TECHNICAL MANUAL. Approved for public released; distribution is unlimited. I. This copy is a reprint which includes current pages from Change 1 and 2.

Transcription

1 TM P-3 TECHNICAL MANUAL AVIATION UNIT AND INTERMEDIATE MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) FOR HELICOPTER, UTILITY TACTICAL TRANSPORT UH-1H, UH-1M, EH-1H, EH-1X, UH-1V NSN (UH-1H) (UH-1M) (EH-1H) (EH-1X) (UH-1V) I Approved for public released; distribution is unlimited. I This copy is a reprint which includes current pages from Change 1 and 2. Thk manual, supersedes TM O.21O-23P-3, 27 February This manual is to be used with TM O-21O-2SP-1 and TM 55-1 S2O-21O-23P-2, 27 February HEADQUARTERS, DEPARTMENT OF THE ARMY 15 MARCH 1988

2 TM P--3 TECHNICAL MANUAL HEADQUARTERS DEPARTMENT OF THE ARMY NO P--3 WASHINGTON, D.C.,15 March 1988 AVIATION UNIT AND INTERMEDIATE MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) FOR HELICOPTER, UTILITY -- TACTICAL TRANSPORT UH--1B, UH--1C, UH--1H, UH--1M, EH--1H (BELL), UH--1V NSN (UH--1B) (UH--1C) (UH--1H) (UH--1M) (EH--1H) (UH--1V) Current as of 1 January 1988 NOTE: This manual is printed in three volumes as follows: TM P--1, consisting of Table of Contents, Section I, and Section II (Functional Groups 02 thru 06). TM P--2, consisting of Section II (Functional Groups 07 thru 14). TM P--3, consisting of Section II (Functional Groups 16 thru 60), Section III, and Section IV. The Table of Contents, Sections I, and IV are applicable to the --1, --2, and --3. REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes, or if you know of away toimprove the procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form located in the back of this manual directly to: Commander, US Army Aviation and Missile Command, ATTN: AMSAM--MMC--MA--NP, Redstone Arsenal, Al You may also submit your recommended changes by E--mail directly to <2028@redstone.army> or by fax /DSN A reply will be furnished directly to you. Instructions for sending an electronic 2028 may be found at the back of this manual immediately preceding the hard copy DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited TABLE OF CONTENTS LISTING ILLUS Section I. INTRODUCTION Exploded view of UH--1B helicopter Exploded view of UH--1C, UH--1M helicopter Exploded view of UH--1H helicopter Section II. REPAIR PARTS LIST FUNCTIONAL GROUP 02 AIRFRAME Section assembly, forward Change 4 i

3 TM P--3 LISTING ILLUS Section assembly, forward Quick fix1b helicopter, AN/ARQ--33A A Section assembly, helicopter forward Section assembly, helicopter forward Section assembly, helicopter aft Boom assembly, tail Tail boom assembly Tail boom and assembly Fin installation Fin installation Tail boom assembly, 48 ft. system Tail boom, installation Tail boom quick fix 1A A Antenna group, OE--202/ARQ B Antenna support assembly C Antenna cradle installation D Antenna installation AFT APR E Door installation, access, tail, rotor shaft Door installation, access, tail, rotor shaft Fuselage assembly, helicopter forward Fuselage assembly, helicopter forward Door installation, nose Nose installation, cabin Nose assembly, cabin Cutter installation A Windshield installation, chain Door assembly, crew Latch installation, crew door Latch assembly, crew door Door assembly, crew Panel installation Roof installation, cabin Roof installation, cabin Seat installation Seat installation Seat installation Seat assembly aircraft Seat assembly Armor seat installation Seat installation, passenger Seat installation, passenger Seat installation, passenger Seat installation, passenger Crew seat installation A Seat assembly B Head rest assembly C Armrest assembly D Controls installation, seat E Bottom assembly, seat F Blanket installation, soundproofing Blanket installation, soundproofing Door assembly, cargo Door assembly, cargo Latch installation, cargo door ii Change 4

4 TM P--3 LISTING ILLUS Latch installation, cargo door Fuselage assembly, structure aft Fuselage assembly, structure aft Fuselage assembly, structure aft Fuselage assembly, structure aft Fuselage assembly, structure aft Beam assembly Fuselage assembly, structure aft Fuselage assembly, structure aft Fuselage assembly, structure aft Fuselage assembly, structure aft Fuselage assembly, structure Fuselage assembly, structure Fuselage assembly, structure aft Bulkhead installation Door assembly equipment Fuselage assembly, lower left hand Fuselage assembly, lower center Fuselage assembly, lower right hand Fuselage assembly, structure AFT section Antenna installation A Fuselage assembly, structure AFT section Fuselage assembly, structure Floor installation Beam assembly Door installation Cowl installation, forward Cowl installation, forward Cowl installation, forward Cowl installation Cowl installation Cowl assembly Cowl installation, forward left--hand Cowl installation, forward right--hand Baffle assembly, engine air induction Baffle assembly, engine air induction Baffle assembly, engine induction Cowl assembly, engine Cowl installation Fireshield installation, tail rotor driveshaft Mount installation, engine Loose equipment installation, installed Loose equipment installation Loose equipment installation, installed and packaged Pylon mount installation FUNCTIONAL GROUP 03 ALIGHTING GEAR Landing gear assembly skid Skid installation, aft fuselage Float gear installation Landing gear isolation kit A Change 4 iii

5 TM P--3 LISTING PAGE ILLUS FIGURE FUNCTIONAL GROUP 04 POWER PLANT INSTALLATION Power plant installation Power plant installation Engine assembly Engine assembly Engine external oil filter unit assembly A Engine external oil filter B Oil separator (Lubriclone) C Engine air inlet filter installation Engine air inlet filter installation Firewall assembly, power plant Firewall assembly, power plant Firewall assembly, power plant Firewall assembly, aft Firewall assembly, upper aft Particle separator Actuator, linear Actuator, linear Actuator, linear Control installation, power lever Control installation, power lever Control installation, power lever Control installation, power lever Droop compensator installation Droop compensator installation Droop compensator installation Oil system installation, tank Oil system installation, tank Oil system installation Oil system installation, upper tube Oil system installation, lower tube Oil system installation Oil system installation, cooler section Oil system installation, cooler Turbine fan, engine Turbine fan, engine FUNCTIONAL GROUP 05 ROTORS Pylon installation, lower section Pylon installation, lower section Pylon assembly, upper section Pylon assembly, upper section Stabilizer bar assembly Stabilizer bar assembly Hub and blade assembly Hub and blade assembly Hub assembly, main rotor, outboard section Hub assembly, main rotor, outboard section Hub assembly, main rotor Hub assembly, main rotor, inboard section Scissors and sleeve assembly Scissors and sleeve assembly Swashplate and support assembly Swashplate and support assembly iv Change 4

6 TM P--3 LISTING ILLUS Tail rotor installation Damper assembly, stabilizer bar Hub and blade assembly, tail rotor Hub assembly, tail rotor Control quill assembly, tail rotor FUNCTIONAL GROUP 06 DRIVE TRAIN Transmission and mast assembly Transmission assembly, external components Transmission assembly Transmission assembly, external components Transmission assembly Transmission assembly, external components Upper transmission and case assembly Planetary assembly Lower planetary assembly Transmission assembly, lower section Quill assembly, transmission Quill assembly, offset accessory and tail rotor drive Case assembly, main Case assembly, transmission main support Drive and sump assembly Quill assembly, tail rotor Quill assembly Quill assembly, generator Quill assembly, generator offset Quill assembly, accessory drive Quill assembly, dual hydraulic pump and tachometer drive Quill assembly, tail rotor Pump assembly, oil Drive shaft installation, engine to transmission Drive shaft installation A Transmission oil cooler installation Transmission oil cooler installation Filter assembly, transmission oil Filter assembly, transmission oil (w/odds) A Manifold assembly, transmission Shaft installation, tail rotor drive Shaft installation, tail rotor drive Hanger assembly, driveshaft Gear box assembly, 42 degree Quill assembly, gear box, 42 degree Quill assembly, gear box, 90 degree Gear box assembly, 90 degree FUNCTIONAL GROUP 07 HYDRAULIC AND PNEUMATIC SYSTEM Cylinder assembly, cyclic flight control hydraulic Servo cylinder, hydraulic Servo cylinder assembly, hydraulic Change 4 v

7 TM P--3 LISTING ILLUS Hydraulic installation, dual system, module section Modular hydraulic unit assembly Hydraulic installation, dual system, reservoir section Hydraulic flight controls reservoir assembly Hydraulic installation, dual system, lines section Hydraulic installation, dual system, lines section Hydraulic installation, dual system, lines section Hydraulic installation, forward inboard section Hydraulic installation, pump section Hydraulic installation, center section Valve assembly, irreversible flight control Hydraulic installation, aft section Hydraulic installation, aft section Tank, hydraulic fluid Servo cylinder, hydraulic Servo cylinder, hydraulic A Hydraulic installation, armament Hydraulic installation, armament FUNCTIONAL GROUP 08 INSTRUMENT SYSTEMS Panel and pedestal installation, instrument Glare shield assembly Panel assembly, instrument (left hand section) Panel assembly, instrument (center section) Panel assembly, instrument Piping installation, pitot Piping installation, instrument Piping installation, instrument static system FUNCTIONAL GROUP 09 ELECTRICAL SYSTEMS Electrical installation, forward section Electrical installation, forward section Crew light installation A Electrical installation, rescue hoist and door gunners foot mike switch Electrical installation, rescue hoist and discrete signal discriminator Electrical installation, smoke generator Decca navigation sub--system installation Panel assembly, master caution Panel assembly--word caution control Panel assembly, master caution Panel assembly--word caution control Panel, fault--function indicator Panel, fault--function indicator Box, RPM warning control Circuit, card assembly A Equipment installation, nose compartment electrical Equipment installation, nose compartment, electrical vi Change 4

8 TM P--3 LISTING ILLUS Equipment installation, nose compartment, electrical Light, landing Console installation, electrical overhead Console installation, electrical overhead Console installation, overhead A Flare/chaff installation C AC power installation D Panel assembly, electrical overhead console, left--hand forward section Panel installation, circuit breakers, external stores Control assembly, heating Control assembly, heating Panel assembly, heating control Panel assembly, heating control Panel assembly, right--hand, forward section Panel assembly, aft dome light control Control panel assembly, AC and DC power Panel assembly, hydraulic boost control Control panel assembly, external fuel Panel assembly, engine Panel assembly, engine control Panel assembly, engine control Panel assembly, force trim, hydraulic control and chip detector Control panel assembly, hoist, force trim and hydraulic control Panel assembly, control, engine Inverter installation, main and spare Inverter installation, main and spare Battery installation Shelf assembly, battery, aft compartment Battery installation, aft compartment Electrical equipment installation, radio compartment Equipment installation, electrical compartment Equipment installation, upper radio Equipment installation, electrical Equipment installation, aft electrical compartment Electrical installation, pylon Electrical installation, pylon Generator, direct current Generator, direct current Electrical installation, power plant Electrical installation, upper tailpipe fairing Electrical installation, aft section Electrical installation, aft section Starter installation Starter installation Electrical installation glidescope/marker beacon radio receiver, R--1963/ARN A Lighting installation, 5 volts C Installation, altimeter set electronic, AN/APN--209(V) D Change 4 vii

9 TM P--3 LISTING ILLUS Electrical installation, auxiliary fuel system Avionics electrical installation Avionics electrical installation Avionics electrical installation Avionics electrical systems installation kits Avionics electrical systems installation kits Electrical installation, armament kit XM Electrical installation, XM3 armament Electrical installation, XM6E Armament installation, XM Armament installation, electrical Armament installation, electrical FUNCTIONAL GROUP 10 FUEL SYSTEMS Fuel system installation, lower section Fuel system installation, upper center section Modification kit, fuel system A Fuel system installation, upper center section Filter, fluid, pressure assembly Fuel system installation, tank section Fuel system installation, upper tank section Receiver--refueling Fuel system installation, left hand tank section Pump, submerged, aircraft Pump, submerged, aircraft Fuel system installation, right hand tank Lines installation, auxiliary fuel tank Lines installation, fuel and air external auxiliary tanks Lines installation, auxiliary fuel tanks Lines installation kit A External fuel tank installation Auxiliary fuel system FUNCTIONAL GROUP 11 FLIGHT CONTROL SYSTEMS Control installation, collective pitch, forward section Control installation, collective pitch, AFT section Control installation, collective pitch, AFT section Jackshaft installation, collective pitch control Stick assembly, flight control grip and housing assembly Control assembly collective Drive assembly, throttle Control installation, dual removable Grip assembly, control Support and lever assembly viii Change 4

10 TM P--3 ILLUS/ Stick assembly Control installation, fore and aft and lateral cyclic Cyclic installation, fore and aft and lateral center section Lever assembly Control installation, lateral cyclic aft section Control installation, fore and aft and lateral cyclic Control installation, fore and aft and lateral cyclic Control installation, tail rotor forward section Magnetic brake assembly Magnetic brake A Control section Control installation, tail rotor forward aft section Cylinder and support assembly, anti--torque Adjuster assembly Cable installation, tail rotor control aft Cable installation, tail rotor control Cable installation, tail rotor control aft Control installation, synchronized elevator forward Control installation, synchronized elevator forward Control installation, synchronized elevator aft Control installation, synchronized elevator aft Elevator installation, synchronized FUNCTIONAL GROUP 12 UTILITY SYSTEMS Mirror installation Wiper installation, windshield Motor assembly Converter assembly Detection system installation and valve installation, engine bleed air Detection system installation and valve installation, engine bleed air Valve assembly Switch assembly FUNCTIONAL GROUP 13 ENVIRONMENTAL CONTROL SYSTEMS Distribution installation, hot air left--hand section Distribution system installation, forward section Distribution installation, hot air aft right--hand section Distribution system installation, aft section Distribution system installation, aft section Distribution installation, hot air forward section Heater installation winterization auxiliary equipment Installation kit, heater, winterization Heater kit, auxiliary Valve, mixing Blower unit A Heater installation winterization auxiliary Box installation, heater fuel system Distribution installation, hot air left--hand section Change 4 ix

11 TM P--3 ILLUS/ Valve, air distribution Distribution installation, hot air Distribution installation, hot air right--hand section Distribution installation, hot air forward section Valve assembly, heating selector Sensor, air distribution Valve assembly, heating air bleed Heater assembly Blower assembly Blower assembly FUNCTIONAL GROUP 14 HOIST AND WINCHES Suspension installation, cargo Suspension assembly Hook, external cargo A Release assembly, cargo Case and cover assembly Internal rescue hoist installation Actuator, assembly Motor, direct current Winch, aircraft mounting Winch, aircraft mounting Rescue hoist assembly A Boomhead assembly B Winch assembly C Cable hook assembly D Reaction arm assembly E Limit switch assembly F Power side cover installation G Transistor assembly H Heat sink assembly I Blower assembly J Pendant control assembly M FUNCTIONAL GROUP 16 MISSION EQUIPMENT Smoke generator seat, lines and tank tie down installation Curtain installation, blackout Curtain installation, blackout Cable installation, paratroop static line Support assembly, external stores Installation kit auxiliary equipment Cabin cargo, area, miscellaneous items installation A Heat suppression installation Armament installation, XM6E Armament installation, M Armament installation, M5 grenade launcher Rack, bomb, aircraft Armament installation Armament installation, M M23 Mount Assembly A Kit installation, DME B x Change 4

12 TM P--3 ILLUS/ Control installation, jettison emergency Control installation, emergency jettison FUNCTIONAL GROUP 50 REPAIR KITS Section III Section IV FUNCTIONAL GROUP 60 BULK MATERIALS FUNCTIONAL GROUP 80 SPECIAL TOOLS, TEST AND SUPPORT EQUIPMENT Airframe Tools A1 Flyaway Items F1 Ground Support Items G3 National Stock Number and Part Number Index Numerical stock number and supplementary listings Alphamerical part number and supplementary listings Change 4 xi/(xii blank)

13 TM P C1 Figure 424. Smoke Generator Seat, Lines and Tank Tie Down Installation (Sheet 1 of 2) 1736

14 TM P Figure 424. Smoke Generator Seat, Lines and Tank Tie Down Installation (Sheet 2 of 2) 1737