CSA. Crompton Greaves UKAS QUALITY MANAGEMENT 008 EVERYDAY SOLUTIONS ISO 9001

Transcription

1 CSA ISO 9001 UKAS QUALIY MANAGMN 008 Crompton Greaves VRYDAY SOLUIONS

2 L MOORS DIVISION Crompton Greaves Ltd., a pioneering leader with more than 6 years of experience and expertise in the management of electric energy, is today India's largest private sector enterprise in electrical engineering. he Company has manufacturing units in India, branch offices in India and many distributors all over the world. Recently Crompton Greaves has acquired Pauwels Group Belgium and their ransformer manufacturing facilities in countries to reckon its position in International market. oday CG is amongst the top manufacturer of transformer in the world. It is also the undisputed leader in India and a recognized manufacturer in International market for many other products including L Motors. L Motors division, for the past six decades has lead the industry in India developing motors that deliver greater performance and reliability while using less electricity. he motors are manufactured at the Crompton Greaves Stateoftheart plant at Ahmednagar, consistently ensuring conformance to International standards for energy conservation and environment preservation. NRGY FFICIN MOORS Crompton Greaves has developed a complete range of high efficiency motors conforming to mandated efficiency standards of ff level 1 as per CMP or PAct 92 nergy fficient standard as per NMA MG1 or other applicable standards in rest of the world. he efficiencies are tested as per CSA 390, Method 1 (equivalent to I 1, Method B) calling for actual measurement of stray load losses. ach motor is tested in sophisticated test plant with high accuracy test equipments and data acquisition instrumentation. he test plant is approved by CSA. hese motors are available in FC construction in IC and NMA frames for use in safe areas and also in flameproof enclosure for use in Hazardous areas. Motors are marked with CSA for PAct efficiencies and safety compliance. he motors are listed by DO. DO No. CC0A Special design Features : fficiencies at 0% and % load are close to the full load efficiencies for true energy saving. nergy efficiency is achieved by the following steps in design and construction of the motors Lowloss and superior magnetizing quality cores are used to minimize iron loss Stator and rotor lamination designs are optimized to reduce copper loss. hicker conductors and more copper contents reduce copper loss due to low resistance. Friction & Windage losses are reduced by optimized design of fan and fan cover. he components are made with high accuracy and close tolerances to maintain uniform air gap between stator and rotor and reduce stray load losses. he Aluminium Motors are featured with MultiMount facility. By simply changing the position of the feet, the user is able to obtain right, left or top mounted terminal box positions. By replacing the driving end endshield with a face or flange endshield, the motor mounting can be changed to face / flange. Benefits : Higher efficiency is available from 0 % to 0 % load. he ff curve is almost flat resulting in higher energy savings as in most of the cases the motor is not always fully loaded. he special design features also result in lower operating temperatures, which enhance the life of motor and reduce the maintenance costs. hese motors have inherently low noise and vibration and help in conservation of environment. Crompton Greaves energy efficient motors are packed with a unique feature, which no other manufacturer offers. hese motors have high power factor compared to other ff1 motors available in market. he higher power factor reduces the currents in the supply cables thus reducing the cable loss, Sometimes this allows even a lower cable size saving tremendously on capital costs. Saving is also made by reducing capacitors required to improve power factor. Manufacturing range: 0.18 kw to 0 kw, (2 pole to 8 pole) Frame sizes: 63 to 00 for FC to 31 for Flame proof he entire range is available in IC frames sizes (metric range) and also in NMA frames Conform to following standards: NMA MG1 CSA39093 CMP FF1 Category MPS High fficiency level as per AS/NZS 139. IMPORANC OF NRGY FFICINCY : Growing cost of energy calls for power saving at each possible step of manufacturing. lectric motor driven systems used in industrial processes consume more than 0 percent of electricity used in industry, hence best possible technology is being applied for achieving highest possible efficiency values. NRGY COS & LIF IM COS : If we compare initial purchase price of the motor with the cost of energy it uses over it working lifetime, the initial cost represents less than two percent of its lifetime cost in most of the cases. nergy cost for a 1 years usage at $0.1 / kwh is staggering $0 as compared to buying cost of $216. Also the energy kwh rate is likely to only go up in future.

3 0 Hz FF 1 PRFORMANC DAA 3 PHAS FC SCR NRGY FFICIN INDUCION MOOR VOLAG : 1 YP : SQUIRRL CAG (SCR) DGR OF PROCION : IP FRQUNCY : 0 Hz RAING : CONINUOUS FRAM SIZ : GD ALUMINIUM INSULAION : CLASS 'F' ND CAS IRON AMBIN : 0 DG C MP. RIS(R) :DGC OUPU P FFICINCY (%) POWR FACOR DOL SG. N O FRAM FL FLC FL FL 3/ 1/2 FL 3/ 1/2 SG. SG.C PO GD. 2 W. kw HP L SIZ RPM AMPS. Kgm LOAD LOAD LOAD LOAD % FL % FLC % FL KGM. 2 kg GD GD GD /1 8 GD90S / GD GD /1 6 GD /1 8 GD90L / GD /1 GD /1 6 GD90S /22 8 GD0L / GD /1 GD90S /22 6 GD90L /2 8 GD0L / GD90S /22 GD90L /2 6 GD0L /32 8 GD1M / GD90L /2 GD0L /32 6 GD1M / GD0L /36 GD1M /2 6 GD132S / GD132S / GD132S /68 6 GD132M / GD132S /68 GD132M / NDM NDM NDM NDL NDM NDM NDL ND1L NDM NDM NDL ND1L

4 0 Hz FF 1 OUPU P FFICINCY (%) POWR FACOR DOL SG. N O FRAM FL FLC FL FL 3/ 1/2 FL 3/ 1/2 SG. SG.C PO GD. 2 W. kw HP L SIZ RPM AMPS. Kgm LOAD LOAD LOAD LOAD % FL % FLC % FL KGM. 2 kg 1 2 NDM NDL ND1L ND0L NDL ND1M ND0L ND22S ND1M ND1L ND0L ND22M ND0L ND0L ND22M NDM ND0L ND22S NDM ND2S ND22M ND22M ND2S ND2M NDM NDM ND2M ND31S ND2S ND2S ND31S ND31M ND2M ND2M ND31M ND31L ND31S ND31S ND31M ND31L ND31M ND31M ND31L ND31L ND31L ND31L ND31L

5 NMA PAct 60 Hz FF 1 PRFORMANC DAA 3 PHAS FC SCR NRGY FFICIN INDUCION MOOR VOLAG : 230/60 OR YP : SQUIRRL CAG (SCR) DGR OF PROCION : IP FRQUNCY : 60 Hz RAING : CONINUOUS FRAM SIZ : GD ALUMINIUM INSULAION : CLASS 'F' ND CAS IRON AMBIN : 0 DG C MP. RIS(R) :DGC OUPU P FRAM FL FLC AMPS FL FFICINCY (%) POWR FACOR DOL SG. PO GD.2 N O L @ Kgm FL 3/ 1/2 FL 3/ 1/2 SG. SG.C %FL KGM.2 W. kw HP 230V 60V V LOAD LOAD LOAD LOAD %FL %FLC kg GD GD GD GD GD GD GD GD GD GD GD GD90S GD GD GD GD90L GD GD GD90S GD0L GD GD90S GD90L GD0L GD90S GD90L GD0L GD1M GD90L GD0L GD1M GD132S GD0L GD0L GD132S GD132M GD1M GD1M GD132M GD132M GD1M GD1M GD132M NDM GD132S GD132S GD132M NDM

6 NMA PAct 60 Hz FF 1 OUPU P FRAM FL FLC AMPS FL FFICINCY (%) POWR FACOR DOL SG. PO GD.2 N O L @ Kgm FL 3/ 1/2 FL 3/ 1/2 SG. SG.C %FL KGM.2 W. kw HP 230V 60V V LOAD LOAD LOAD LOAD %FL %FLC kg.. 2 GD132S GD132M NDM NDL NDM NDM NDL ND1L NDM NDL ND1L ND0L NDL ND1M ND0L ND22S ND1M ND1L ND0L ND22M ND0L ND0L ND22M NDM ND0L ND22S NDM ND2S ND22M ND22M ND2S ND2M NDM NDM ND2M ND31S ND2S ND2S ND31S ND31M ND2M ND2M ND31M ND31M ND31S ND2M ND31M ND31L ND31M ND31M ND31L ND31L ND31M ND31M ND31L ND3L

7 NMA PAct 60 Hz FF 1 OUPU P FRAM FL FLC AMPS FL FFICINCY (%) POWR FACOR DOL SG. PO GD.2 N O L @ Kgm FL 3/ 1/2 FL 3/ 1/2 SG. SG.C %FL KGM.2 W. kw HP 230V 60V V LOAD LOAD LOAD LOAD %FL %FLC kg ND31L ND31L ND31L ND3LX ND3L ND3L ND3LX ND3LX ND3LX ND3LX ND3LX ND3LX ND3LX ND3LX ND00L ND3LX ND00LX ND00L ND00L ND00LX ND00L Applications : he benefits of using these motors are maximum in continuous duty applications like Blowers, Compressors, Fans, xhausters, Pumps etc. Best performance even at partial loads : In many applications the load factor of the motor will range between 60% to %. he efficiency curve of standard motor is drooping in nature i.e there is a sharp fall in efficiency at partial loads. But the energy efficient motors have a flat efficiency curve and hence the fall in efficiency is marginal. hus energy saving is significant even in part loads. % efficiency Load % 1 kw pole efficency pattern 30 std motor 6 % Load eff1 motor 0 Assessing cost effectiveness of energy efficient motors : Savings : Savings are calculated as follows : kw out put of motor in kw 1 efficiency of standard motor 2 efficiency of energy efficient motor kw kw X = _ 1 2 Savings = X * working * working * tariff Hour's days XAMPL 3. kw pole motor in frame ND1M Std motor eff 2 : 8 % eff 1 : 88.3 % Price ff 2 : $166 ff 1: $216 Working hours 16 per day, working days 300 in a year, power rate $ 0.1 per KWH X = RS Savings = X16X300X0.1 = $8 per year xtra investment $ 0 Payback period = 8 months So it makes a great deal of sense to choose an eff1 level motor whenever a motor is needed to drive any applications. Combining this with usual Crompton greaves motors reliability, the wise choice is Crompton greaves FF1 motor.

8 Dimensions Foot Mounting : Frame Sizes 63 to 132M Approximate shipping specifications ype GD A63S GD A1S GD AM GD A90S GD A90L GD A0L GD A1M GD A132S GD A132M General A erminal box B C H K L AA AB AC BB HA HD HD1 BW KK BH ype GD A63S GD A1S GD AM GD A90S GD A90L GD A0L GD A1M GD A132S GD A132M Net weight (kg) Gross weight (kg) Cubage (m ) ype GD A63S GD A1S GD AM GD A90S GD A90L GD A0L GD A1M GD A132S GD A132M IMB mounting M N P S LA Shaft Dimensions ype GD A63S GD A1S GD AM GD A90S GD A90L GD A0L GD A1M GD A132S GD A132M Shaft D F G GD B D DH ype GD A63S GD A1S GD AM GD A90S GD A90L GD A0L GD A1M GD A132S GD A132M MX MX. M6X16 M8X M8X MX22 MX22 MX MX IM B1 mounting M N P S LA M M6 M6 M8 M8 M8 M8 M M

9 HOLS FOR FRAM 0 DRILLD 'S' ON 'M' P.C.D. CONCNRICIY LB LA 8HOLS FOR FRAM 2231 DRILLD 'S' ON 'M' P.C.D. D PRPNDICULARIY MOUNING OPION FLANG IMB / IM3001 IMV1 / IM3011 IMV3 / IM3031 8HOLS 'S X LA' APPD HOLS ON 'M' P.C.D. 31 & ABOV FRAMS ONLY HOLS 'S X LA' APPD HOLS ON 'M' P.C.D. SPACD FOR 2 FRAM N SPIGO P L AUX.RM.BOX FOR SPAC HAR/ HRMISOR FOR ND22 & ABOV AD AC CONCNRICIY 22 30' P N SPIGO D MOUNING OPION FAC IMB1 / IM3601 IMV18 / IM3611 IMV1 / IM3631 F GD N9/h9 Dimensions Flange / Face Mounting : Frame Sizes to 3 G CABL DIVIDING BOX PROVIDD FOR ND22 & ABOV CABL NRY SCRWD FOR 'KK'B.S.CONDUI HOLS 'K' DIA. 'Y'HRADD CNR HOLS AS PR DIN332 D 22 30' FRAM SIZ NDM NDL ND1M ND1L ND0L ND22S ND22M NDS NDM ND2S ND2M ND31S ND31M ND31L M OL FLANG FIXING FAC FIXING N OL. P S LA M OL. N OL. P SXLA MX M16X ND3S ND3M ND3L ND3LX GOMRICAL OLRANCS SHAF AND KY * OVRALL (MAX) D OL. D F OL. GD OL. G Y AD AC L LB HD KK M16x32 Mx0 M2x Nos1" 2 Nos1." 2 Nos2" 2 Nos2." CONCNRICIY IN MICRON SPIGO DIA 'N' FRAM SIZ ND22S ND22M NDS NDM ND2S ND2M ND31S ND31M ND31L ND3 S/M/L ND3LX NORM. 0 D OL PRPNDICULARIY N MICRON OUSID DIA 'P' SHAF DAILS FOR 3000 RPM MOORS 10 D NORM. 0 F OL SHAF GD OL RUNOU IN MICRON G NORM L

10 Dimensions Foot cum Flange / Face Mounting : Frame Sizes to 3 HOLS FOR FRAM 0 DRILLD 'S' ON 'M' P.C.D. CONCNRICIY LA LB L AUX.RM.BOX FOR SPAC HAR/ HRMISOR FOR ND22 & ABOV AD AC 8HOLS 'S X LA' APPD HOLS ON 'M' P.C.D. 31 & ABOV FRAMS ONLY CONCNRICIY 22 30' 8HOLS FOR FRAM 2231 DRILLD 'S' ON 'M' P.C.D. D PRPNDICULARIY HOLS 'S X LA' APPD HOLS ON 'M' P.C.D. SPACD FOR 2 FRAM H P N SPIGO HD P N SPIGO D 22 30' MOUNING OPION FOO CUM FLANG IMB3 / IM01 C B B1 BB BA CABL DIVIDING BOX PROVIDD FOR ND22 & ABOV HA CABL NRY SCRWD FOR 'KK'B.S.CONDUI AA A 0. AB HOLS 'K' DIA. MOUNING OPION FOO CUM FAC IMB3 / IM21 N9/h9 'Y'HRADD CNR HOLS AS PR D DIN 332 F GD G FRAM SIZ A B B1 C NDM NDL ND1M ND1L ND0L ND22S ND22M NDS NDM ND2S ND2M ND31S ND31M ND31L ND3S ND3M ND3L ND3LX FOO FIXING H OL. AA AB BA BB K OL. M OL FLANG FIXING FAC FIXING SHAF AND KY * N OL P S LA M OL. NOL. P SXLA D OL. D F OL. GD OL. G Y MX M16X M16x32 Mx0 M2x0 OVRALL (MAX) AD AC L LB HD KK Nos1" 2 Nos1." 2 Nos2" 2 Nos2." SHAF DAILS FOR 3000 RPM MOORS : PLAS S ON PAG NO. GOMRICAL OLRANCS : PLAS S ON PAG NO.

11 Dimensions Foot Mounting : Frame Sizes to 3 CABL DIVIDING BOX PROVIDD FOR ND22 & ABOV L AUX.RM BOX FOR SPAC HAR/ HRMISOR ABOV 22 & ABOV AD AC 'Y'HRADD CNR HOLS AS PR DIN 332 CABL DIVIDING BOX PROVIDD FOR CABL NRY SCRWD ND22 & ABOV FOR 'KK'B.S.CONDUI AD1 L AC HAR/HRMISOR ABOV 22 & ABOV AUX.RM BOX FOR SPAC N9/h9 F D GD D G H HD1 D H HD C B BA B1 BB CABL NRY SCRWD FOR 'KK'B.S.CONDUI AA HA A AB HOLS 'K' DIA. C B BA AA B1 A 0. BB AB HA HOLS 'K' DIA. MOUNING OPION FOO IMB3 / IM01 IMB6 / IM1 IMB / IM61 IMB8 / IM1 IMV / IM11 IMV6 / IM31 FRAM SIZ A B B1 NDM NDL ND 1M ND 1L ND 0L ND 22S ND 22M ND S ND M ND 2S ND 2M ND 31S ND 31M ND 31L ND3S ND3M ND3L ND3LX FOO FIXING GD Y xdp SHAF AND KYWAY C H AA AB BA BB K D D F G HD M16x32 Mx0 M2x0 OVRALL(MAX) AD AD1 AC L HD1 HA KK Nos1" 2Nos.1." 2Nos.2" 2Nos.2." SHAF DAILS FOR 3000 RPM MOORS FRAM SIZ ND22S ND22M NDS NDM ND2S ND2M ND31S ND31M ND31L ND3 S/M/L ND3LX D OL D F OL GD OL G L

12 Dimensions Foot Mounting : Frame Size 00 L± AD AC N9/h9 F GD D AUX.RMINAL BOX FOR SPAC HAR / HRMISR PROVIDD IF RQD G HD D 'Y'HRADD CNR HOLS AS PR IS:2063 C±1 B±0. B1± 0. BB BA CABL NRY SCRWD FOR 'KK'B.S.CONDUI HOLS 'K' DIA. HA AA A± 0. AB H ARHING RMINALS OF M ON BOH SIDS ALL DIMNSIONS AR IN mm FRAM SIZ FOO FIXING A B B1 C HOL. AA AB BA BB K OL. SHAF AND KY # OVRALL DOL. D F OL. GD G Y AD AC L HD HA KK ND00LX M2x N0S X 3" SHAF DAILS FOR 3000 RPM MOORS SHAF AND KY D OL. D F OL. GDOL. G L Y M2x Dimensions Flange Mounting : Frame Size D P N FLANG FIXING 8HOLS 'S' ON 'M' PCD. M N P S LA LA Crompton Greaves VRYDAY SOLUIONS CG International International Operations Crompton Greaves Limited Jagruti, Kanjurmarg (ast), Mumbai (Bombay) (INDIA) elephones : Direct : / 669 Fax : mail : cgi@cgl.co.in Home Page : CG.ID//NMA/3/0