Flush Head Self Clinching Studs
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- Ada Violet Lynch
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1 SB Flush Head Self Clinching Studs Features Provide permanent male threads in sheets as thin as.040 (1.00mm). Ribbed self-clinching design mounts flush on the back of the sheet while transferring excellent push-out and torque-out resistance. Available in a wide variety of materials, finishes and sizes. Options include: thread locking, anti cross threading, self lubricated threads, and dog point. Part Description Example SBST Z Length Finish L S Flush head studs join mating panels with a standard nut and washer. PENCOM also carries an assortment of nut and washer assemblies (shown). H PF-SB 01/26/17 1
2 GENERAL MATERIAL CODES ST, SS & AL Minimum Sheet Minimum Distance Hole Center to Edge Maximum in Attached Parts H ±.015 S / / Minimum Sheet Minimum Distance Hole Center to Edge Maximum in Attached Parts H ±0.4 S M2.5 x 0.45 M M3 x 0.5 M M3.5 x 0.6 M M4 x 0.7 M M5 x 0.8 M M6 x 1.0 M M8 x M (1) size not available for AL material code. s are gaugeable to within two pitches of the "S max." dimension. A class 3B/5H maximum material commercial nut shall pass up to the "S " dimension. GENERAL MATERIAL CODE S4 (1) Sheet Minimum Distance Hole Center to Edge Maximum in Attached Parts H ±.015 S / (1) Performance may be reduced for studs installed into thicker sheets. s are gaugeable to within two pitches of the "S max." dimension. A class 3B/5H maximum material commercial nut shall pass up to the "S " dimension. PF-SB 01/26/17 2
3 GENERAL MATERIAL CODE S4 ( CONTINUED ) (1) Sheet Minimum Distance Hole Center to Edge Maximum in Attached Parts H ±0.4 M3 x 0.5 M M4 x 0.7 M M5 x 0.8 M M6 x 1.0 M S (1) Performance may be reduced for studs installed into thicker sheets. s are gaugeable to within two pitches of the "S max." dimension. A class 3B/5H maximum material commercial nut shall pass up to the "S " dimension. LENGTH MATERIAL CODES ST, SS & AL L (Length) ± L (Length) ±0.4 M M M M M M M PF-SB 01/26/17 3
4 LENGTH MATERIAL CODE S4 L (Length) ± L (Length) ±0.4 M M M M MATERIAL & FINISH ST SS Description Heat Treated Carbon Steel 300-Series Stainless Steel Finish Z P Finish Description Zinc (SC1) with Type III Clear Chromate per ASTM B 633 Passivated and/or tested per ASTM A 967 AL Aluminum PLN Plain S4 400 Series Heat Treated Stainless Steel P Passivated and/or tested per ASTM A 967 HRB 50 For Use in Sheet Hardness HRB 70 HRB 80 HRB 92 PF-SB 01/26/17 4
5 INSTALLATION MATERIAL CODES ST, SS & AL 1. Prepare correct sized mounting hole in sheet. Do not deburr edges. 2. Insert stud through punch side of hole in sheet and into the anvil as shown below. 3. Squeeze the sheet and stud head between parallel anvil and punch surfaces. Use only enough pressure to seat the stud head flush with the sheet. 4. Anvil with countersink is required for installation in sheets with thicknesses less than.060 (1.52mm) for #2 thru #10 and M2.5 thru M5 thread sizes, and less than.093 (2.36mm) for 1/4 and M6 thread sizes. Anvils and punches may be ordered using the part numbers shown in the tables on page 6, or made from hardened tool steel. B A 45 Punch Sheet L +.125" ( 3.18 mm ) Min. Anvil Anvil with countersink required for installation in sheets with thicknesses less than.060" (1.51mm) (1.52 for #2 thru #10 and M2.5 M3 thru M5 threads sizes, and less than.093" (2.36 (2.40mm) for 1/4" and M6 thread sizes. L +.125" (3.18 mm) Min. Anvil for installation in sheets with thicknesses greater than or equal to 0.60".060" (1.51mm) (1.52mm) for #2 thru #10 and M2.5 M3 thru M5 threads sizes, and greater than or equal to.093" (2.40mm) (2.36 for 1/4", 5/16", M6 and M8 thread sizes. A Installed Installed Punch Sheet Anvil PF-SB 01/26/17 5
6 ANVIL DIMENSIONS MATERIAL CODES ST, SS & AL A B Anvil Part Number <.060".060" Punch Part Number / /.110 TL1706 TL1720 TL / /.136 TL1707 TL1721 TL / /.162 TL1708 TL1722 TL / /.188 TL1709 TL1723 TL , / /.216 TL1710 TL1724 TL1695 <.093".093" / /.295 TL1711 TL1725 TL / / TL1726 TL1695 A B Anvil Part Number < 1.52mm 1.52mm Punch Part Number M / /3.1 TL1713 TL1727 TL1695 M3 3.11/ /3.6 TL1714 TL1728 TL1695 M / /4.1 TL1715 TL1729 TL1695 M4 4.11/ /4.6 TL1716 TL1730 TL1695 M5 5.11/ /5.6 TL1717 TL1731 TL1695 < 2.36mm 2.36mm M6 6.11/ /6.6 TL1718 TL1732 TL1695 M8 8.11/ / TL1733 TL1695 PF-SB 01/26/17 6
7 INSTALLATION MATERIAL CODE S4 1. Prepare correct sized mounting hole in sheet. Do not deburr edges. 2. Insert stud through punch side of hole in sheet and into the anvil as shown below. 3. Squeeze the sheet and stud head between parallel anvil and punch surfaces. Use only enough pressure to seat the stud head flush with the sheet. 4. An anvil with raised ring is required to properly displace the stainless steel sheet material and create the self clinching union. Anvils and punches may be ordered using the part numbers shown in the tables on page 7, or made from hardened tool steel with anvil having a minimum hardness of HRC 55. The anvil D dimension should be measured after every 5,000 installations to ensure conformity with specifications. 95 R2 R1 See Detail C B A 45 Punch Sheet D Anvil Detail Installed PF-SB 01/26/17 7
8 ANVIL DIMENSIONS MATERIAL CODE s4 A B ±.002 C ±.002 D ±.001 R1 R2 Anvil Part Number Punch Part Number TL1734 TL TL1735 TL TL1736 TL TL1737 TL TL1738 TL1695 A B ±0.05 C ±0.05 D ±0.025 R1 R2 Anvil Part Number Punch Part Number M TL1739 TL1695 M TL1740 TL1695 M TL1741 TL1695 M TL1742 TL1695 PENCOM supplies a wide variety of self clinching and press in studs for installation in thin metallic and non metallic sheets. Visit com for more information. PF-SB 01/26/17 8
9 PERFORMANCE MATERIAL CODES st & ss Stud Nut Tightening Torque (in-lbs) Test Sheet (in) Hardness (HRB) Installation Push-out Torque-out (in-lbs) Pull-thru ST 2.3 SS 2.3 ST 5.0 SS 5.0 ST 9.0 SS 9.0 ST 17 SS 17 ST 24 SS 24 ST 27 SS 27 ST 58 SS 58 ST 120 SS 120 Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel (1) Performance data represents the average destructive result when all installation specifications are strictly followed. Variations in panel hole size, thickness, material and installation method will affect the loads. PENCOM strongly encourages testing in the application. PF-SB 01/26/17 9
10 PERFORMANCE MATERIAL CODES st & ss ( CONTINUED ) Stud Nut Tightening Torque (N-m) Test Sheet (mm) Hardness (HRB) Installation (kn) Push-out (N) Torque-out (N-m) Pull-thru (N) M2.5 M3 M3.5 M4 M5 M6 M8 ST 0.41 SS 0.41 ST 0.74 SS 0.74 ST 1.15 SS 1.15 ST 1.70 SS 1.70 ST 3.50 SS 3.50 ST 5.90 SS 5.90 ST 14.2 SS 14.2 Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel Aluminum Carbon Steel (1) Performance data represents the average destructive result when all installation specifications are strictly followed. Variations in panel hole size, thickness, material and installation method will affect the loads. PENCOM strongly encourages testing in the application. PF-SB 01/26/17 10
11 PERFORMANCE MATERIAL CODE AL Nut Tightening Torque (in-lbs) Test Sheet (in) Hardness (HR15T) Installation Push-out Torque-out (in lbs) Pull-thru H34 Aluminum H34 Aluminum H34 Aluminum H34 Aluminum H34 Aluminum Nut Tightening Torque (N-m) Test Sheet (mm) Hardness (HR15T) Installation (kn) Push-out (N) Torque-out (N-m) Pull-thru (N) M H34 Aluminum M H34 Aluminum M H34 Aluminum M H34 Aluminum (1) Performance data represents the average destructive result when all installation specifications are strictly followed. Variations in panel hole size, thickness, material and installation method will affect the loads. PENCOM strongly encourages testing in the application. PF-SB 01/26/17 11
12 PERFORMANCE MATERIAL CODE s4 Nut Tightening Torque (in-lbs) Test Sheet (in) Hardness (HRB) Installation Push-out Torque-out (in lbs) Pull-thru Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Nut Tightening Torque (N-m) Test Sheet (mm) Hardness (HRB) Installation (kn) Push-out (N) Torque-out (N-m) Pull-thru (N) M3 0.9 Stainless Steel M4 2.1 Stainless Steel M5 4.3 Stainless Steel M6 7.2 Stainless Steel (1) Performance data represents the average destructive result when all installation specifications are strictly followed. Variations in panel hole size, thickness, material and installation method will affect the loads. PENCOM strongly encourages testing in the application. Performance may be reduced if installed into thicker sheets. PF-SB 01/26/17 12
13 OPTIONS thread locking element A nylon thread locking element can be applied to the stud threads to prevent loosening due to vibration. To specify, insert PATCH at the end of the part description. Other locking elements such as micro encapsulated epoxy available by request. Ex. SBST Z PATCH Anti Cross Feature PENCOM can provide most studs with the MA Anti Cross Technology. This unique thread design significantly reduces or eliminates thread assembly damage while improving assembly times.contact your PENCOM Account Representative for ordering information. When the misaligned threads contact, the MA ball bearing shaped lead threads reduce friction with internal threads and prevent jamming. Lubricating and Masking The threads actively force themselves into alignment with little resistance improving assembly times and reducing operator fatigue. MA is a registered trademark of MA, Inc. Studs can be supplied with a variety of thread lubricating and masking materials. Available coatings reduce friction, heat buildup and galling during installation and prevent paint, weld spatter and electro deposited undercoatings from adhering to stud threads. Contact a PENCOM Account Representative to discuss your application. PF-SB 01/26/17 13
14 OPTIONS (CONTINUED) DOG POINT A dog point lead in improves location of the mating fastener and protects the beginning threads during engagement. To specify, insert DOG at the end of the part description. Ex. SBST Z DOG L B E C Approx. 45 C ±.005 E ±.010 B Nom. Transitional Length to Full (1) For "L" refer to stud length tables. Maximum dog point diameter is.003" less than minimum minor diameter of 2B nut threads. C ±0.13 E ±0.25 B Nom. Transitional Length to Full M M M M M (1) For "L" refer to stud length tables. Maximum dog point diameter is 0.08 mm less than minimum minor diameter of 6H nut threads. PF-SB 01/26/17 14
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