Pendulum Impact Tester PSd 50

Transcription

1 Pendulum Impact Tester PSd WPM Werkstoffprüfsysteme Leipzig GmbH Nordstraße Markkleeberg Germany Phone: Fax: Internet: WPM Werkstoffprüfsysteme Leipzig GmbH Managing Director: Dr.-Ing. Marcel Roth Bank connection: Gewerbegebiet Wachau - Nordstraße 15 Head office: Markkleeberg Sparkasse Leipzig Markkleeberg HRB 22851, IBAN: DE GERMANY VAT ID-No.: DE BIC: WELADE8LXXX Errors and modifications excepted. WPM Werkstoffprüfsysteme Leipzig GmbH excludes any liability for errors and incompleteness. Last updated 09/2018

2 Pendulum Impact Tester PSd 50 The pendulum impact tester PSd 50 is a testing machine to determine the impact strength and impact energy at standard specimens and rods. You have the choice of implementing a pendulum hammer with a working capacity of 50, 25 or 15 J. The pendulum impact testers of WPM are characterized by their high-quality anti-vibration design, guaranteeing high measurement accuracy and long service life. Application According to the technical conditions of DIN 51222, DIN EN ISO 13802, ASTM E23 and GOST as well as with corresponding accessories: Charpy impact tests on plastics according to o ASTM D6110 o DIN EN ISO o DIN EN ISO o GOST 4647 Notched-bar impact tests by Izod on plastics according to o DIN EN ISO 180 o ASTM D 256 o GOST Tensile-impact tests on plastics according to o DIN EN ISO 8256 o ASTM D 1822 Impact-bending tests on zinc and zinc alloys according to o DIN o DIN o DIN Highlights Irrtümer und Änderungen vorbehalten. WPM Werkstoffprüfsysteme Leipzig GmbH schließt jegliche Haftung für Fehler und Unvollständigkeit aus. Stand 05/2017 Reliable measurement results The pendulum impact tester PSd 50 is made up of a rigid, box-type machine column with optimized vibration absorption. The pendulum impact tester is installed either on a machine table or on a foundation. Flexible test applications The pendulum rod is prepared to install the U-shape hammer with striker for Charpy, Izod and tensile-impact tests. Thanks to the quick-change system, the striker can be changed easily and rapidly. The U-shape pendulum hammer consists of the hammer plate and side plates. The side plates are screwed and pinned at the hammer plate. The pendulum rod is screwed on the hammer plate and fixed with two pins in its position. The striker is screwed the way that it is impossible to mount it incorrectly. On the central anvil block, exchangeable support plates can be mounted, depending on the specimen dimensions. WPM Leipzig

3 Comfortable operation The impact energy can be adjusted and displayed with a digital display. It can either be displayed as angle or as potential energy. Option friction compensation allows determining the lost work due to friction. The displayed value is subtracted from the consumed impact energy depending on the pendulum travel. With the help of the adjustable pendulum locking, the start position of the pendulum can be continuously adjusted. Alternatively to the digital display, a touch screen can be used. By means of the computer with touch screen integrated in the machine frame, the pendulum impact tester can be completely operated via the evaluation software ImpaSax. Adding the tool for instrumentation, measurement results are displayed along with force-time and forcedeflection characteristics. So, no external computer for instrumented tests is necessary anymore. Intelligent measurement value recording and evaluation To carry out instrumented tests, a two-channel measurement technology is applied. Its appeal lies in the high sampling frequency of up to 10 MHz and the possibility to include further transducers in the system. The measurement amplifiers are USBconfigurable and have a limit frequency of up to 300 khz. Depending on the configuration, one measurement channel (± 10 V) is freely available. The evaluation software ImpaSax is the best tool to acquire measurement values and to generate reports and statistics for instrumented and noninstrumented impact tests. Beside the graphic display of measurement values, automatic algorithms are included to evaluate the measured values according to DIN EN ISO Safety The safety enclosure according to DIN consisting of a frame with polycarbonite panels fulfills all technical safety requirements. Depending on the type of specimen, you have the choice between an open and a closed safety enclosure. The open safety enclosure prevents from reaching into swinging area of the pendulum hammer from the operating side, the left side and the rear side of the pendulum impact tester. Thanks to the movably fixed hood on the left side, the safety enclosure can be opened for cleaning and calibration. The closed safety enclosure prevents from reaching into the swinging area of the pendulum hammer from all sides and protects against flying specimen parts. WPM Leipzig

4 BASE PSD50-BE EH-PSD50 EHG-PSD50 Basic configuration Pendulum impact tester PSd 50 (base unit) - Stiff, box-shaped device with optimized vibration absorption - Pendulum rod prepared for fixing the U-hammer with striker for tests by Charpy, Izod or tensile-impact tests (exchangeable) with quick-change system - Manual hammer lifting and latching in the pendulum locking arm (fixed stop) - Distance from rotation axis to the center of the specimen 380 mm - Drop angle Impact velocity 3.8 m/s - Electrical safety release of the pendulum (two-hand switch according to standard) - Braking of the hammer with electro-mechanical pendulum brake - Central anvil block to fix exchangeable supports depending on the specimen - Measured value recording with incremental encoder - Control system (PLC process) - Digital numeric display of absorbed impact energy 4 digits Indication range (e.g. 50 J hammer) J Digit increment 0.01 J - Possibility to connect printer/computer via Ethernet interface - Collection box to collect the specimen remnants Safety enclosure The safety enclosure according to DIN meets all technical safety requirements. It consists of a frame with polycarbonate panels. The sides are hinged, so complete dismantling is not necessary when calibrating or repairing, and easy handling for the user is guaranteed. - Fulfilling requirements of EC Machinery Directive 2006/42/EC (CE sign attached at the machine, declaration of conformity is included in the documentation) - Safety and danger analysis included in the delivery of the pendulum impact tester Option closed safety enclosure with door locking - Protection against flying specimen remnants when testing brittle materials PH50-U Pendulum hammer 50 without striker - Weight of the 50 J hammer kg - Working capacity 50 J PH25-U Pendulum hammer 25 without striker - Weight of the 25 J hammer kg - Working capacity 25 J PH-AUF50 Upgrade set pendulum hammer 25 to 50 without striker - Weight of the upgraded 50 J hammer kg - Working capacity 50 J WPM Leipzig

5 PH15-U Pendulum hammer 15 without striker - Weight of the 15 J hammer kg - Working capacity 15 J Accessories for tests by Charpy (50/25/15 J) According to ASTM D6110, DIN EN ISO 179-1, DIN EN ISO and GOST 4647 HS-CH-PH50-25-U Striker for tests by Charpy for pendulum hammer 50 and 25 according to DIN EN ISO Edge angle 30 ± 1 - Radius of curvature mm HS-CH-PH15-U Striker for tests by Charpy for pendulum hammer 15 according to DIN EN ISO Edge angle 30 ± 1 - Radius of curvature mm HS-ASTM- PH50U Striker for tests by Charpy for pendulum hammer 50 and 25 according to ASTM D Edge angle 45 ± 2 - Radius of curvature 3.17 ± 0.12 mm HS-CH-INSTR Striker for tests by Charpy for pendulum hammer 50 and 25 instrumented according to DIN EN ISO Applied with strain gauge (hot glue) and calibrated - To carry out instrumented notched-bar impact tests according to DIN EN ISO and DIN EN ISO with a measurement device for the instrumented test (ME-PSD-INSTR) and evaluation software for the instrumented test (AWS-PSD-INSTR) - Edge angle 30 ± 1 - Radius of curvature 2 ±0.5 mm HS-CH-INSTR Striker for tests by Charpy for pendulum hammer 15 according to instrumented according to ASTM D Applied with strain gauge (hot glue) and calibrated - To carry out instrumented notched-bar impact tests according to ASTM E2298 with a measurement device for the instrumented test (ME-PSD- INSTR) and evaluation software for the instrumented test (AWS-PSD-INSTR) - Edge angle 45 ± 2 - Radius of curvature 3.17 ± 0.12 mm WPM Leipzig

6 AL-CH-U-K1 AL-CH-U-K2 AL-CH-U-K3 AL-CH-U-K4 AL-CH-U-K5 AL-CH-U-K6 AL-CH-U-K7 AL-CH-U-Z1 Support plate for Charpy tests (edgewise test) - For specimens width (w) x depth (d) x length (l) 3 x 4 x 27 mm - Distance between anvils 24 mm Support plate for Charpy tests (flatwise test) - For specimens width (w) x depth (d) x length (l) 6 x 4 x 50 mm - Distance between anvils 42 mm Support plate for Charpy tests (edgewise test) - For specimens width (w) x depth (d) x length (l)2.5 x 10 x 55 mm - Distance between anvils 42 mm Support plate for Charpy tests - For specimens width (w) x depth (d) x length (l) 10 x 10 x 55 mm - Distance between anvils 42 mm Support plate for Charpy tests (edgewise test) - For specimens width (w) x depth (d) x length (l) 4 x 10 x 80 mm - Distance between anvils 62 mm Support plate for Charpy tests (flatwise test) - For specimens width (w) x depth (d) x length (l) 10 x 4 x 80 mm - Distance between anvils 62 mm Support plate for Charpy tests (flatwise test) - For specimens width (w) x depth (d) x length (l)15 x 10 x 120 mm - Distance between anvils 72 mm Support plate for Charpy tests - For specimens width (w) x depth (d) x length (l) 6 x 6 x 75 mm - Distance between anvils 42 mm - Clearance angle 0 WPM Leipzig

7 Special supports on customer s demand Accessories for tests by Izod (50/25/15 J) According to ASTM D 256, DIN EN ISO 180 and GOST HS-I-PH50-25 Striker Izod for pendulum hammer 50 and 25 according to DIN EN ISO For pendulum hammer 50 and 25 - Radius of curvature 0.8 ± 0.2 mm HS-I-PH15 Striker Izod for pendulum hammer 15 according to DIN EN ISO For pendulum hammer 15 - Radius of curvature 0.8 ± 0.2 mm HS-I-PH50-25 Striker Izod for pendulum hammer 50 and 25 according to ASTM D256 - For pendulum hammer 50 and 25 - Radius of curvature 0.8 ± 0.2 mm HS-I-PH15 Striker Izod for pendulum hammer 15 according to ASTM D256 - For pendulum hammer 15 - Radius of curvature 0.8 ± 0.2 mm HS-IZOD- INSTR AL-I Striker Izod according to ASTM D256 instrumented - Edge angle 42 ± 1 - Radius of curvature 0.8 ± 0.2 mm - With applied strain gauge (hot glue) and calibrated - For instrumented Charpy tests according to ASTM E2298 in combination with the measurement device for the instrumented test (ME-PSD-INSTR) and the evaluation software for the instrumented test (AWS-PSD-INSTR) Support for tests by Izod - For specimens with gripping devices - With different specimen cross sections ER-I-E1 Gripping device specimen 12.7 x Gripping for flat specimens - Width (w) x depth (d) 12.7 x 12.7 mm WPM Leipzig

8 ER-I-E2 Gripping device specimen 12.7 x Gripping for flat specimens (edgewise test) - Width (w) x depth (d) 12.7 x 6.4 mm ER-I-E3 Gripping device specimen 12.7 x Gripping for flat specimens (edgewise test) - Width (w) x depth (d) 12.7 x 3.2 mm ER-I-E4 Gripping device specimen 10 x 4 - Gripping for flat specimens (edgewise test) - Width (w) x depth (d) 10 x 4 mm Special supports on customer s demand Accessories for tensile-impact tests According to ASTM D1822 and DIN EN ISO 8256 HS-SZ Strike fork for pendulum hammer 25 and 50 upgraded - For pendulum hammer 25 and 50 upgraded HS-SZ-15 Strike fork for pendulum hammer 15 - For pendulum hammer 15 AL-SZ Support for tensile-impact tests - For specimens with gripping devices - With different specimen cross sections ER-SZ-30g Gripping device for tensile-impact tests 30 g - Crosshead 30 g for pendulum hammer 15 ER-SZ-60g Gripping device for tensile-impact tests 60 g - Crosshead 60 g for pendulum hammer 15 - Crosshead 60 g for pendulum hammer 50 and 25 WPM Leipzig

9 ER-SZ-120g Gripping device for tensile-impact tests 120 g - Crosshead 60 g and 120 g for pendulum hammer 50 and 25 Accessories (optional) VHA Option adjustable lifting arm - For manual, continuous adjustment of the pendulum locking - Drop angle, adjustable Impact velocity m/s PSD50-GT Low-vibration machine table - Robust, torsion-resistant steel frame with levelling foots - Provides the necessary foundation weight - Dimensions (w x d x h) 730 x 430 x 720 mm - Load capacity up to 600 kg PZZ-CH Centering tong for Charpy tests - For centered insertion of Charpy specimens - Fixed distances between anvils of 24 mm, 42 mm, 62 mm or 72 mm ME-PSD-INSTR PC Measuring device for instrumented test - Measurement of force-time characteristics with sampling frequency of 10 MHz - Measurement amplifier: cut-off frequency up to 300 khz, USB-configurable - One measurement channel freely available (+/- 10 V) - Mounted in a separate switch cabinet at the base unit - Without striker Computer, complete with TFT-monitor For display and evaluation of measured values A computer with optical drive, keyboard, mouse, TFT monitor and current operating software commonly available at the time of delivery is used. If the computer of the customer is used, the following minimum requirements should be fulfilled: - MICROSOFT WINDOWS 7 - Keyboard and mouse - Network interface card - Crossover cable for Ethernet - Optical drive - 22 color monitor WPM Leipzig

10 TP-PC Touch screen with computer - Integrated in the machine frame AWS-PSD AWS-PSD- INSTR Evaluation software for PSd - For measurement acquisition, measurement report generation and statistics for non-instrumented tests - German/English/Russian/French Evaluation software for instrumented test - For measurement acquisition, measurement report generation and statistics for instrumented tests - Incl. graphic chart of measurement value characteristics and automated algorithms to evaluate the measurement value characteristics (data analysis) Packaging, Transport and Commissioning VERP-PSD-50 Packaging (box) TRAN-PSD-50 IBN-PSD-50 IBN-PSD-50-SW Transport PSd 50 free border Germany Commissioning PSd 50 without software, excl. travelling costs Commissioning PSd 50 with software, excl. travelling costs On demand: - Training - DAkkS verification - High-strength strikers - Cryostats - Instrumentation - Reference material (standard specimens according to DIN EN ISO 148-3) WPM Leipzig

11 Installation Conditions PSd 50 Electrical connection Voltage/Frequency Connected load Dimensions Width x depth x height Weight Net 1 N 220V/50 Hz 0.2 kva 1027 x 576 x 1128 mm ca. 200 kg Installation according to installation plan: PSd 50 + PSd 25 with solid machine table PSd 15 on a stable work table, firmly connected WPM Werkstoffprüfsysteme Leipzig GmbH Managing Director: Dr.-Ing. Marcel Roth Bank connection: Gewerbegebiet Wachau - Nordstraße 15 Head office: Markkleeberg Sparkasse Leipzig Markkleeberg HRB 22851, IBAN: DE GERMANY VAT ID-No.: DE BIC: WELADE8LXXX