) (H) (KG) WIDTH (W) GERATOR DIMSIONS (WITHOUT CABINET) LGTH HEIGHT (L) (H) Models, specifications (capacity, weight, dimensions, etc.) and visuals of all products in this manual may differ based on the project. LogSol ltd reserves the right to make changes on all information without prior notice. WEIGHT (KG) MAAG 35RC MG MAAG 50RC MG MAAG 70RC MG MAAG 82RC MG MAAG 94RC MG MAAG 110RC MG MAAG 125RC MG MAAG 150RC MG MAAG 165RC MG

12 12 OTHER TECHNICAL DATA BAUDOUIN MAAG 1400BD XX Note: XX alternator type: optional MAAG or STAMFORD WARNING GERATOR DIMSIONS (WITH CABINET) GERATOR DIMSIONS (WITHOUT CABINET) WIDTH LGTH HEIGHT WEIGHT WIDTH LGTH HEIGHT WEIGHT (W) (L) (H) (KG) (W) (L) (H) (KG) MAAG 17BD XX MAAG 22BD XX MAAG 33BD XX MAAG 44BD XX MAAG 50BD XX MAAG 55BD XX MAAG 72BD XX MAAG 88BD XX MAAG 110BD XX MAAG 150BD XX MAAG 165BD XX MAAG 220BD XX MAAG 250BD XX MAAG 275BD XX MAAG 330BD XX MAAG 385BD XX MAAG 440BD XX MAAG 500BD XX MAAG 550BD XX MAAG 660BD XX MAAG 715BD XX MAAG 825BD XX MAAG 900BD XX MAAG 1000BD XX MAAG 1100BD XX MAAG 1250BD XX Models, specifications (capacity, weight, dimensions, etc.) and visuals of all products in this manual may differ based on the project. LogSol ltd reserves the right to make changes on all information without prior notice.

13 In an event where the _rst 50 Working hours is up in 6 months, after 6 months, the 50 hours maintenance shall be performed. After initial maintenance, if the 150 Working hours is not up in 1 year, after 1 year 150 hours maintenance shall be performed. OTHER TECHNICAL DATA MAINTANCE INSTRUCTIONS GERATOR MAINTANCE SCHEDULE MAINTANCE OPERATION Daily Mon thly MAINTANCE TIME hours hours hours hours hours hours hours hours Once in every 6 months Once in every 12 months IN CHARGE OF THE OPERATION Check the Diesel Engine Lubricating Oil Level Perform the Generator Set Perimeter and General Clean up Operator Operator Check the Diesel Engine Cooling Water Level Check the Generator Set Fuel Level (min. 1/4) General Clean up Operator Operator Check the Diesel Engine Temperature Discharge Fuel Until Clean Fuel Run Through the Fuel Filter Check for Abnormal Vibration Check by Running the Generator in Test Mode Check the Torque Values for Engine Cover Studs Check the Diesel Engine "V" Belt Tension and Wear (If Any) Check Diesel Engine Fuel Pump Oil Level Change the Diesel Engine Oil and Oil Filter (with 15W/40 Turbo Diesel Oil) Change the Oil Filter (Based on the Gauge) Perform Valve Clearance Adjustment and Controls Change Diesel Engine Fuel Filter Clean the Crankcase Air Discharge Mechanism Perform Injector Test and Adjustment Perform Compression Pressure Check Check the Circulation Pump Check the Turbocharger Perform Fuel Pump Test and Adjustment Check the Cylinder Covers. Check the Jackets for Wear Clean the Cooling Water Passage Perform Main Bearing and Rod Bearing Clearance Check Check the Piston for Wear Check the Crankshaft for Wear Check the Crank Mill for Wear Check Driver Gear Group for Wear Yapınız Perform General Maintenance for Fuel Pump Replace the Diesel Engine Oil Pump Replace the Crank Seals Replace Alternator Bearing Once in every 150 hours Once in every 150 hours Once in every 150 hours Check the Gauge Once in every 150 hours Operator Operator Operator

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