VF22PRO CHEMICAL ANCHOR CHEMICAL INJECTION SYSTEM

Transcription

1 VF22PRO CHEMICAL ANCHOR CHEMICAL INJECTION SYSTEM APPROVAL DOC TDS MSDS Technical Data Sheet SEP 2016 For Install Support For Specification Support For Customer Support

2 VF22PRO TECHNICAL DATA SHEET: VF22PRO Chemical Injection System Versatile High-Load Adhesive Injection LOW VOC VF22PRO is a versatile high-strength two-part vinylester resin. Designed to anchor threaded rods & rebar in concrete for very high loads and critical fixings, and with the advantage of European Technical Approval for use in cracked concrete. The styrene free fast curing resin is an exceptionally versatile chemical anchor. Suitable for use underwater VF22PRO features a high chemical resistance and an extreme service temperature range. A truly versatile product that safe and easy to use in many applications to achieve very high strength bonds.. 410ml (10:1) CRACKED CONCRETE CORROSIVE ENVIRONMENTS FIRE RATED SUITABLE UNDERWATER LOW VOC COMPLIANT ELEVATED SERVICE TEMP POTABLE WATER APPROVED CONTENTS Key Benefits 2 Testing And Certifications 2 Typical Performance Characteristic & Design Load Resistance 3 Design Resistance Used With Various Threaded Studs And Rebar 4 Characteristic And Design Load Resistances For Threaded Studs 6 Bond Strength Factors - Threaded Studs 7 Characteristic And Design Load Resistances For Rebar 8 Bond Strength Factors Rebar 9 Material Properties For Grades Of Other Threaded Rod And Rebar 10 Influences Of Anchor Spacing And Edge Distance 11 Curing Times & Service Temperatures 13 Physical Properties 13 Installation Parameters: Drilling Hole Cleaning And Installation 14 Notes 17 For more information call sales@allfasteners.com.au 1

3 Approval Number: Test Report: MAT/LAB 764H 30 th March 2015 Allfasteners Pty. Ltd Logistics Street, Keilor Park, VIC 3042, PO Box 1025, Tullamarine, Australia Water Regulations Advisory Scheme Ltd. Unit 13, Willow Road, Pen y Fan Industrial Estate, Crumlin, Gwent, NP11 4EG The Water Regulations Advisory Scheme Ltd. Registered in England No, Registered office: 13 Newby Road, Hazel Grove, Stockport, Cheshire, SK7 5DA Tel:+44(0) Fax:+44(0) info@wras.co.uk website: TECHNICAL DATA SHEET: VF22PRO Chemical Injection System KEY BENEFITS ETA approved for use in cracked and non-cracked concrete Suitable for use underwater and in corrosive environments A+ VOC Content Rating / LEED compliant Fire rating approved High chemical resistance and ideal for use in areas of elevated service temperatures Use with all grades of threaded studs and post-installed rebar Contact with potable water 410ml Co-axial Cartridge (10:1) TESTING AND CERTIFICATIONS Approvals ETA 15/0236 ETAG Option 1: M12 - M16 For use in Cracked Concrete ETA 15/0236 ETAG Option 7: M8 - M24 / rebar Ø 8 to 25mm For use in Non-cracked Concrete VF22PRO complies to NCC & SA TS 101:2015 Approved in flooded holes, wet and dry holes Tested to BS6920 for use with potable water. WRAS certificate R240 Fire Test report Tested according to LEED 2009 EQ c4.1, SCAQMD rule 1168 (2005). XXXX ALLFASTENERS Pty Ltd CPR-1040 VF22PRO ETA 15/0236 ETAG Option 1 M12 - M16 threaded bar For use in Cracked Concrete XXXX ALLFASTENERS Pty Ltd CPR-1040 VF22PRO ETA 15/0236 ETAG Option 7 M8 - M24 / rebar Ø 8 to 25mm For use in Non-Cracked Concrete WATER REGULATIONS ADVISORY SCHEME LTD. (WRAS) MATERIAL APPROVAL The material referred to in this letter is suitable for contact with wholesome water for domestic purposes having met the requirements of BS6920-1:2000 and/or 2014 Suitability of non-metallic products for use in contact with water intended for human consumption with regard to their effect on the quality of the water. The reference relates solely to its effect on the quality of the water with which it may come into contact and does not signify the approval of its mechanical or physical properties for any use. RESIN ANCHORS 5311 VF22PRO. Site applied, grey coloured vinyl ester resin intended for use as a resin anchor. Apply as per manufacturer's instructions version '05/07/2014'. Cure for 7days@7 C. For use with water up to 23 C. For use only as a resin anchor having been tested at a reduced surface area to volume ratio of 1,000mm² per 1 litre of water. This material is only approved for the curing conditions that appear on the approval. If the cure conditions are varied from those specified on the approval then the material is not covered by the scope of the approval. APPROVAL NUMBER: APPROVAL HOLDER: ALLFASTENERS PTY. LTD. The Scheme reserves the right to review approval. Approval is valid between January 2015 and January 2020 FIRE RATED An entry, as above, will accordingly be included in the Water Fittings Directory on-line under the section headed, Materials which have passed full tests of effect on water quality. The Directory may be found at: Yours faithfully BS6920-1:2000 Please refer to the WRAS certificate for the approval parameters. Jason Furnival Approvals & Enquiries Manager Water Regulations Advisory Scheme Information on the emission of volatile substances (VOC) in indoor air, with a risk of inhalation toxicity, on a scale ranging from class A + (very low emissions) to C (high emissions) level. LEED Compliant. LOW VOC V R2 2 MELBOURNE Logistics Street, Keilor Park VIC 3042 SYDNEY ADELAIDE

4 VF22PRO TYPICAL PERFORMANCE CHARACTERISTIC & DESIGN LOAD RESISTANCE 32MPa Concrete, f ck, cube = 37N/mm 2 (C30/37) with 5.8 grade studding and associated installation data. Table A1: Anchor Characteristic Design Recommended Characteristic Distances Edge Spacing Edge Nrk Vrk Nrd Vrd Nrec Vrec Ccr,N Scr,N Ccr,V Min Edge & Spacing Nominal Embedment Depth M M M M M M M M M M Cmin, Smin Hole Dia. Fixture Steel Element Failure See last page for table Notes For more information call sales@allfasteners.com.au 3

5 TECHNICAL DATA SHEET: VF22PRO Chemical Injection System DESIGN RESISTANCE USED WITH VARIOUS THREADED STUDS AND REBAR Table B1: Stud Size Hole Dia. 5.8 GRADE THREADED STUDS EMBEDMENT DEPTH, hef M M M M M M M M M M Depth hef, Failure Fd,s, Design Table B2: Stud Size Hole Dia. 8.8 GRADE THREADED STUDS EMBEDMENT DEPTH, hef M M M M M M M M M M Depth hef, Failure Fd,s, Design Table B3: Stud Size Hole Dia GRADE THREADED STUDS EMBEDMENT DEPTH, hef M M M M M M M M M M Depth Steel Element Failure hef, Failure Fd,s, Design V R2 4 MELBOURNE Logistics Street, Keilor Park VIC 3042 SYDNEY ADELAIDE

6 VF22PRO Table B4: Stud Size Hole Dia. A4-70 STAINLESS STEEL STUDS EMBEDMENT DEPTH, hef M M M M M M M M M M Depth hef, Failure Fd,s, Design Table B5: Stud Size Hole Dia. A4-80 STAINLESS STEEL STUDS EMBEDMENT DEPTH, hef M M M M M M M M M M Depth hef, Failure Fd,s, Design Table B6: Bar Dia. Hole Dia. HIGH BOND REINFORCING BARS Fyk = 500N/mm 2 EMBEDMENT DEPTH, hef Depth hef, Failure Fd,s, Design Steel Element Failure For more information call sales@allfasteners.com.au 5

7 TECHNICAL DATA SHEET: VF22PRO Chemical Injection System CHARACTERISTIC AND DESIGN LOAD RESISTANCES FOR THREADED STUDS Based On Characteristic Bond Strengths For hef 4d (minimum embedment) to 20d Table C1: Anchor Characteristic Nrk NON-CRACKED CONCRETE Vrk Design Nrd Vrd Recommended Nrec 9.19 M M M V R2 M M M M M M M Vrec Table C2: Characteristic Nrk Vrk CRACKED CONCRETE Design Nrd Vrd Recommended Nrec Vrec Nominal Embedment See last page for table Notes 6 MELBOURNE Logistics Street, Keilor Park VIC 3042 SYDNEY ADELAIDE

8 VF22PRO BOND STRENGTH FACTORS - THREADED STUDS Influence of concrete strength on combined pull out and concrete cone resistance Table D1: Concrete Strength N/mm2 (MPa) C15/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60 Non cracked fc = Cracked fc = Influence of environmental conditions in NON-CRACKED concrete Table D2: Threaded Rods M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 Temp I 40 C / 24 C Temp II 80 C / 50 C Dry and Wet Influence of environmental conditions in CRACKED concrete Table D3: Threaded Rods M8 M10 M12 M16 M20 M24 M27 M30 Temp I n/a n/a n/a n/a 40 C / 24 C Dry and Wet Temp II n/a n/a n/a n/a 80 C / 50 C See last page for table Notes For more information call sales@allfasteners.com.au 7

9 TECHNICAL DATA SHEET: VF22PRO Chemical Injection System CHARACTERISTIC AND DESIGN LOAD RESISTANCES FOR REBAR For REBAR based on characteristic bond strengths for hef 4d (min embedment) to 20d Table E1: Rebar Ø Characteristic Nrk NON-CRACKED CONCRETE Vrk Design Nrd 8.71 Vrd Recommended Nrec V R Vrec Table E2: Characteristic Nrk Vrk CRACKED CONCRETE Design Nrd Vrd Recommended Nrec Vrec Nominal Embedment See last page for table Notes 8 MELBOURNE Logistics Street, Keilor Park VIC 3042 SYDNEY ADELAIDE

10 VF22PRO BOND STRENGTH FACTORS REBAR Influence of concrete strength on combined pull out and concrete cone resistance Table F1: Concrete Strength N/mm2 (MPa) C15/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60 Non cracked fc = Cracked fc = Influence of environmental conditions in NON-CRACKED concrete Table F2: Rebar Ø 8 Ø 10 Ø 12 Ø 14 Ø 16 Ø 18 Ø 20 Ø 22 Ø 25 Ø 28 Ø 32 Temp I 40 C / 24 C Dry and Temp II Wet 80 C / 50 C Influence of environmental conditions in CRACKED concrete Table F3: Rebar Ø 8 Ø 10 Ø 12 Ø 14 Ø 16 Ø 18 Ø 20 Ø 22 Ø 25 Ø 28 Ø 32 Temp I 40 C / 24 C Dry and n/a n/a n/a n/a Temp II Wet 80 C / 50 C n/a n/a n/a n/a See last page for table Notes For more information call sales@allfasteners.com.au 9

11 TECHNICAL DATA SHEET: VF22PRO Chemical Injection System MATERIAL PROPERTIES FOR GRADES OF OTHER THREADED ROD AND REBAR Threaded Studs in Tensile Table G1: Stud Ø Stud Grade 8.8 Stud Grade 10.9 Stud Grade A4-70 Stud Grade A4-80 Nrk, s (kn) Nrd, s (kn) Nrk, s (kn) Nrd, s (kn) Nrk, s (kn) Nrd, s (kn) Nrk, s (kn) Nrd, s (kn) M M M M M M M M M Threaded Studs in Table G2: Stud Ø Stud Grade 8.8 Stud Grade 10.9 Stud Grade A4-70 Stud Grade A4-80 Vrk, s (kn) Vrd, s (kn) Vrk, s (kn) Vrd, s (kn) Vrk, s (kn) Vrd, s (kn) Vrk, s (kn) Vrd, s (kn) M M M M M M M M M Rebar in & Table G3: Rebar BSt 500 to DIN 488 Rebar Ø Nrk, s (kn) Nrd, s (kn) Vrk, s (kn) Vrd, s (kn) Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø See last page for table Notes Nrk, s = Tensile Characteristic Vrk, s = Characteristic Nrd, s = Tensile Design Vrd, s = Design V R2 10 MELBOURNE Logistics Street, Keilor Park VIC 3042 SYDNEY ADELAIDE

12 VF22PRO INFLUENCES OF ANCHOR SPACING AND EDGE DISTANCE Effect of Anchor Spacing - Table i1: Anchor Spacing STUD / REBAR DIAMETER Anchor Spacing TENSION Edge Distance Anchor Spacing SHEAR For more information call sales@allfasteners.com.au 11

13 TECHNICAL DATA SHEET: VF22PRO Chemical Injection System Effect of Edge Distance - Table i2: Edge Distance STUD / REBAR DIAMETER Edge Distance Effect of Edge Distance - Table i3: Edge Distance STUD / REBAR DIAMETER Edge Distance V R2 12 MELBOURNE Logistics Street, Keilor Park VIC 3042 SYDNEY ADELAIDE

14 VF22PRO CURING TIMES & SERVICE TEMPERATURES Minimum Curing Time Table J1: Concrete Temperature Working Time Minimum curing time in DRY concrete Minimum curing time in WET concrete -10 C * 50 min 4 hrs x 2-5 C * 40 min 3 hrs x 2 Full cure 24 hours All specifications based on supplied mixer * Resin temperature must be at least 20 C 5 C to 9 C 20 min 1.5 hrs x 2 10 C to 19 C 9 min 60 min x 2 20 C to 29 C 5 min 30 min x 2 30 C to 39 C 3 min 20 min x 2 Temperature Ranges Service temperature range: Range of ambient temperatures after installation and during the lifetime of the anchor. Short term temperature: Temperatures within the service temperature range which vary over short intervals, e.g. day/night cycles and freeze/thaw cycles. Long term temperature: Temperature, within the service temperature range, which will be approximately constant over significant periods of time. Long term temperatures will include constant or near constant temperatures, such as those experienced in cold stores or next to heating installations. Table J2: Temperature Range Concrete Service Temperature Maximum Long Term Concrete Temp Maximum Short Term Concrete Temp Range I -40 C to 40 C 24 C 40 C Range II -40 C to 60 C 50 C 80 C PHYSICAL PROPERTIES Table K1: N/mm2 (MPa) Test Method Compressive Strength 73.0 EN ISO 604 / ASTM 695 Flexural Strength 25.0 EN ISO 178 / ASTM 790 Flexural Modulus EN ISO 178 / ASTM 790 Tensile Strength 14.6 EN ISO 527 / ASTM 638 E Modulus EN ISO 527 / ASTM 638 VOC Content A+ Rating - The product has a shelf life of 12 months from the manufacture date when stored correctly. This product should be stored between 5 C and 25 C. For more information call sales@allfasteners.com.au 13

15 TECHNICAL DATA SHEET: VF22PRO Chemical Injection System INSTALLATION PARAMETERS: DRILLING HOLE CLEANING AND INSTALLATION 1 1. Using a rotary hammer drill a hole into the base material to the required diameter & embedment depth for the selected anchor using a carbide drill bit (see Table L1.). NOTE: Not to be installed in diamond cored hole. ATTENTION Standing water in bored hole must be removed before cleaning. 2 x2 x2 2A. Starting from the bottom of the bored hole, blow the hole clean of debris and containments using compressed air (min. 6 bar) or with a hand pump for a minimum of two times. If the bottom of bored hole cannot be reached an extension shall be used. A hand pump can be used for anchor/bore sizes up to 20 mm in diameter. For bore holes larger than 20 mm or deeper than 240 mm, compressed air (min. 6 bar) must be used. 2B. Brush the hole with the appropriate sized wire brush (see Table L2.) a minimum of two times. A hand brush shall be used for standard anchor embedment. If the bottom of bored hole cannot be reached a rotary percussive brush adaptor and extension shall be used. 2 x2 x2 Repeat Step 2A. The hole will be cleared once more using compressed air. After cleaning, the bored hole must be protected against re-contamination in an appropriate manner until the mortar has been dispensed into the hole. If necessary the hold cleaning will need to be repeated directly before dispensing the mortar. If the area is surrounded by flowing water ensure the bored hole is not contaminated again once cleaned Attach a supplied static-mixer nozzle to the cartridge and load the cartridge in the correct dispensing tool. For every working interruption longer than the recommended working time (see Table J1.) as well for new cartridges a new static-mixer nozzle shall be used. Prior to inserting the anchor rod into the filled bored hole, the embedment depth shall be marked on the anchor rods. 4 5cm 4. Prior to injection into the bored hole, squeeze out separately a minimum of three full strokes and discard any non-uniform mixed adhesive components until mortar shows a consistent colour Inject adhesive starting from the bottom of the hole, fill the hole to approximately 2/3 with the adhesive. Slowly withdraw the static-mixer as the hole fills to avoid creating air pockets. For embedment larger than 190mm an extension nozzle shall be used. For overhead and horizontal installation in bored holes larger than Ø 20 mm a piston plug and extension nozzle shall be used. Observe the gel/working times given in Table J1. V R2 14 MELBOURNE Logistics Street, Keilor Park VIC 3042 SYDNEY ADELAIDE

16 VF22PRO 6 6. Push the threaded rod or rebar into the hole while turning slightly to ensure positive distribution of the adhesive until the embedment depth is reached. The anchor should be free of dirt, grease, oil and other foreign containments. 7 t cure Be sure that the anchor is fully seated at the bottom of the hole and that excess mortar is visible at the top of the hole. If these requirements are not maintained, the application has to be renewed. For overhead application the anchor rod should be secured i.e. with wedges 7. Allow the adhesive to cure to the specified time prior to applying any load or torque. Do not move or load the anchor until it is fully cured (see Table J1.) 8 8. After full curring, the add-on/fixture can to installed with the max torque applied (see Table L1) by using a calibrated torque wrench. t inst Table L1: Threaded Rod M8 M10 M12 M16 M20 M24 Nominal Drill Bit Ø d o Range of anchor depth h ef h ef,min and bore hole depth h O h ef, max Ø of clearance in fixture d f Torque (MAX) t inst (Nm) Minimum Depth of Base Material h min h ef + 30mm 100mm h ef + 2 d o Minimum Spacing S min Minimum Edge Distance C min Rebar Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Nominal Drill Bit Ø d o ALLFASTENERS Chem Stud M8 M10 M12 M16 M20 M24 Effective Anchorage Depth h ef,rec Fixture Thickness t fix,min h min d O h ef h O h min t fix d a = hole diameter = effective anchorage depth = depth of drilled hole = base material thickness = fixture = anchor diameter d O h ef = h o t fix d a For more information call sales@allfasteners.com.au 15

17 TECHNICAL DATA SHEET: VF22PRO Chemical Injection System Cleaning & Setting tools Table L2: Anchor Ø Size Drill Bit Ø Wire Brush Ø, do Wire Brush min. Ø Piston Plug Threaded Rod Rebar M M M M M #24 M #28 M #32 M #35 Ø Ø Ø Ø Ø Ø #24 Ø #32 Ø #35 Ø #38 Hand Pump (vol. 750ml) 12BPUMP Drill bit diameter (do) : 10mm to 20mm Compressed Air Tool (min. 6 bar) Drill bit diameter (do) : 10mm to 40mm Applicator Tool 12CAG ml 10:1 V R2 16 MELBOURNE Logistics Street, Keilor Park VIC 3042 SYDNEY ADELAIDE

18 VF22PRO NOTES PAGE 3: Typical characteristic and design resistance performance with 5.8 grade studding and associated installation data All data is based on correct installation - see instructions No influence of edge and spacing Minimum base material thickness hef +30mm >100mm for M8 to M12 and for M16 to M30 hef +2 d hef range minimum or 4d whichever is greatest to 20d Concrete strength C30/37 - fc cube = 37N/mm2 (32MPa) 5.8 grade stud Temperature range I maximum long term / short term temperature +24/40oC PAGE 4-5: Design Resistance with various stud strengths, material and rebar. Note 1 for stainless steel tensile strength is 500N/mm2 (500MPa) Note 2 for stainless steel tensile strength is 700N/mm2 (500MPa) Data shown below the minimum embedment depth is for reference only. Please refer to manufacturer for advice. PAGE 6 : Characteristic and Design Load resistances based on characteristic bond strengths for hef 4d (minimum embedment) to 20d All data is based on correct installation - see instructions No influence of edge and spacing Minimum base material thickness hef +30mm >100mm for M8 to M12 and for M16 to M30 hef +2 d hef range minimum or 4d whichever is greatest to 20d Concrete strength C30/37 - fc cube = 37N/mm2 (32MPa) Temperature range i maximum long term / short term temperature +24/40oC PAGE 7 & 9: Bond Strength Factors Select concrete strength and environmental condition and apply to bond strength table on page 6 & 8 PAGE 10: Material Properties for grades of other threaded rod and rebar All grades shown for information M30 studding is 8.8 grade instead of 5.8 grade. >M27 for A4-70 tensile strength of 500N/mm2, instead of 700N/mm2 M30 for A4-70 tensile strength of 500N/mm2 (500MPa), instead of 700N/mm2 (700MPa) Safety factor is 1.5 tension and 1.25 shear for all carbon steel Safety factor is 1.87 for stainless steel, up to M24, M27 to M36 is 2.86 Safety factor is 1.56 for stainless steel in shear, up to M24, M27 to M36 is 2.37 Safety factor is 1.4 tension and 1.5 shear for BSt 500 rebar Partial Safety Factors for pages 3-6, 8: 1.5 for all sizes studs 1.8 for all sizes rebar IMPORTANT: Information, specifications, procedures and recommendations provided ( information ) are based on our experience and we believe this to be accurate. No representation, guarantee or warranty is made as to the accuracy or completeness of the information or that use of the product will avoid losses or damages or give desired results. It is purchaser s sole responsibility to test and determine the suitability of any product for the intended use. Tests should be repeated if materials or conditions change in any way. No employee, distributor or agent has any right to change these facts and offer a guarantee of performance. NOTE TO USER: by ordering/receiving product you accept the ALLFASTENERS General Terms and Conditions of Sale applicable in the region. Please request a copy if you have not received these. These Terms and Conditions contain disclaimers of implied warranties (including but not limited to disclaiming warranties of fitness for a particular purpose) and limits of liability. For more information call sales@allfasteners.com.au 17