Pendulum Impact Tester PSd 450

Transcription

1 WPM WPM Werkstoffprüfsysteme Leipzig GmbH Nordstraße Markkleeberg Germany Phone: Fax: Internet: WPM Werkstoffprüfsysteme Leipzig GmbH Managing Director: Dr.-Ing. Marcel Roth Bank connection: Gewerbegebiet Wachau - Nordstraße 15 Head office: Markkleeberg Sparkasse Leipzig Markkleeberg HRB 22851, IBAN: DE GERMANY VAT ID-No.: DE BIC: WELADE8LXXX Errors and modifications excepted. WPM Werkstoffprüfsysteme Leipzig GmbH excludes any liability for errors and incompleteness. Last updated 09/2018

2 Pendulum Impact Tester PSd 450 The pendulum impact tester allows performing Charpy impact tests on metals, Izod impact bending tests and, at customer s request, also impact tensile tests or tests based on Brugger. You have the choice of implementing a pendulum hammer with 150 J or 300 J energy. By screwing side plates at the 300 J hammer, the working capacity can be increased to 450 J. The pendulum impact testers of WPM are characterized by their high-quality anti-vibration design, guaranteeing high measurement accuracy and long service life. Application According to the technical conditions ASTM E23 and DIN EN ISO as well as when applying corresponding special accessories: Notched-bar impact tests by Charpy on steel and other metals according to o ASTM E23 o DIN EN ISO Notched-bar impact tests by Izod according to o ASTM E23 o BS 131 Brugger according to o ZF15-53 Tensile-impact tests Wedge impact tests according to o DIN EN ISO Instrumented notched-bar impact tests according to o DIN EN ISO Highlights Irrtümer und Änderungen vorbehalten. WPM Werkstoffprüfsysteme Leipzig GmbH schließt jegliche Haftung für Fehler und Unvollständigkeit aus. Stand 05/2017 Reliable measurement results The basic unit of the pendulum impact tester PSd 450 is made up of a rigid, boxtype machine column with optimized vibration absorption. The pendulum impact tester is installed on a concrete foundation with steel frame. Flexibility in test applications The pendulum rod is prepared to install the U-shape hammer with striker for Charpy, Izod and tensile-impact tests. Thanks to the quick-change system, the striker can be changed easily and rapidly. The U-shape pendulum hammer consists of the hammer plate and side plates. The side plates are screwed and pinned at the hammer plate. The pendulum rod is screwed on the hammer plate and fixed with two pins in its position. The striker is screwed the way that it is impossible to mount it incorrectly. On the central anvil block, exchangeable support plates can be mounted, depending on the specimen dimensions. WPM Leipzig

3 Comfortable operation The impact energy can be adjusted and displayed with a digital display. It can either be displayed as angle or as potential energy. Option friction compensation allows determining the lost work due to friction. The displayed value is subtracted from the consumed impact energy depending on the pendulum travel. With the help of the electromechanical pendulum lift, the start position of the pendulum can be continuously adjusted. Alternatively to the digital display, a touch screen can be used. By means of the computer with touch screen integrated in the machine frame, the pendulum impact tester can be completely operated via the evaluation software ImpaSax. Adding the tool for instrumentation, measurement results are displayed along with force-time and force-deflection characteristics. So, no external computer for instrumented tests is necessary anymore. Intelligent measurement value recording and evaluation To carry out instrumented tests, a two-channel measurement technology is applied. Its appeal lies in the high sampling frequency of up to 10 MHz and the possibility to include further transducers in the system. The measurement amplifiers are USBconfigurable and have a limit frequency of up to 300 khz. Depending on the configuration, one measurement channel (± 10 V) is freely available. The evaluation software ImpaSax is the best tool to acquire measurement values and to generate reports and statistics for instrumented and noninstrumented impact tests. Beside the graphic display of measurement values, automatic algorithms are included to evaluate the measured values according to DIN EN ISO Safety The pendulum impact tester is equipped with a complete safety enclosure with safety door according to DIN EN ISO The safety enclosure surrounding the swinging area of the pendulum fulfills all technical safety requirements. It is impossible to trigger the pendulum when the door is open; after triggering the pendulum and opening the door, the pendulum hammer is stopped immediately. The sides are swivel-mounted. So, dismantling while calibrating or repairing the device is not necessary. A simple handling for the user is guaranteed. After inserting the specimen and closing the door of the test area, the door is locked the way that the door is unlocked only when finishing the automatic test cycle. WPM Leipzig

4 BASE Basic configuration PSD450-BE Base unit PSd Rigid, box-type machine column with optimized vibration absorption - Electromechanical pendulum lift - Electromechanical pendulum brake - Electrical safety trigger of pendulum - Digital pre-selection and indication of performance by means of continuously variable adjustment of pendulum start point Distance from turning axis to center of specimen 790 mm Drop angle continuously adjustable Impact velocity m/s - Measuring values with scale of high accuracy - Digital standard indication of digits with decimal points of absorbed impact energy 4 digits Indication range J Digit increment 0.1 J - Computers can be connected via Ethernet interface - Safety box for collecting specimen remnants EH-PSD450 Safety enclosure incl. locking switch of the door The safety enclosure meets all technical safety requirements. The safety enclosure surrounds the swinging area of the pendulum. It is impossible to trigger the pendulum when the door is open; after triggering the pendulum and opening the door, the pendulum hammer is stopped immediately. The sides are swivel-mounted. Dismantling while calibrating or repairing the device is not necessary. A simple handling for the user is guaranteed. - Complete safety enclosure with safety door; complete protection according to DIN EN ISO Surveying and protecting certified safety control for setting and testing mode - Signaling of wrong handling by signal lamps and error message in the digital display - Fulfilling requirements of EC Machinery Directive 2006/42/EC (CE sign attached at the machine, declaration of conformity is included in the documentation) - Safety and danger analysis included in the delivery of the pendulum impact tester Electronic locking switch for the door After inserting the specimen and closing the door of the test area, the door is locked the way that the door is unlocked only when finishing the automatic test cycle. PH300 Pendulum hammer 300 Joule without striker - Weight of the 300 J hammer kg - Working range continuously adjustable J PH150 Pendulum hammer 150 Joule without striker - Weight of the 150 J hammer kg - Working range, continuously adjustable J WPM Leipzig

5 FUND-RAH Steel frame foundation The steel frame to be concreted by the customer. FUND-BET Alternatively: prefabricated concrete foundation - Foundation size 1400 mm x 950 mm x 400 mm - Weight 1225 kg - incl. steel frame Accessories for tests by Charpy According to ASTM E23 and DIN EN ISO HS-CH-2 Striker Charpy 2 mm according to DIN EN ISO Thickness within the specimen area 16 mm - Edge angle Radius of curvature 2 mm HS-CH-8 Striker Charpy 8 mm according to DIN EN ISO Thickness within the specimen area 16 mm - Edge angle Radius of curvature 8 mm HS-ASTM-EN Striker Charpy 8 mm according to DIN EN ISO 148-2/ASTM E23 - Thickness within the specimen area 16 mm - Edge angle Width 4 mm - Radius of curvature 8 mm - Roughness 0.1 µm Ra HS-CH-INSTR Striker Charpy 2 mm instrumented according to DIN EN ISO Thickness within the specimen area 16 mm - Edge angle Radius of curvature 2 mm - With applied strain gauge (hot glue) and calibrated - For instrumented Charpy tests according to DIN EN ISO in combination with the measurement device for the instrumented test (ME-PSD-INSTR) and the evaluation software for the instrumented test (AWS-PSD-INSTR) HS-ASTM- INSTR Striker Charpy 8 mm instrumented according to DIN EN ISO 148-2/ASTM E23 - Thickness within the specimen area 16 mm - Edge angle Radius of curvature 8 mm - With applied strain gauge (hot glue) and calibrated - For instrumented Charpy tests according to DIN EN ISO in combination with the measurement device for the instrumented test (ME-PSD-INSTR) and the evaluation software for the instrumented test (AWS-PSD-INSTR) WPM Leipzig

6 AL-CH- EN/ASTM Support Charpy according to DIN EN ISO and ASTM E23 On the support block, suitable to fix devices for Charpy and Izod tests, the Charpy support is fixed. Exchangeable anvil inserts are fastened in the support. - Cross section of the specimen 10 x 10 mm - Distance between anvil inserts 40 mm E-AL-CH Anvil inserts Charpy according to DIN EN ISO The exchangeable anvil inserts can be used up to four times by turning them in case of wear-out. - Free angle 0 - Relieve cut 11 - Radius of curvature 1 mm E-AL-CH-ASTM Anvil inserts Charpy according to DIN EN ISO 148-2/ASTM E23 - The exchangeable anvil inserts can be used up to four times by turning them in case of wear-out. - Free angle 0 - Relieve cut 11 - Radius of curvature 1 mm - Roughness 0.1 µm Ra ALPL-ASTM7,5 Charpy support plate For undersize specimens 7.5 x 10 x 55 mm according to DIN EN ISO 148-2/ASTM E23 - The support for a specimen with cross-section 10 x 10 mm and with 40 mm distance between the anvil inserts is precondition. ALPL-ASTM5 Charpy support plate 5 - For undersize specimens 5 x 10 x 55 mm according to DIN EN ISO 148-2/ASTM E23 The support for a specimen with cross-section 10 x 10 mm and with 40 mm distance between the anvil inserts is precondition. ALPL-ASTM2,5 Charpy support plate For undersize specimens 2.5 x 10 x 55 mm according to DIN EN ISO 148-2/ASTM E23 The support for a specimen with cross-section 10 x 10 mm and with 40 mm distance between the anvil inserts is precondition. AL-DVMK PZ-Z-450 Support DVMK - Support for specimens according to DIN (specimens DVMK) - Specimen cross-section 6 x 6 mm - Distance between anvil inserts 30 mm Exchangeable anvil inserts are set into the support. An automated specimen centering is not possible. Uncooled specimens are centered with a centering device which is included in the delivery. Centering tong - Tong to center the notched specimen (v-notch) between the anvil inserts (for specimen cross-section 10 x 10 mm) - Length: 230 mm WPM Leipzig

7 Accessories for tests by Izod and tensile impact tests According to ASTM E23 and BS 131 AL-I-450 Support for tests by Izod - Equipment for tests and specimens according to ASTM E23 - Specimen cross-section 10 x 10 mm - Or specimen diameter 11.4 mm Supports and vises for other specimen dimensions and shapes can be supplied on demand. ER-I-E Vise for Izod specimen - Horizontal and vertical parallelism mm - Radius of the upper edge of the anvil < 0.4 mm HS-IZOD Striker Izod according to ASTM E23 - Radius 0.66 mm - Surface finish 2 µm HS-IZOD- INSTR ESZ Striker Izod according to ASTM E23 instrumented - Radius 0.66 mm - Surface finish 2 µm - With applied strain gauge (hot glue) and calibrated - For instrumented Charpy tests according to ASTM E2298 in combination with the measurement device for the instrumented test (ME-PSD-INSTR) and the evaluation software for the instrumented test (AWS-PSD-INSTR) Accessories for tensile impact tests Impact fork for tensile impact tests and support for tensile impact specimens - Specimen cross-section 6.4 mm - Measurement length 25.4 mm - Total length 68.0 mm - With thread M10 for fastening Accessories for impact bending tests by Brugger According to ZF AL_BR Support for tests by Brugger - Clamping of the specimen with 30 in relation to the surface of the striker Striker Brugger HS-BR HS-BR-INSTR Striker Brugger instrumented - With applied strain gauge (hot glue) and calibrated For instrumented Charpy tests according to ASTM E2298 in combination with the measurement device for the instrumented test (ME-PSD-INSTR) and the evaluation software for the instrumented test (AWS- PSD-INSTR) Accessories (options) PH-AUF Upgrade to 450 Joule The 300 Joule hammer can be upgraded easily to 450 J (supplementary equipment of additional masses) - Weight of the 450 J hammer kg - Working range 2, J WPM Leipzig

8 PZ-A-450 GEF-AN T-SS-EVR T-PE Automatic centering device - Applicable for specimen based on Charpy with different dimensions and different notches - Makes it possible to center automatically when inserting the notched specimen Spring-loaded stopper - Useable preferably for cooled or heated specimens with cross-section 10 x 10 mm - For fast centering of standard specimens (length 55 mm) Automatic pendulum triggering - when closing the door, the hammer is triggered - saves time while testing cooled specimens Second door for safety enclosure Instead of the safety box to collect the specimen remnants, a second door is installed in the safety enclosure to remove the broken specimens (at the left to the pillar with the operating panel) ME-PSD-INSTR PC-PSd AWS-PSD AWS-PSD- INSTR Measuring device for the instrumented test - Measuring the force-time sequence with sampling frequency 10 MHz - Measurement amplifier cut-off frequency up to 300 khz, USB-configurable - One free measurement channel is available (+/- 10 V) - Mounted in a separate switch cabinet at the basic unit - Without striker Computer with TFT monitor For display and evaluation of measured values A computer with optical drive, keyboard, mouse, TFT monitor and current operating software commonly available at the time of delivery is used. If the computer of the customer is used, the following minimum requirements should be fulfilled: - MICROSOFT WINDOWS 10 - Keyboard and mouse - Network interface card - Crossover cable for Ethernet - Optical drive - 22 color monitor Evaluation software for PSd - For measurement acquisition, measurement report generation and statistics for non-instrumented tests Evaluation software for instrumented test - For measurement acquisition, measurement report generation and statistics for instrumented tests - Incl. graphic chart of measurement value characteristics and automated algorithms to evaluate the measurement value characteristics (data analysis) WPM Leipzig

9 Packaging, Transport and Commissioning VERP-EX- Packaging PSd 450 (Export) PSD450 - With conservation - Wood according to IPCC standard VERP-PSD450 Packaging PSd 450 (Export) - With conservation TRAN-PSD450 Transport PSd 450 IBN-PSD450 Commissioning PSd 450 without software, excl. travelling costs IBN-PSD450- SW Commissioning PSd 450 with software, excl. travelling costs On demand: - Training - DAkkS verification - High-strength strikers - Cryostats - Instrumentation - Reference material (standard specimens according to DIN EN ISO 148-3) WPM Leipzig

10 Installation Conditions Electrical connection Voltage/Frequency Connected load Dimensions Width x depth x height Weight Net Gross 1 N 230 V/50 Hz 0.5 kva 1900 x 920 x 2130 mm 900 kg 1223 kg Color stone grey (WPM standard color) or according to customer s demand Installation has to be accomplished according to the installation layout upon foundation. The customer is responsible for the construction of the foundation. The foundation layout and the fastening elements (see accessories - iron framework or foundation nuts) are sent to the customer before delivery of the pendulum impact tester. WPM Leipzig

11 PH300 HS-CH, HS-CH-8 or HS-ASTM-EN E-AL-CH or E-AL-CH-ASTM PZ-A-450 AL-CH-EN/ASTM WPM Leipzig

12 Iron frame Mounted in the foundation WPM Werkstoffprüfsysteme Leipzig GmbH Managing Director: Dr.-Ing. Marcel Roth Bank connection: Gewerbegebiet Wachau - Nordstraße 15 Head office: Markkleeberg Sparkasse Leipzig Markkleeberg HRB 22851, IBAN: DE GERMANY VAT ID-No.: DE BIC: WELADE8LXXX