Non-destructive testing of welds Radiographic testing of welded joints Acceptance levels

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1 BRITISH STANDARD Non-destructive testing of welds Radiographic testing of welded joints Acceptance levels The European Standard EN 12517:1998, with the incorporation of amendments A1:2002 and A2:2003, has the status of a British Standard BS EN 12517:1998 Incorporating Amendments Nos. 1 and 2 ICS

2 BS EN 12517:1998 This British Standard, having been prepared under the direction of the Engineering Sector Board, was published under the authority of the Standards Board and comes into effect on 15 June 1998 BSI 15 March 2004 National foreword This British Standard is the official English language version of EN 12517:1998, including amendments A1:2002 and A2:2003. The start and finish of text introduced or altered by amendment is indicated in the text by tags!". Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by!". As agreed by CEN/TC 121/SC 5 resolution 134/2000 and in accordance with amendment A1:2002, the term examination has been replaced by testing throughout the document. The UK participation in its preparation was entrusted to Technical Committee WEE/46, Non-destructive examination, which has the responsibility to: aid enquirers to understand the text; present to the responsible European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled International Standards Correspondence Index, or by using the Search facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 6, an inside back cover and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date Comments February 2003 See national foreword March 2004 Change to foreword and deletion of Annex ZA ISBN

3 EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM EN February A1 October A2 December 2003 ICS Descriptors: Welded joints, butt welds, steels, non-destructive tests, quality control, weld defects, radiographic analysis, acceptability English version Non-destructive testing of welds Radiographic testing of welded joints Acceptance levels Essais non destructifs des assemblages soudés Contrôle par radiographie des assemblages soudés Niveaux d acceptation (inclut les amendements A1:2002 et A2:2003) (includes amendment A1:2002 and A2:2003) Zerstörungsfreie Prüfung von Schweißverbindungen Durchstrahlungsprüfung von Schweißverbindungen Zulässigkeitsgrenzen (enthält Änderungen A1:2002 und A2:2003) This European Standard was approved by CEN on 31 January Amendment A1 was approved by CEN on 23 August Amendment A2 was approved by CEN on 20 November CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United Kingdom. CEN European Committee for Standardization Comité Européen de Normalisation Europäisches Komitee für Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels 1998 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12517: A1: A2:2003 E

4 EN 12517:1998 Foreword This European Standard has been prepared by Technical Committee CEN/TC 121, Welding, the secretariat of which is held by DS. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 1998, and conflicting national standards shall be withdrawn at the latest by August This document been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. Foreword to amendment A1 This document (EN 12517:1998/A1:2002) has been prepared by Technical Committee CEN/TC 121, Welding, the Secretariat of which is held by DS. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2003 and conflicting national standards shall be withdrawn at the latest by April This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. Annex A is informative. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. Foreword to amendment A2 This document EN 12517:1998/A2:2003 has been prepared by Technical Committee CEN TC 121, Welding, the Secretariat of which is held by DS. This amendment to the European Standard EN 12517:1998 shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2004, and conflicting national standards shall be withdrawn at the latest by June This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and the United Kingdom. Contents Page Foreword 2 1 Scope 3 2 Normative references 3 3 Radiographic technique 3 4 General 4 5 Acceptance levels 4 Annex A (informative) Guide to the limitations of radiography 6 2 BSI 15 March 2004

5 EN 12517: Scope This standard specifies acceptance levels for indications from imperfections in steel butt welds detected by radiography. If!defined by specification", the acceptance levels may be applied to other types of welds or materials. The acceptance levels may be related to welding standards, application standards, specifications or codes. Such a relationship is shown in EN for EN This standard assumes that the radiographic testing has been carried out in accordance with EN When assessing whether a weld meets the requirements specified for a weld quality level, the sizes of imperfections permitted by standards are compared with the dimensions of indications revealed by a radiograph made of the weld. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of, any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN 970, Non-destructive examination of fusion welds Visual examination. EN 1435, Non-destructive testing of welded joints Radiographic testing of fusion welded joints. EN 12062, Non-destructive testing of welds General rules for metallic materials. EN 25817, Arc welded joints in steel Guidance of quality levels for imperfections. (ISO 5817:1992) EN 26520, Classification of imperfections in metallic fusion welds, with explanation. (ISO 6520:1982) EN 30042, Arc welded joints in aluminium and its weldable alloys Guidance on quality levels for imperfections. (ISO 10042:1992) 3 Radiographic technique Depending on the weld quality level, radiographic technique A or B in accordance with EN 1435 is used as shown in Table 1. Table 1 Radiographic testing Quality levels in accordance with EN or EN Testing techniques and levels in accordance with EN 1435 B B 1 C B 1) 2 D A 3 Acceptance levels in accordance with pr EN ) However, the maximum area for a single exposure shall correspond to the requirements of class A of EN BSI 15 March

6 EN 12517: General Welded joints should be visually examined and evaluated in accordance with EN 970 before radiographic examination. The acceptance levels in this document are basically valid for evaluation of imperfections which cannot be detected and evaluated by visual examination. Surface imperfections (such as undercut and excessive penetration, surface damage, weld spatter, etc.), which due to object geometry cannot be evaluated, but where the interpreter suspects the EN quality levels are not fulfilled, shall be subject to more specific examination.!when quantification of undercut and/or excessive penetration by radiography is required, specific procedures, according to the specification, using test exposures may be applied in order to establish a basis for approximate quantification in accordance with the requirements of EN " 5 Acceptance levels The acceptance levels for indications are shown in Table 2. The!imperfection" types are those listed in EN The symbols used in Table 2 are the following: l s L h b is the length of imperfection, in millimetres; is the minimal butt weld thickness, in millimetres; is the tested length of the welded joint, in millimetres; is the height of imperfection, in millimetres; is the width of weld reinforcement, in millimetres. 4 BSI 15 March 2004

7 EN 12517:1998 No. Type of imperfections in accordance with EN Table 2 Acceptance levels for indications in butt welds Acceptance level 3 1) Acceptance level 2 1) Acceptance level 1 1 Cracks (100) Not permitted Not permitted Not permitted 2 Crater cracks (104) Permitted one per Not permitted Not permitted each 40 mm of the weld 3 Porosity and gas pores (2011, 2013, 2014 and 2017) l k min (0,5 s; 5 mm) l k min (0,4 s; 4 mm) l k min (0,3 s; 3 mm) 4 Wormholes (2016) l k min (0,5 s; 4 mm) l k min (0,4 s; 3 mm) l k min (0,3 s; 2 mm) 5 Solid and metallic inclusions (300) and elongated cavities (2015) 6 Copper inclusions (3042) 7 Lack of fusion (401) Permitted, but only intermittently and not breaking the surface l k 25 mm and Σ l k 25 mm for 8 Lack of l k 25 mm and penetration (402) Σ l k 25 mm for 9 2) Undercut (501) Smooth transition is required h k 1,5 mm 10 2) Excessive Moderately high penetration (504) h k min [5 mm; (1 mm + 1,2 b)] 11 2) Local protrusion (5041) 12 2) Stray flash and spatter (601), (602) l k 2 s and Σ l u L/10 l k s and Σ l k L/10!for!for " " l k max (0,3 s; 6 mm) and l k 25 mm Not permitted Not permitted Not permitted Not permitted Permitted if not breaking the surface l k 12 mm and Σ l k 15 mm for Smooth transition is required h k 1mm Fairly high h k min [4 mm; (1 mm + 0,6 b)] Not permitted Not permitted Smooth transition is required h k 0,5 mm Of good shape Smooth transition to parent metal h k min [3 mm; (1 mm + 0,3 b)] Permitted Occasional local excess permitted provided the transition is smooth Acceptance of stray flash depends on type of parent metal and likelihood of cracking Acceptance of spatter depends on type of parent metal 1) Acceptance levels 3 and 2 may be specified with prefix X, which denotes that all indications over 25 mm are unacceptable. 2) Surface imperfections: the acceptance levels are those defined for visual testing. These!imperfections" are normally accepted or rejected for visual testing. BSI 15 March

8 EN 12517:1998 Annex A (informative) Guide to the limitations of radiography NOTE The numbers in parentheses conform to those used in EN A.1 Volumetric imperfections in butt welds Porosities and gas pores (2011, 2013, 2015 and 2017). Wormholes and elongated cavities (2016 and 2015). Solid and metallic inclusions (300). Copper inclusions (3042). The above imperfections listed in Table 2 will be readily detected using radiographic technique A or B of EN 1435 as shown in Table 1 of this standard. A.2 Cracks in butt welds Crater cracks (104). Cracks (100). The detectability of cracks by radiography depends on the crack height, the ramification (presence of branching parts), opening width, orientation of the X-ray beam and radiographic technique parameters. Reliable detection of all cracks is therefore limited. The use of radiographic technique B or better, as specified in EN 1435, will provide better crack detectability than radiographic technique A. A.3 Planar imperfections in butt welds Lack of fusion (401). Lack of penetration (402). The detection of lack of fusion and lack of penetration depends on characteristics of imperfections and radiographic technique parameters. Lack of side wall fusion will probably not be detected (unless it is associated with another flaw such as slag) unless it is favourably oriented to the X-ray beam. 6 BSI 15 March 2004

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