BENZ Shaped Profile Tooling on a Haas DS30 SSY Turret.

Transcription

1 BENZ Shaped Profile Tooling on a Haas DS30 SSY Turret March 2015

2 Table of Contents Live Tools ST 10 (Y) ST 20 (Y) ST25 (Y) ST 30 (Y) ST 35 (Y) DS 30 (Y) ST 20 SS (Y) ST 30 SS (Y) DS 30 SS (Y) (All lathes) 6 ST 20 SS (Y) ST 30 SS (Y) DS 30 SS (Y) (VB24 specific tools) 8 ST 40 ST 45 (L) 11 LinA Broach 14 Static Tools VDI40 Static Drill & Bore Tooling 15 VDI40 Static Turning Tools 17 VDI40 Static BENZ CAPTO 19 VB24 BOT Static Turning 20 VB24 Static BENZ CAPTO 21 Solidfix S4 Adapters 22 Wrenches 23 Special tooling is avialable, Please call BENZ Inc. for a quote (704) mail@benz-inc.com 3/11/2015 2

3 Modular design for Individual tool selection (704) /11/2015 3

4 Quick Change tool options BENZ CAPTO BENZ Solidfix Easy Handling Optical visible clamping position 100 Clamping position from 75 Starting torque 50 (C4) Technology at its highest level Coromant BENZ CAPTO clamping system as per ISO-Norm Higher clamping force ACE alignment Easy Handeling Minimum set-up time Adjusting with one screw Adjusted position permanently & mechanically defined Can be used from both sides Scale for optical alignement help BENZ Alignment System "ACE" for Live Tools Savings Modular system requires less live tools in your inventory saving thousands per BENZ Solidfix Set-up time reduction up to 90% Performance Compact design Large multi surface contact High torques Balanced design for high speed Handling Quick change seconds One hand operation 180 clamp lock feature Ejection feature (704) /11/2015 4

5 (704) /11/ Solidfix & CAPTO Adapter details can be found on page 22

6 ST 10 (Y) ST 20 (Y) ST 25 (Y) ST 20 SS (Y) ST 30 (Y) ST 35 (Y) ST 30 SS (Y) DS 30 (Y) Axial VDI 40 Hybrid Turret Connection Length mm Haas Number HLT-AHTH * Different gear ratios are availalbe to increase speed 1:2, 1:3 or 2:1. Contact BENZ for a quote 114DA10441S4 Solidfix S4 6,000* 1: DA10441E6A-Z Collet ER32 6,000* 1: EA10441S4 Solidfix S4 6,000* 1: EA10441E6A-Z Collet ER32 6,000* 1: DI10481E6AL Collet ER32 9,815* 1: RADIAL VDI 40 Hybrid Turret Connection Length mm Haas Number HLT-RHTH * Different gear ratios are availalbe to increase speed 1:2, 1:3 or 2:1. Contact BENZ for a quote 114FAX10449S4L Solidfix S4 6,000* 1: FAX10449E6AL-Z Collet ER32 6,000* 1: GAX10449S4L Solidfix S4 6,000* 1: GAX10449E6AL-Z Collet ER32 6,000* 1: FWX10449E5AL-Z Collet ER25 10,000* 1: (704) mail@benz-inc.com 3/11/2015 6

7 Axial Dual ER32-152mm Centerline For the VB24 Turret 152mm to Reach Sub-Spindle Centerline ST 10 (Y) ST 20 (Y) ST 25 (Y) ST 20 SS (Y) ST 30 (Y) ST 35 (Y) ST 30 SS (Y) DS 30 (Y) 114DM10449S42L-152 Solidfix S4 6,000* 1: DM10449E6A2L-152-Z Collet ER32 6,000* 1: VDI 40 Hybrid Turret Adjustable Swivel Connection Length mm Item Number Adjustable Tool Holder Max. RPM Gear Ratio Angle 114FDX10449E5A-Z +/- 100 ER 25 6,000 1: GDX10449E5A-Z +/- 100 ER 25 6,000 1: (704) /11/2015 7

8 BENZ CAPTO ST 10 (Y) ST 20 (Y) ST 25 (Y) ST 20 SS (Y) ST 30 (Y) ST 35 (Y) ST 30 SS (Y) DS 30 (Y) Axial with BENZ CAPTO C4 Hybrid Turret Connection Length 117.5mm * Different gear ratios are availalbe to increase speed 1:2, 1:3 or 2:1. Contact BENZ for a quote 114DA10400L4B CAPTO C4 6,000* 1: EA10441L4B CAPTO C4 6,000* 1: RADIAL with BENZ CAPTO C4 Hybrid Turret Connection Length mm * Different gear ratios are availalbe to increase speed 1:2, 1:3 or 2:1. Contact BENZ for a quote 114FAX10449L4BL CAPTO C4 6,000* 1: GAX10449L4BL CAPTO C4 6,000* 1: (704) mail@benz-inc.com 3/11/2015 8

9 p p ( q ) ST 20 SS (Y) ST 30 SS (Y) DS 30 SS (Y) Axial VB24 Shaped Profile Connection length mm 114DA13141S4 Solidfix S4 6,000* 1: DA13141E6A-Z Collet ER32 6,000* 1: EA13141S4 Solidfix S4 6,000* 1: EA13141E6A-Z Collet ER32 6,000* 1: Radial VB24 Shaped Profile Connection length mm 114FAX13149S4L Solidfix S4 6,000* 1: FAX13149E6AL-Z Collet ER32 6,000* 1: GAX13149S4L Solidfix S4 6,000* 1: GAX13149E6AL-Z Collet ER32 6,000* 1: (704) mail@benz-inc.com 3/11/2015 9

10 BENZ CAPTO ST 20 SS (Y) ST 30 SS (Y) DS 30 SS (Y) Axial with BENZ CAPTO C4 Hybrid Turret - Shaped Profile Connection Length 117.5mm * Different gear ratios are availalbe to increase speed 1:2, 1:3 or 2:1. Contact BENZ for a quote 114DA13149L4BL CAPTO C4 6,000* 1: EA13149L4BL CAPTO C4 6,000* 1: RADIAL with BENZ CAPTO C4 Hybrid Turret - Shaped Profile Connection Length mm * Different gear ratios are availalbe to increase speed 1:2, 1:3 or 2:1. Contact BENZ for a quote 114FAX13149L4BL CAPTO C4 6,000* 1: GAX13149L4BL CAPTO C4 6,000* 1: (704) mail@benz-inc.com 3/11/

11 ST 40 ST 45 (L) Axial VDI 40 Hybrid Turret Connection Length mm Haas Number HLT-AHLT40BV * Different gear ratios are availalbe to increase speed 1:2, 1:3 or 2:1. Contact BENZ for a quote 114DA10941S4 Solidfix S4 6,000* 1: DA10941E6-Z Collet ER32 6,000* 1: EA10941S4 Solidfix S4 6,000* 1: EA10941E6-Z Collet ER32 6,000* 1: Radial VDI 40 Hybrid Turret Connection Length mm Haas Number HLT-RHLT40BV * Different gear ratios are availalbe to increase speed 1:2, 1:3 or 2:1. Contact BENZ for a quote 114FAX10949S4L Solidfix S4 6,000* 1: FAX10949E6AL-Z Collet ER32 6,000* 1: GAX10949S4L Solidfix S4 6,000* 1: GAX10949E6AL-Z Collet ER32 6,000* 1: (704) mail@benz-inc.com 3/11/

12 ST 40 ST 45 (L) HSK Radial Hybrid Turret Connection Length mm Large Roller Bearings For Heavy Duty Extended Reach Applications * Different gear ratios are availalbe to increase speed 1:2, 1:3 or 2:1. Contact BENZ for a quote 114FAH10949H4L HSK HSK50 4,500 1: GAH10949H4L HSK HSK50 4,500 1: Hybrid Turret Adjustable Swivel Connection Length mm Item Number Adjustable Tool Holder Max. RPM Gear Ratio Angle 114FDX10949E5A-Z +/- 100 ER 25 6,000 1: GDX10949E5A-Z +/- 100 ER 25 6,000 1: (704) mail@benz-inc.com 3/11/

13 BENZ CAPTO ST 40 ST 45 (L) Axial with BENZ CAPTO C4 Connection Length mm * Different gear ratios are availalbe to increase speed 1:2, 1:3 or 2:1. Contact BENZ for a quote 114DA10949L4BL CAPTO C4 6,000 1: EA10949L4BL CAPTO C4 6,000 1: RADIAL with BENZ CAPTO C4 Connection Length mm * Different gear ratios are availalbe to increase speed 1:2, 1:3 or 2:1. Contact BENZ for a quote 114FAX10949L4BL CAPTO C4 6,000 1: GAX10949L4BL CAPTO C4 6,000 1: (704) mail@benz-inc.com 3/11/

14 LINA BROACH I.D. and O.D. Splines, Hex, Key Ways & Torx Manufacturing I.D. and O.D. keyways, splines, hex and torx is easy and less abusive on your lathe. Broach a 1.259" x.375" x.187" keyway in 8 seconds vs. 2 minutes. The BENZ LINA Broach changes the rotary motion of the live tool turret into a linear motion for innovative broach and spline machining on your lathe. Position Z axis to the start position, program a constant X feed until the proper broach depth has been achieved. 800rpm = 800 strokes per minute The LINA utilizes an integrated lifting feature to lift the tool off of the material on the return stroke for better surface finish and tool life. LinA Model Number Haas Lathe Model Broach Stroke Max. RPM 114DSS10449F8L-66 ST20, ST25, ST30, ST35, DS " 1, DS10449F8L-66 ST20, ST25, ST30, ST35, DS " 1, DSS10949F8L-66 ST40, ST " 1, DS10949F8L-66 ST40, ST " 1,000 Max. Feed.006".006".006".006" Max Material Hardness 32 HRC 27HRC 34HRC 27HRC All LinA's use insert tooling from PH Horn. Contact your local PH Horn representative for more information. PH Horn Part Numbers SB E1.01 SB E1.02 SH E1.10 SH E2.10 SH E1.10 SH E2.10 (704) mail@benz-inc.com 3/11/

15 Static Tool Holders for all Haas lathes Static Boring Bar holder D1 D VDI 40 Form E2 L1 Item Number EC IC L1 D1 inch D E2 40 x mm.3125" 40 E2 40 x mm.375" 40 E2 40 x mm.500" 40 E2 40 x mm.625" 40 E2 40 x mm.750" 40 E2 40 x mm 1.000" 40 Static ER Drill holder VDI 40 Form E4 D1 L1 Item Number EC IC L1 D1 Range D E " 3.267" E " 3.267" E " 3.267" (704) mail@benz-inc.com 3/11/

16 Static Tool Holders for all Haas lathes Static Drill Chuck VDI 40 Form E5 Item Number EC IC L1 L Range D1 E " 3.228" 1-13mm 40mm D 2.244" Reduction Sleeve Item Number OD ø ID ø /16" /8" " 1/2" /8" /4" " Reduction Sleeve Item Number OD ø ID ø BP /8" BP /2" 1.25" BP /4" BP " Reduction Sleeve Item Number OD ø ID ø BPP /8" BPP /2" 1.25" BPP /4" BPP " (704) mail@benz-inc.com 3/11/

17 Static Tool Holders for all Haas lathes VDI 40 Form B2 d h1 i b Item Number mm Inch mm mm B2 40 x " Left Hand Radial Overhead VDI 40 Form B4 d h1 i b Item Number mm Inch mm mm B4 40 x " Left Hand Radial Long VDI 40 Form B6 d h1 i b Item Number mm Inch mm mm B6 40 x " (704) mail@benz-inc.com 3/11/

18 Static Tool Holders for all Haas lathes Left Hand Radial Overhead Long VDI 40 Form B8 d h1 i b Item Number mm Inch mm mm B8 40 x " Left Hand Axial VDI 40 Form C2 d h1 i b Item Number mm Inch mm mm C2 40 x " Left Hand Axial Overhead VDI 40 Form C4 d h1 i b Item Number mm Inch mm mm C4 40 x " (704) mail@benz-inc.com 3/11/

19 Static Tool Holders BENZ CAPTO for all Haas lathes Axial Static with BENZ CAPTO C4 Item Number Tool Style Tool Holder L or R Hand 114AA100L4BLU-60 CAPTO C4 L Axial Offset Static with BENZ CAPTO C4 Item Number Tool Style Tool Holder L or R Hand EC IC Pmax D A B L1 L2 114AV100L4BLU-60 CAPTO C4 L Radial Static with BENZ CAPTO C4 Item Number Tool Style Tool Holder L or R Hand EC IC Pmax D A B L1 L2 114AR104L4BLU-100 CAPTO C4 L (704) mail@benz-inc.com 3/11/

20 Static Tool Holders VB24 Turret ST 20 SS (Y) ST 30 SS (Y) DS 30 SS (Y) BOT Static 1" Dual Turning Holder Item Number EC IC H L W VB AS BOT Static 1" Quad Turning Holder Item Number EC IC H L W VB AS BOT Static 1" Dual Boring Bar Holder Item Number EC IC H L W Bore Bore Spacing Height VB AS (704) mail@benz-inc.com 3/11/

21 Static Tool Holders ST 20 SS (Y) ST 30 SS (Y) DS 30 SS (Y) L BOT Static Axial with BENZ CAPTO C4 Item Number Tool Style Tool Holder RPM's Gear Ratio 114AV149L4BDU-65 CAPTO C BOT Static Radial with BENZ CAPTO C4 L Item Number Tool Style Tool Holder RPM's Gear Ratio EC IC Pmax D A B L L2 114AR149L4BDU-75 CAPTO C L BOT Static Axial / Radial with BENZ CAPTO C4 Item Number Tool Style Tool Holder RPM's Gear Ratio EC IC Pmax D A B L W 114AK149L4B0420 CAPTO C (704) mail@benz-inc.com 3/11/

22 Solidfix Quick Change Adapters Solidfix ER Collet Adapters Item Number Solidfix S4 Collet Nut Collet Range Wrench E4A12 ER20 Internal 2-13 B136-E4AX E5A20 ER25 Internal 2-16 B136-E5AX E639 ER32 External 2-20 B136-E6 Internal Collet Chuck External Collet Solidfix S4 Hydraulic Chuck & Sleeves Item Number Z47 59 Ø x 47mm, 20mm I.D. Hydraulic Chuck B mm Sleeve B mm Sleeve B mm Sleeve B mm Sleeve B mm Sleeve B mm Sleeve Hydraulic Chuck Sleeves Solidfix Reducing Sleeve for Drills & Boring Bars Item Number Solidfix ID ø B S " B S " S S4030VE VDI40 B570-40S4 40mm 1.000" Reducing VDI40 Reducing Reducing Sleeve and Solidfix Misc. Adapters Item Number Solidfix S4 B300-4-S4 Assembly Block Blank 63mm x 125mm Test Arbor S001 32mm PH Horn Mill Cutter /4" Mill Arbor Adapter M12 Threaded Mill Arbor Adapter M16 Threaded Mill Arbor Adapter Z47 59 Ø x 47mm, 20mm I.D. Hydraulic Chuck KB 6 mm Shrink Fit Adapter KB 8 mm Shrink Fit Adapter KB 10mm Shrink Fit Adapter KB 12 mm Shrink Fit Adapter KB 14 mm Shrink Fit Adapter KB 16 mm Shrink Fit Adapter KB 20 mm Shrink Fit Adapter Assembly Block Test Arbor Mill Arbor Adapter Solidfix Blank Shrink Fit Adapter Threaded Mill Arbor PH Horn Mill Cutter (704) mail@benz-inc.com 3/11/

23 Wrenches B136-E3AX B136-E4AX B136-E5AX B136-E6AX B136-E7AX B136-E8AX B136-E4 B136-E5 B136-E6 B136-E7 B136-E8 D D D D D D D D01810A D01810A D01810A D01810A D01810B D01810B D01810B D01810B D01810B D01810B D01810B D01810B D01810B D01810B ER16 Internal collet wrench ER20 Internal collet wrench ER25 Internal collet wrench ER32 Internal collet wrench ER40 Internal collet wrench ER50 Internal collet wrench ER20 External collet wrench ER25 External collet wrench ER32 External collet wrench ER40 External collet wrench ER50 External collet wrench 19mm Wrench 24mm Wrench 25mm Wrench 30mm Wrench 36mm Wrench 41mm Wrench 46 mm Wrench 40/42mm Hook Wrench 45/50mm Hook Wrench 55/52mm Hook Wrench 58/62mm Hook Wrench 16/18 Hook Wrench w/pin 25/28 Hook Wrench w/pin 30/32 Hook Wrench w/pin 34/36 Hook Wrench w/pin 40/42 Hook Wrench w/pin 45/50 Hook Wrench w/pin 52/55 Hook Wrench w/pin 58/62 Hook Wrench w/pin 68/75 Hook Wrench w/pin 80/90 Hook Wrench w/pin (704) /11/

24 BENZ Right Angle Heads for the Haas Machining Center Photo is not from a Haas machine Call for a quote on our Haas "Promo" Special for the CAT40 or CAT50 Machining Center. Includes WSX Angle Head, Solidfix quick change, adapter and stop block. Everything you need at a very competative price. (704) mail@benz-inc.com 3/11/