Exhaust Gas Cleaning System (Scrubber)

Transcription

1 Unlimited Challenges For The Possibility Exhaust Gas Cleaning System (Scrubber) Company & Product Introduction Aug, 2018 Copyright c 2018 Hyundai Materials All right reserved.

2 Contents 1. Company Introduction 2. Hyundai Materials Scrubber Introduction 3. Summary of HM Scrubber System Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 1

3 1 Company Introduction Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com

4 Hyundai Materials Sustainable and reliable company for the long run business Group Hyundai Motor Group Establishment 4 th June, 2010 Employees 1,274 Turnover 573 million USD (2018 forecast) Oversea Branch Japan, China, Czech, Slovakia, Russia, Mexico, India Environment Business Steel Trading Business Engineering Plastic Recycling Business Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 3

5 Environment Business Specialized in emission control technologies and can provide all solutions Main Product Groups SOx Scrubber SCR (De-NOx) DPF System S-DPF Oxidation System Metal Catalyst SCR Chamber Urea Supply Dosing Unit Control Panel SCR Chamber Urea Supply Dosing Unit Control Panel PM Removal DOC / DPF System DPF / Burner System SCR coated on DPF for both NOx & PM Reduction CO/THC/Methane Ammonia(NH3) slip SCR Fast Reduction Metal Substrate Suitable for High Dust Power Plant Application We Provide All-in-One Emission Control System Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 4

6 Environment Business Accumulated experience in marine emission controlling technology Marine Business Records Ship Owner Vessel Type Class Vessel Engines Curde Oil Tanker(90) Plant Supply Vessel(8) 157 Systems Container Ship(50) Training Ship(9) Mokpo University Training Ship KR 1 1 Qingdao Wuchuan H.I Plan Supply Vessel DNV-GL 2 8 SARIYER TANKERCILIK Crude Oil Tanker DNV-GL 2 6 Hanjin Heavy Indust. Training Ship KR 2 8 MARAN TANKERS Crude Oil Tanker ABS 2 6 ALMI TANKERS S.A. Crude Oil Tanker DNV-GL 2 6 NEDA MARITIME Crude Oil Tanker LR 1 3 TRAFIGURA Crude Oil Tanker ABS 8 24 KNOT Management AS Container Ship LR 2 8 OLYMPIC SHIPPING Container Ship ABS 3 9 Maran Tanker Crude Oil Tanker ABS 3 9 Hyundai Merchant Ship Crude Oil Tanker LR/KR 5 15 Maran Tanker Crude Oil Tanker ABS 5 15 Sentek global PTE Container Ship LR 2 6 Trafigura maritime Crude Oil Tanker ABS 2 6 Bank of Communications Crude Oil Tanker ABS 4 12 Zodiac Container Ship LR 5 15 Total Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 5

7 Factory Location 100 sets of scrubbers producible factory located in Korea Anseong Factory (Scrubber / Power Plant Reactors) SOUTH KOREA Seoul (Head Quarter) Anseong Ulsan Factory (SCR System, Oxidation System) Ulsan Subcontractor in Goseong (Quality supervision by Hyundai Materials) Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 6

8 2 Hyundai Materials Scrubber Introduction Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com

9 Scrubber Types Hyundai Materials designs and produces both shapes of scrubber types U-Type Scrubber I-Type(In-Line) Scrubber Quenching Type With Bypasses Fat and Short Single or Multi Stream In-Line Scrubber Without Bypasses Tall and Slim Single or Multi Stream Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 8

10 Scrubber Configuration Seawater for scrubbing and discharge wash water overboard Open Loop Scrubber Clean Gas SO2/CO2 Monitoring Bypass Damper Quenching Spray Nozzle Main Engine Water Inlet Monitoring Seawater Pump #1 Aux. Engine #2 Aux. Engine Wash Water Monitoring Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 9

11 Scrubber Configuration Freshwater for scrubbing and operating in zero discharge areas Hybrid Mode Scrubber Clean Gas SO2/CO2 Monitoring Bypass Damper Spray Nozzle Quenching Main Engine Heat Exchanger Wash Water Monitoring Process Tank Seawater Pump (For Heat Exchange) Water Treatment #1 Aux. Engine #2 Aux. Engine Sludge Tank Holding Tank Wash Water Monitoring Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 10

12 HM Scrubber Technologies General scrubber has packing which causes back pressure and high maintenance cost General Scrubber Problems General Pack Bed Types After Operation Simple Water Spray Pattern Packing Materials(Fresh) Disadvantages for Ship Owners Packing Materials(Contaminated) Back Pressure Fuel oil consumption increase Packing Maintenance Operating Cost Increase Most of Other Maker s Type Maintenance by Crew Whole Replacement Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 11

13 HM Scrubber Technologies Instead of pack bed, we applied distributors and spray banks Hyundai Materials Scrubber Packing Free Scrubber Packing Materials Distributor (Perforated Plate) Spray Bank High Back Pressure Too Expensive Too Much Work for Maintenance High Performance(SOx Removal) Low Back Pressure No Operational Cost Increase Compact Size Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 12

14 HM Scrubber Technologies Instead of pack bed, we applied distributors and spray banks HM Scrubber Internal Structure Mist Eliminator Distributor (50% Opening) #4 #2 #3 Quenching Nozzle (Humidifying) #1 Access Door Scrubbing Water Spray Bank (#1 / #2 / #3/ #4 ) Mist Eliminator wash nozzle Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 13

15 Scrubber Dimension U-Type Scrubber Standard Dimension Unit : mm A D U-Type Scrubber Standard Dimension MW A (Diameter) B (Height) C (Length) D (Inlet Dia.) Dry Weight 4 1,700 5,725 3,355 1, ton 8 2,300 6,400 4,510 1, ton 12 2,800 6,850 5,565 1, ton B 16 3,300 7,300 6,375 2, ton 20 3,700 7,650 7,195 2, ton 24 4,000 8,100 7,840 2, ton 32 4,600 8,500 8,915 3, ton 36 4,900 8,900 9,545 3, ton C 40 5,200 9,300 10,245 3, ton Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 14

16 Scrubber Dimension Volume and weight reduction is up to 20~30% compared to other makers Dimension Comparison for 22MW Engine Dimension Comparison for 30MW Engine Hyundai Scrubber A Scrubber B Materials Scrubber A Scrubber B Hyundai Materials Volume & Weight Reduction Up to 20~30% Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 15

17 Benefits in Installation Compact scrubbers can be installed without common manifolds General cases with large footprint Benefits of Compact Scrubber Common Manifold Separate connection possible No limitation of connection Q ty Benefits Flexibility Of Exhaust Gas Pipe Installation Easier Installation No Need Funnel Space Increase or Modification (No CAPEX Increase) Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 16

18 CFD Analysis Guaranteed back pressure values based on Computational Fluid Dynamics Distributor Spray Bank Pressure drop satisfying engine manufacturer s requirement with compact dimension (U-Type < 120mmAq / I-Type < 150mmAq) Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 17

19 Proven Technologies Since 2014, we built our own test facility and developed scrubbing technology HM Scrubber Test Facility Test Facility Specification Scrubber Tower Mist Eliminator Tower Dimension Slurry Pump Fan Spray Nozzle Spray Bank Mist Eliminator 8m x 1m Pump A : 150m3/hr Pump B : 100m3/hr FDF : 18,000m3/hr IDF : 12,900m3/hr Hollow cone single 200 liter/min x 4ea 5 Layers (Distance : 1m) Chevron type(4mh) Spray Bank Solid Sulphur Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 18

20 Proven Technologies Case studies for spray nozzle combination and distributor layout Mist Eliminator & Distributor Scrubber Tower Spray Bank & Nozzle Test with various operational conditions(nozzle, flow velocity, SO2 concentration, ph) SOx removal performance v.s. nozzle combinations and distributors location Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 19

21 Proven Technologies Water & gas flow pattern study (Refer to Movie Clip) Water curtain by distributor Study for Distributor Position Optimizing Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 20

22 Lower Body Upper Body Scrubber Material Selection Suitable Material for each condition of U-Type Scrubber Upper Body Lower Body Inlet Duct Moisty Zone Corrosive Zone Severe Zone Duplex (S32750) Super Duplex (S31803) SMO254 (S31254) Lower part is very important due to its high sulfur contents Super Duplex for the lower body in order to ensure longer lifetime of the scrubber body Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 21

23 All Parts (incl. Internal Components) Scrubber Material Selection Suitable Material for Continuous Dry Running (In-Line Scrubber) Section Condition Scrubber Body Needs to be run without Water Spray Material SMO254 (UNS S31254) Since the In-Line(I-Type) Scrubber has no bypass lines, it needs to be run without water spraying which is called dry running. The material has to endure high temperature and thermal stress, so we applied SMO254 at all parts. Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 22

24 Complete Automation Automatic control system with AMS, GPS Connection(easy to operate) Vessel AMS Connection GPS for ECA Mode Conversion Complete Data Logging: - SO 2 /CO 2 ppm & Ratio - Wash Water(pH, PAH, Turbidity) - Alarm List User Friendly Interface Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 23

25 Marpol Approval Documentation All required documents delivered according to MARPOL MPEC Documentation according to MARPOL - Operating Manuals - EGC-SOx Technical Manual (ETM) - Onboard Monitoring Manual (OMM) - SOx Emission Compliance Plan (SECP) - Record Book Form (RBF) Provided design & drawings - Scrubber System diagram - External drawing of scrubber Unit - Electrical drawings Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 24

26 Production Capacity For scrubber production, you can count on Hyundai Materials Annual Production Capacity : 100 sets / year Always tailor made for each vessel Reliable components & monitoring system Quality controlled by Hyundai Quality Policy Advantages in material procurement - As a long-term business partner with outokumpu, we can purchase materials at a competitive price Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 25

27 Estimated Delivery In case of retrofit, we expect 10 months from contraction to final commissioning Engineering Company Shipyard Hyundai Materials No. Steps 1M 2M 3M 4M 5M 6M 7M 8M 9M 10M 1 Firm Order 2 3-D Scanning & Concept design 3 Basic & Detail design incl. approval 4 Production design 5 2 nd vessel design check 6 Scrubber Production 7 Material preparation & Shipping 8 Installation / Commissioning Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 26

28 3 Summary of HM Scrubber System Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com

29 Summary of HM Scrubber The reasons why you should choose Hyundai Materials Scrubber Reliable Maker Long term service Trusted quality by Hyundai Low Back Pressure Open structure without packings Fuel oil consumption advantage Compact Scrubber Small foot print Flexible installation Low OPEX No consumable packing materials Easy maintenance Short Delivery Material procurement advantage 8 months for product delivery Complete Service Drawings & documentations Commissioning & crew training Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 28

30 Ongoing Scrubber Projects Many customers are ordering Hyundai Materials scrubber system for retrofit Vessel Types Vessel Sizes Class Main Engine Aux. Engines Vessel Bulk Carrier Cape Size LR 15,570KW 960KW x 3 2 Bulk Carrier Kamsarmax LR 10,100KW 750KW x 3 4 Crude Oil Tanker Suezmax LR 16,860KW 1,120KW x 3 2 Bulk Carrier Ultramax LR 8,300KW 660KW x 3 7 Crude Oil Tanker VLCCs BV 24,098KW 1,450KW x 3 2 Crude Oil Tanker Suezmax ABS 16,590KW 1,140KW x 3 2 Bulk Carrier Cape Size ABS 16,590KW 780KW x 3 2 Bulk Carrier Cape Size DNV-GL 18,660KW 800KW x 3 7 Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 29

31 Thank you Copyright c 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 30