HELICOPTER, CARGO TRANSPORT CH-47D NSN

Transcription

1 *TM P-1 TECHNICAL MANUAL AVIATION UNIT AND INTERMEDIATE MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) HELICOPTER, CARGO TRANSPORT CH-47D NSN *This manual supersedes TM P-1, dated 24 May DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. HEADQUARTERS, DEPARTMENT OF THE ARMY 15 SEPTEMBER 2003

2 * TM P-1 TECHNICAL MANUAL NO P HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D.C., 15 SEPTEMBER 2003 AVIATION UNIT AND INTERMEDIATE MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) HELICOPTER, CARGO TRANSPORT CH-47D NSN Current as of 15 SEPTEMBER 2003 NOTE: This manual is printed in four volumes as follows: TM P-1, consisting of Table of Contents, Section I and Section II (Groups 02 thru 06). TM P-2, consisting of Table of Contents, Section II (Groups 07 thru 10). TM P-3, consisting of Table of Contents, Section II (Groups 11 thru 60) and Section III (Groups 80 thru 83). TM P-4, consisting of Table of Contents, Section IV I-1 thru I-240. The Table of Contents and Sections I and IV are applicable to the -1, -2, -3, and -4. REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can improve this manual. If you find any mistakes or if you know of a way to improve these procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms) located in the back of this manual, directly to: Commander, US Army Aviation and Missile Command, ATTN: AMSAM-MMC-MA-NP, Redstone Arsenal, AL A reply will be furnished to you. You may also provide DA Form 2028 information to AMCOM via , fax, or the World Wide Web. Our fax number is: DSN or Commercial Our address is: 2028@redstone.army.mil. Instructions for sending an electronic 2028 may be found at the back of this manual im mediately preceding the hard copy For t he Worl d Wide Web use: DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. SECTION I. TABLE OF CONTENTS INTRODUCTION Airframe AlightingGear PowerplantInstl BladesandRotorSystems DriveTrainSystems *This manual supersedes TM P-1, dated 24 May i

3 HydraulicSystems InstrumentSystems ElectricalSystems FuelSystem FlightControlSystems UtilitySystems EnvironmentalControl HoistsandWinches AuxiliaryPowerplant MissionEquipment EmergencyEquipment InstalledAvionicsEquipment SECTION II. REPAIR PARTS LIST GROUP 02 AIRFRAME Structure,Cockpit EnclosureInstl,Cockpit MastsandSupportsInstl,Pitot SupportStructureInstl,FlightControls FormerInstl,Intermediate,CockpitEnclosure FormerInstl,Lower,CockpitEnclosure TrackInstl,Upper,CabinDoor PanelInstl,BeamCover FloorInstl,Cockpit,Cabin,andRamp CockpitStructure,LowerSection Absorber,Vibration,Self-Tuning ElectricalAssy,TunedAbsorber Card,PhaseComparatorCircuit Card,ServoCircuit Actuator,Electromechanical,Linear BoxInstl,Self-Test,VibrationAbsorber Card,TestBoxCircuit FairingInstl,WorkPlatform,HingedForwardPylon FairingInstl,Fixed,ForwardPylon HatchAssembly,ReplaceableEscape,Cabin,LH DoorInstl,Cabin,Upper DoorInstl,Cabin,Lower DoorInstl,CopilotandPilotJettisonable ControlConsoleStructure EquipmentInstl,Cockpit SeatInstl,TroopCommander SeatInstl,PilotandCopilot AcousticInstl,Cockpit Seat(ACA4300) Seat(A ) EquipmentInstl,Cabin AcousticInstl,Cabin ii

4 SeatInstl,Troop Seat,Troop,3-Man Seat,Troop,1-Man PanelInstl,HoistOperator Markings,Interior Markings,Exterior Fuselage,CabinSection StructureInstl,Cabin CoverInstl,AccessTunnel,CabinCrown PanelInstl,Access,ForwardLandingGear PanelInstl,CabinLower CargoHatchHandHoldModInstl Actuator Mechanism Instl, Door, Lower Rescue Hatch Gearbox,RescueHatch DoorInstl,Rescue CoamingInstl,RescueHatch SkinInstl,Cabin,Bottom PodInstl,STA160.00to PanelInstl,FuelPod,STA372.00to PanelInstl,CabinSide,STA160.00to FairingInstl,FuelPod PanelInstl,CabinCrown Crown,Cabin SkinInstl,CabinCrown BaffleInstl,SmokeTunnel DrainLineInstl FormerInstl,STA170.00,LHandRH BeamInstl,ForwardLandingGear StructureInstl,ManualReleaseSystemSupport PodInstl,Fuel StructureInstl,TandemCargoHook BeamInstl,CargoHook TiedownAdapterInstl,STA HardwareInstl,Beam,CargoTiedown Beam,Forward,BL Pod,ForwardAuxiliary Pod,Main Pod,AftAuxiliary PanelInstl,Isolator,AuxiliaryPod Skin,ForwardAuxiliaryPod,LHandRH PanelInstl,Isolator,MainPod Skin,AftAuxiliaryPod,LHandRH TrayInstl,Drip,AftXMSN Tray,Drip,AftTransmission RampInstl,Cargo Ramp,CargoLoading GateInstl,Ramp BeamInstl,RampOutboard,LHandRH iii

5 iv BeamInstl,RampInboard,LHandRH SkinInstl,Ramp Beam Instl, Ramp, BL 20.00, LH and RH Strake Instl, Ramp, LH and RH Door, Cargo Support Instl, Cargo Door, BL 18.00, LH and RH Mechanism Instl, Cargo Door Trolley, Aft, LH and RH Trolley, Forward, LH and RH Actuator Instl, Cargo Door Ramp Motor, Cargo Door Ramp Structure Instl, Aft Fuselage Coaming Instl, Cargo Door Fairing Instl, Work Platform, Engine Fairing Instl, Fixed Lower Pylon Leading Edge Drip Tray Instl, APU Fairing Instl, Aft Landing Gear Drip Pan Instl, Combining Transmission Panel Instl, Access, Aft Landing Gear Drain Instl, Aft Fuselage Pod Instl, STA to Panel Instl, Pod Access Tailcone Instl Fairing Instl, Hinged, Lower Pylon, Leading Edge Support Instl, Antenna, Radar Warning Door Access and Fairing Instl, Engine Panel, Lower Aft Fuselage Tunnel Instl, Ramp Hinge Beam Instl, Lower Aft Fuselage STA to Panel, Aft Crown Skin Instl, Aft Crown Beam Instl, XMSN Support STA to Drag Strut Instl (T55-L-712 Engine) Drag Strut Instl (T55-GA-714A Engine) Pa nel Ins t l, F us el age S ide, S TA to Panel,STA440.00to594.00,LHandRH SkinInstl,STA440.00to594.00,LHandRH XM24MountingBracketsandXM41MountingPlate Pylon,Aft FairingInstl,AftPylon StructureInstl,AftPylon FairingInstl,MidCrown,AftPylon TrailingEdgeInstl,AftPylon DoorInstl,Access,AftTransmission HandgripInstl,AftPylon DoorInstl,Access,DynamicAbsorber Deck Instl, Aft Pylon, WL Deck Instl, Aft Pylon, WL

6 PartitionInstl,Intake,ExhaustandCombiningTransmission Fairing Instl,ForwardCrown,AftPylon GROUP 03 ALIGHTING GEAR LandingGearInstl,Forward Landing Gear Instl,Aft SteeringUnit,Power Cylinder,Actuating,Linear Housing, Swivel, AftLandingGear Wheel,LandingGear ShockStrut,ForwardLandingGear Shock Strut,Aft LandingGear Brake,SingleDisk SkiAssembly,LandingGear,Forward Sk i As se m ly, b Landing Gear, Aft GROUP 04 POWERPLANT INSTALLATION Buildup,EngineDemountable(T55-L-712Engine) Buildup, Engine Demountable (T55-GA-714A Engine) MountingInstl,Engine Screen,Bypass,EngineInlet Cover Instl,EngineAccess(T55-L-712Engine) CoverInstl,EngineAccess(T55-GA-714AEngine) Cone,Exhaust(T55-L-712Engine) Bracket,Former,andRingAssemblies ControlInstl,N1(T55-L-712Engine) Actuator,N1(T55-L-712Engine) Actuator,N2(T55-L-712Engine) Box,N2Control(T55-L-712Engine) TubingandWiringInstl(T55-L-712Engine) TubingandWiringInstl,(T55-GA-714AEngine) ControlAssembly,EngineQuadrant Box,EngineControl(T55-L-712Engine) Panel,FADECControl(T55-GA-714AEngine) Relays, Resistors and Potentiometers, Engine Control (T55-L-712 Engine) Oil SystemInstl,Engine GROUP 05 BLADES/ROTOR SYSTEMS RotorSystemInstl,ForwardandAft ShockAbsorber,BladeLag Blade,RotaryWing,ForwardandAft Head,RotaryWing ControlsInstl,ForwardandAft v

7 GROUP 06 DRIVE TRAIN SYSTEMS DriveSystemInstl,ForwardRotor Transmission,Forward Cover,Upper,ForwardTransmission Housing,Main,ForwardTransmission Pumps, Lube, ForwardTransmission DriveSystemInstl,AftRotor PumpAssembly,Hydraulic(939733) Pump Assembly,Hydraulic(571123) Transmission,Aft Housing,Accessory,AftTransmission Housing, Main, AftTransmission Pumps,Lube,AftTransmission Transmission,Combining Filter, FluidPressure Housing,MainCombiningTransmission PumpingUnit,Hydraulic Transmission,Engine Housing,Main,EngineTransmission LubeInstl,CombiningandEngineXMSN Cooler, CombiningandAftTransmission Fan,TransmissionAft FanAssembly,Vaneaxial( ) Tubing andlubricationinstl,aftrotordriveshaft Shafts,MidRotorDrive Shafts,RotorDrive Tubing Instl, Lubrication, Aft Crown Panel, LH, STA to GROUP 07 HYDRAULIC SYSTEMS ControlInstl,WheelBrake EquipmentInstl,STA95.00to Valve,Solenoid( ) Valve,Solenoid(HP ) Valve,SolenoidCartridge(AD-A620-3D3610,AD-A620-3D3710) Reducer,Pressure(60610) EquipmentInstl,STA120.00to EquipmentInstl,Tunnel,STA160.00to Equipment Instl, STA , Left Side, Below WL Reducer, Pressure (26C26602) Eq u ip men t In stl, S TA t o , B el ow W L Fill Module, Hydraulic Pump Valve, Pressure Actuated Va ve, l Sequence, Ramp Door Valve, Linear Direction Control Eq uip m en t I n stl, S TA t o , A bo ve WL Reservoir/ Cooler ( ) Reservoir/Cooler ( ) vi

8 Module,PowerControl(AE-A620-15) Power Transfer Unit Pump,AxialPiston Motor,Hydraulic Rotating Group,Pump EquipmentInstl,STA Valve,Relief,Pressure Module, Return(AE-A620-23) EquipmentInstl,STA534.00to Accumulator Assy ( ) Accumulator( ) Module(60950) Valve,EngineandAPU(60930) Valve, EngineandAPU(M ) Accumulator,Hydraulic(60910) Accumulator,Hydraulic(HP ) Accumulator,Hydraulic(HP ) WinchInstl,Rescue Valve,Check(3A011-9) Valve, HoistControl(A ) Valve,Solenoid(HP ) EquipmentInstl,CoolingFan,ForwardPylon Fan Assembly,Vaneaxial( ) EquipmentInstl,CoolingFan,AftPylon FanAssembly,Vaneaxial( ) Servovalve,Hydraulic Servocylinder,Swiveling Servocylinder,Pivoting Actuator,PitchAxis Servo Manifold(145H7342-3) Link, Extensible, Pitch Indicator,Cylinder ServoValve Manifold(145H1282-1) Actuator,Thrust Starter,Engine,Hydraulic(420078) Actuator,Cylinder,Ramp Cylinder,HydraulicBrake Accumulator,Hydropneumatic( ) TubingInstl,Hydraulic,NoseCompartmentSTA0.00to Tubing Instl, Hydraulic, Cockpit, Lower Panel and Floor, STA to Tubing Instl, Hydraulic, Heater Compartment, RH, STA to Tubing Instl, Hydraulic, Electronics and Flight Compartment, LH, STA 95.00to Tubing Instl, Hydraulics, Actuators, Forward Transmission, Flight ControlsCompartment,andForwardPylon vii

9 Tubing Instl, Hydraulic, Cabin Ceiling and Side, Lower, LH, STA to Tubing Instl, Hydraulic, Cabin Ceiling and Side, Lower, LH, STA to Tubing Instl, Hydraulic, Crown Panel and Side, LH, STA to Tubing Instl, Hydraulic, Cabin Crown Panel and Tunnel, STA to Tubing Instl, Lower Aft Fuselage, STA to Tubing Instl, Hydraulic, Aft Fuselage, Lower, RH, STA to Tubing Instl, Hydraulic, Aft Crown Panel, LH, STA to Tubing Instl, Hydraulic, Aft Crown Panel, RH, STA to Tubing Instl,Hydraulic,Cabin LowerPanel,andRamp TubingInstl,Hydraulic,AftTransmissionandAPU TubingInstl,AftPylonandCombiningTransmissionArea GROUP 08 INSTRUMENT SYSTEMS Panel,Instrument,Pilots Panel,Instrument,Copilots Pa nel, I strument, n Center (T55-L-712 and T55-GA-714A Engines) Switch,Selector,OilPressure SwitchSelector,Fuel Switch, Subassy, Selector Indicator,OilTemperature Indicator,FuelFlow Switch,Rotary,OilTemperature Switch,Selector ThermometerInstl,FreeAirTemperature Indicator,CruiseGuide SignalConditionerInstl,ForwardPylon,CGI Indicator,LiquidQuantity,UtilityHydraulicReservoir Indicator,LiquidQuantity,FlightControlHydraulicReservoir SignalProcessor,CruiseGuide SignalConditioner,Indicator,Liquid PowerSupply,FuelFlow HeaterInstl,YAWPort RangeMarkings,Instrument TransmitterInstl,RemoteCompass TubingInstl,Equipment,NoseCompartment Tubing Instl, Equipment, Cockpit Lower Panel and Floor, STA to Tubing Instl, Equipment, Crown Panel and Side, LH, STA to TubingInstl,Equipment,CabinCeilingandSide viii

10 GROUP 09 ELECTRICAL SYSTEMS ConsoleInstl,Electrical Generator, AlternatingCurrent A.C.GeneratorAssembly PanelAFCS Control Box, PowerSteering Panel,EngineTrim EquipmentInstl,Nose,Electrical Box, WarningBellandTroopJumpLight Power Supply Torquemeter (T55-L-712 Engine) Panel,Control,HingedOverhead Panel, Power Distribution (LH T55-L-712 and T55-GA-714A Engines) Structure,PowerDistributionPanel,LH Panel, Power Distribution (RH T55-L-712 and T55-GA-714A Engines) Structure,PowerDistributionPanel,RH LightInstl,LandingandSearch BoxInstl,SpareLampStowage Panel, Electrical Power, Heating and Lighting, and Troop Warning/Heater Panel,LightingandEmergencyPower Panel, EngineStart, FuelControl, andhydraulicpower Panel,Hoist/CargoControl Panel,Anti-Ice,InteriorLightingandStickPositionIndicator Panel, Overhead EquipmentInstl,RHPod,Electrical EquipmentInstl,LHPod,Electrical Power Supply(28VS200Y9) Panel,GeneratorControl EquipmentInstl,Cabin Box Instl,Relay,Emergency HookRelease BoxInstl,Relay,HookRelease Grip,HoistOperatorsWinchControl Panel,HoistOperator Box,Switching,Refueling Panel,Precheck Light,Anticollision Box,Relay,FuelSystem EquipmentInstl,Tail,Electrical Box, TroopAlarm Panel,TransmissionandHydraulicMaintenance ControlUnit,LevelSensing CoolingInstl,AvionicsEquipment Fan,Vaneaxial,AvionicsCooling( ) Grip,CyclicControlStick Grip,ThrustLever Panel,MasterCaution(T55-L-712Engine) Panel,MasterCaution(T55-GA-714AEngine) CargoHookLightsandSwitchBox ix

11 GROUP 10 FUEL SYSTEMS Fuel Cell, Forward Auxiliary Pump,Centrifugal Pump,Submerged Transmitter,Liquid Valve,Drain Plate,Vent Fuel Cell, Main FuelCell,AftAuxiliary IntertankConnectionInstl,LH Intertank ConnectionInstl,RH Pump,Fuel Adapter,Refueling Plumbing Instl,Fuel,Fuselage Transmitter,RateofFlow Tubing Instl, Crown, STA to , LH Heater Compartment, STA to120.00,rh TubingInstl,Cabin,STA160.00to440.00,LH TubingInstl,Crown,STA160.00to440.00,RH Tubing Instl,AftFuselage,STA to594.00,LH Tubing Instl, Aft Fuselage, STA to , RH TubingInstl,Powerplant Door, FuelCellAccess Door,AuxiliaryTank GROUP 11 FLIGHT CONTROL SYSTEMS ControlsInstl,Flight,Cockpit ControlsAssembly,Copilot,Cockpit ControlsAssembly,Pilot,Cockpit ControlsInstl,Closet Controls,ThrustandYaw Controls,PitchandRoll Actuator,Electromechanical(SYLC ) Brake,Magnetic,Electromechanical Damper,Viscous Actuator,Electromechanical(145C6100-1and-3) ControlsInstl,Intermediate ControlsInstl,ForwardPylon Ac uator, t Electromechanical ( and ) ControlsInstl,Tunnel Controls Instl, Aft Fuselage ControlsInstl,AftPylon ControlsInstl,MixingComplex ComputerUnit,AFCS Chassis,AFCSComputerUnit Base,AFCSComputerUnit x

12 GROUP 12 UTILITY SYSTEMS Wiper Instl, Windshield ControllerInstl,WindshieldAnti-Icing ExtinguisherInstl,EngineFire Extinguisher,Fire( ) Extinguisher,Fire( ) FireDetectionSystem,EngineCompartment Control, Switch, FireHandle GROUP 13 ENVIRONMENTAL CONTROL SYSTEMS HeaterFuelSystemInstl Fuel Control,Sealed HeaterInstl Fan,Vaneaxial( ) Fan, Vaneaxial( ) IgnitionAssembly,AircraftHeater Valve,CockpitHeat Heater ControlInstl,HeatandVent DuctInstl,CabinHeatandVent Duct Instl,Cockpit BoxInstl,HeaterControl GROUP 14 HOISTS AND WINCHES HandlingSystem,RescueandCargo WinchInstl,RescueandCargo Winch Motor,Winch GROUP 15 AUXILIARY POWERPLANT PowerUnitInstl,Auxiliary GROUP 16 MISSION EQUIPMENT TripleHookInstl Hook,ExternalCargo,Center Hook,Cargo Cylinder,CargoHook AnchorLineInstl StowageInstl,CargoHookLoadingPole TimerandPanelInstl,FlareDispenser ArmorInstl,PilotandCopilotSeat LitterInstl AN/AVS-7HeadsUpDisplayInstl ERFSIIVentFittingDustCapandFuelSystemModificationKit EngineAirParticleSeparator(EAPS)Instl(Aircraft) xi

13 Engine Air Particle Separator (EAPS) Instl (Aircraft/Modification) En gin e A ir P ti ar cl e S epa r ator ( E AP S) Instl AN/ALE-47 Countermeasures Dispenser System GROUP 17 EMERGENCY EQUIPMENT Emergency Equipment (First Aid Kits, Emergency Exit Light, Inertia Swi tc h, P or ta ble F ir e Ex tin gui s her, an d E mer ge nc y Es c ape Ax e) Light,EmergencyExit GROUP 18 INSTALLED AVIONICS EQUIPMENT InterphoneInstl EquipmentInstl,ElectronicCompartment Rack Detail,ElectronicCompartment GlobalPositioningSystem(GPS)AN/ASN FRPA Antenna, GPS Instl FRPA Fairing Assembly, GPS Adapter Trimble Antenna Assembly, GPS AE-4 Amplifier Instl, GPS AE - 4 B ra ket c Assembly Circuit Breaker Instl, GPS Relocation of ARN-148 Omega, GPS AR N -1 4 Tray 8 Adapter Assembly GPS Receiver and Data Loader Instl Channel Assembly Bracket Assembly, Data Loader, GPS MT-6746/A Mounting Tray Canted Console Modification, GPS Tr a n ormer s f Assembly HSI Mode Select Panel Modification Instrument Panel Modification, GPS LightweightDopplerNavigationSystem GPSAntennaInstl CableRouting,AN/ASN-128B TerminalBlockReplacement InstrumentPanelModification AN/ARC-220W/KY-100SecureVoice Processor,KY-100,AN/ARC-220Instl ProcessorBracketAssembly Equipment,Shelf#1Instl ExtenderCableBracketInstl CableRouting,AN/ARC RelayCipherLightInstl CircuitBreakerInstl HFAntennaInstl PowerAmplifier/CouplerInstl OmegaSystemDemodification xii

14 GROUP60BULKITEMS... BULK-1 SECTION III. SPECIAL TOOLS LIST GROUP80AIRFRAMETOOLS... A1-1 A1 GROUP82FLYAWAYITEMS... F1-1 F1 GROUP83GROUNDSUPPORTITEMS... G1-1 G1 SECTION IV. NATIONAL STOCK NUMBER AND PART NUMBER INDEX NationalStockNumberandPartNumberIndex... I-1 xiii/(xiv blank)

15 ORGANIZATIONAL, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) SECTION I. INTRODUCTION 1. Scope. This RPSTL lists and authorizes spares and repair parts; special tools; Test, Measurement, and Diagnostic Equipment (TMDE); and other special support equipment required for performance of organizational, direct support, and general support maintenance of the Helicopter, Cargo Transport, CH-47D. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the Source, Maintenance and Recoverability (SMR) codes. 2. General. In addition to Section I, Introduction, this Repair Parts and Special Tools List is divided into the following sections: a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. The list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the par ts in e a c h gr oup l is t e d in as c end in g f ig ur e and i t em n u m ber se que nc e. Bu lk item s a r e l is t ed name sequence. Repair parts kits are listed separately in their own functional group within Section II. Repair parts for repairable special tools are also listed in this section. Items listed are shown on the associated illustration(s)/figure(s). b. Section III. Special Tools List. A list of special tools, TMDE, and other special support equipment authorized by this RPSTL (as indicated by Basis Of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE column) for the performance of maintenance. c. Section IV. Cross-Reference Index. A list, in National Item Identification Number (NIIN) sequence, of all national stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part numbers appearing in the listing. National stock numbers and part numbers are cross-referenced to each illustration figure and item number appearance. 1