HEAT TECHNOLOGIES, INC. Atlanta, GA. Presentation ERA Annual Conference Mainz 1. October 2013
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1 HEAT TECHNOLOGIES, INC. Atlanta, GA Represented in Europe by Heimann GmbH, Hamm Presentation ERA Annual Conference Mainz 1. October 2013 Dr.-Ing. Rolf Niepmann 1 1 Copyright Heat Technologies, Inc All Rights Reserved
2 Front View Side View 2 2 Copyright Heat Technologies, Inc All Rights Reserved
3 Air Temperature T1=T2 Amount of Air M1=M2 Acoustic Air Distance from the Material L1=L2 Geometry of The Jet The Same Steady State Air Pulsations increase heat transfer Pulsations increase mass transfer 3 3 Copyright Heat Technologies, Inc All Rights Reserved
4 Photo of a single drying station for 26 (0.66 m) wide web. 4 4 Copyright Heat Technologies, Inc All Rights Reserved
5 Technology Advantages: Advanced Heat and Mass Transfer Rates (2-4 times faster)= Increased Line Speed Less energy required (50-75% less energy) Less plant air (1/3 to ½ when compared with standard systems) Comparable or lower process air temperature (statistically 75 F/ 40 K lower) Low in maintenance Less scrap material Shorter footprint (4 times shorter) 5 5 Copyright Heat Technologies, Inc All Rights Reserved
6 Curved around the drum system design (10 color system, for Mark Andy Inc. Versa Max Press). 6 6 Copyright Heat Technologies, Inc All Rights Reserved
7 Goal replace existing dryer system Water based coating, 100% coverage, 20 g/m² of water (10% solids) to be removed at line speed of 75 m/min, 0.66 m web width, 8 slots Dryer Length Line Speed Current System 3 stations, total of 7.30 m 75 m/min Acoustic System 0.43 m 75 m/min Installed power 35 kw blower, 60 kw heater Extremely smaller foot print 7 7 Copyright Heat Technologies, Inc All Rights Reserved
8 Copyright Heat Technologies, Inc All Rights Reserved 8 8
9 Goal reduce of energy consumption Water based coating 18 g/m² dry weight, 48% solids, 0.6 m web width Current System IR Acoustic System Dryer Length Line Speed Energy Consumption 4 stations 620 m/min) 107 kw Total of 2.40 m 3 stations Total of 0,87 m 650 m/min) 57 kw Increase in speed Decrease in energy consumption by 47% 9 9 Copyright Heat Technologies, Inc All Rights Reserved
10 Goal boost line speed to maximum of press; reduce energy Pattern Water Based Adhesive g/m 2 dry weight; 40% solids; IR station + traditional dryer Dryer Length Current System 30 ft (9 m) Acoustic System Add On 24 (0.6 m) Power (installed) 75 kw (IR) +576 kw 40 kw (US) +576 kw Line Speed 500 fpm (150 m/min) 650 fpm (200 m/min) Increase in speed (30%) Elimination of IR system (20% energy reduction) Improved finished properties of material 10 Copyright Heat Technologies, Inc All Rights Reserved
11 Goal recover one color deck on press Moisture Control, Paper Tempering 5-7% residual moisture reduced by 50% Dryer Length Line Speed Current System Entire color station 500 fpm (150 m/min) Acoustic System 16 (0.4 m) 1,000 fpm (300 m/min) Increase in speed (100%) Restore press to full color station capability Moisture control achieved at 3% constant 11 Copyright Heat Technologies, Inc All Rights Reserved
12 Copyright Heat Technologies, Inc All Rights Reserved 12
13 Goal increase line speed of the press from 800 to 1200 fpm, COLD SEAL : 4 lb/ream (6.2g/m 2 ) dry weight 35% solids 70 (1.80 m) web wide Rotogravure Press Dryer Length Line Speed Current System Entire color station 800 fpm (270 m/min) Acoustic System Add -One 24 (0.61 m) 1,200 fpm (365 m/min) Increase in speed (50%) Copyright Heat Technologies, Inc All Rights Reserved 13 13
14 Goal - increase line speed of the press 70 (1.80 m) wide rotogravure press, water based inks, 6 g/m² dry weight, 30% solids 100% coverage Current System Acoustic System Add On Dryer Length 50 ft 17 m 24 in 0.6 m Power (installed) Increase in speed (50%) With 20% energy Improved finished properties of material Line Speed 586 kw 300 fpm (100 m/min) 115 kw 450 fpm (150 m/min) 14 Copyright Heat Technologies, Inc All Rights Reserved
15 The acoustic dryer section consists of the following: Control panel Electric Heater Regenerative Blower Copyright Heat Technologies, Inc All Rights Reserved
16 16 16 Copyright Heat Technologies, Inc All Rights Reserved
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