Transfer europäischer Stärken nach NRW
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1 Transfer europäischer Stärken nach NRW Claus Bremer BCT GmbH Brückenbildung NRW Düsseldorf, 29. Juni
2 BCT GmbH Established in 1986 Location Dortmund, Germany - (Centre for Production Technology - CfP) Subsidiary in Singapore for Asia - InnoSol-BCT Partner in USA for America - Iniram BCT s core know-how: Software solutions for automated manufacture and repair of individually shaped parts Adaptive machining CfP BCT Former Phoenix Steelworks 2
3 Integration of OpenARMS Software Simple connection of OpenARMS to machine tools & robots Standard PC Windows operating system OpenARMS software Ethernet port Machine tool / Industrial Robot Standard NC controls Ethernet port 3
4 Turbine Applications Manufacturing and Repair 4
5 Aircraft Applications Composite Post-machining and Repair Large machines Mobile Machines Industrial Robots Patch-Repair Sacrificial Machining 5
6 References: Turbines - Composites Adaptive Machining Customers (Selection) Turbine ABB, Switzerland AirFrance-KLM/Safran, F Aviadvigatel, Russia AVIC, China BTL, Israel Chromalloy, USA GE/Alstom, Switzerland Holy, China Honeywell, USA IHI, Japan Leistritz, Germany Lufthansa Technik, Germany MTU Aero Engines, Germany MTU Maintenance, Germany Rolls Royce, UK SAESL, Singapore Siemens, Germany Safran MRO, France TACR, Germany Safran Aero Boosters, BE TOS (P&W), Singapore Safran Helicopter Engines, F XAE, China Aircraft Airbus, Germany Boeing, Australia/USA Bombardier, UK German Army MotorSich, Ukraine 6
7 Research and Development Collaborative Projects LOCOMACHS FP7, Aero UAMSONIC AMCOR Eurostars FP7, FoF-NMP AMAZE ManSYS INTEFIX FP7, FoF-NMP FP7, FoF-NMP FP7, FoF- NMP PROGEN BMBF, Hochleist.fert. MAI-ZPR BMBF, MAI Carbon MBFast18 BMBF, Wachstumsmärkte EFFECTIVE BMBF, Wachstumsm. OpenHybrid HyProCell ProLMD H2020, FoF-NMP H2020, FoF-Photonics BMBF, ProMat_3D Additive Manufacturing EVEREST EFRE, Leitmarkt-Prod. Composites MultiPROM BMWi, LuFo V-3 EnerClad BMWi, Energieforschung 7
8 AMCOR: Additive Manufacturing for Wear and Corrosion Applications 8
9 AMAZE: Additive Manufacturing of High-Tech Metal Products 9
10 PROGEN: High-Productive Generation Using Hybrid Processes on Industrial Robots 10
11 OpenHybrid: Hybrid Production Using Additive/Subtractive Machinery 11
12 ProLMD: Production of Large Hybrid Structures on Industrial Robots 12
13 EVEREST: Extreme High-Speed Laser Metal Deposition 13
14 LOCOMACHS: BCT - Adaptive Post-machining of Large Composite Structures 14
15 MAI-ZPR: High-precision Machining of Composite Structures Using Robots 15
16 MBFast18: Parallel Processing Using Multi-Robots and Mobile Machines 16
17 EFFECTIVE: Hybrid Milling Machine for Composite Structures 17
18 MultiPROM: Multi Sensor Process and Machine Control 18
19 Conclusions and Trends In collaborative R&D projects, BCT is learning about the missing technology gaps which can be filled by BCT European R&D projects are lying the foundation for industrialisation National projects are focussing on the needs of German industry Additive manufacturing processes are mature and are on the way to industrialisation Missing: Seamless process chain including post-machining BCT: Measuring / scanning and post-machining software modules for industry Production of composite structures is reality (A350) Missing: Reduction of production costs and adequate machine concepts BCT: Integration of scanning and machining software modules for industry 19
20 Claus Bremer Dr.-Ing. CEO BCT GmbH Carlo-Schmid-Allee Dortmund Germany c.bremer@bct-online.de Thank you for your kind attention! Questions? 20
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