welcome The Growth of HSS Applications MAZAK OPTONICS CORPORATION Keith Leuthold..Technical Sales Director Mazak. Leading edge laser technology.

Transcription

1 welcome MAZAK OPTONICS CORPORATION The Growth of HSS Applications Keith Leuthold..Technical Sales Director Mazak. Leading edge laser technology. 1

2 Mazak. Leading edge laser technology. 2

3 HSS strength to weight ratio is much higher than I beam Mazak. Leading edge laser technology. 3

4 Rock & Roll Hall of Fame in Cleveland, OH Mazak. Leading edge laser technology. 4

5 Rock & Roll Hall of Fame in Cleveland, OH Mazak. Leading edge laser technology. 5

6 University of Iowa, Reiman Gardens & Conservatory Mazak. Leading edge laser technology. 6

7 Safeco field scoreboard Mazak. Leading edge laser technology. 7

8 Steadfast bridges, Fort Payne, AL Mazak. Leading edge laser technology. 8

9 Tunica River Park, Memphis, TN Mazak. Leading edge laser technology. 9

10 new MAZAK OPTONICS CORPORATION FABRI GEAR 220/400 MkⅡ 3D Laser-Cutting Systems Keith Leuthold..Technical Sales Director Mazak. Leading edge laser technology. 10

11 > Over 200 FABRI GEAR tube/pipe cutting lasers are at work globally producing a huge volume of a wide variety of parts used in our daily lives. and now Mazak introduces the new FABRI GEAR MkII series machines. Mazak. Leading edge laser technology. 11

12 Development criteria for FABRI GEAR MkII > Expand the range of laser-cut tube, pipe and structural applications Larger, longer, thicker, heavier applications Wider variation of shapes including I and H- beams, C-channel and angle iron Tighter tolerances Servicing more industries With improved processing speeds Mazak. Leading edge laser technology. 12

13 Contents 1. Application 2. The current way of cutting and it s associated problems 3. Specifications Mazak. Leading edge laser technology. 13

14 1. Application: Tube, pipe and structural > The FABRI GEAR cuts a large range of tube and pipe whether round, square, rectangular or triangular. > In addition, it can completely process I and H-beams, C-channel, angle iron and additional user defined shapes. > The FABRI GEAR features both high precision and great 3D flexibility. Furniture, exercise equipment and other precision pipe applications Material handling, construction, agriculture and military equipment Architectural details and structural construction Mazak. Leading edge laser technology. 14

15 1. Application: Agriculture, construction, military Link Belt USA Mazak. Leading edge laser technology. 15

16 1. Application: Promtractor Mazak. Leading edge laser technology. 16

17 1. Application: Architectural details & structures > Architectural and construction components is an emerging application for laser-cutting equipment. > Design strategies have been implemented in Europe, Asia and the EAU that permit great flexibility, improves strength and can significantly reduce construction time. > Growth in NA tube utilization has created opportunities for laser-cutting applications. Mazak. Leading edge laser technology. 17

18 Mazak. Leading edge laser technology. SIPMA (Poland)

19 Mazak. Leading edge laser technology. SIPMA (Poland)

20 Mazak. Leading edge laser technology. Samart (Thailand)

21 Bauer Built (USA) Mazak. Leading edge laser technology. Confidential

22 Mazak. Leading edge laser technology. Kinze (USA)

23 Contents 1. Application 2. The current way of cutting and it s associated problems 3. Specifications Mazak. Leading edge laser technology. 23

24 Design Features: Done in one strategies Material handling Sawing Machining Drilling Tapping Reaming Punching ONE MACHINE CAN PERFORM ALL THESE STEPS Mazak. Leading edge laser technology. 24

25 A required volume of a variety of pipes/beams to be produced within a required time frame. Automatic Unloading 角パイプから切り出した小物部品 Automatic Loading I 型鋼から切り出した小物部品 FABRI GEAR works like one manufacturing plant. Mazak. Leading edge laser technology.

26 What is the merit of using a 3D cutting head? The FABRI GEAR is equipped with a 3D cutting head B-axis A-axis Mazak. Leading edge laser technology.

27 What is the merit of using a 3D cutting head? True, Precise Slant cut Laser machines with no 3D cutting head 2D laser machine + rotary table or 3D laser machine + 2D cutting head Cutting surface vertical to center Cutting surface at a slant Mazak. Leading edge laser technology.

28 What is the merit of using a 3D cutting head? Precision 3D cutting makes secondary processes (bending, welding, assembly etc.) easier There is a gap between the pipes (using 2D cutting) Because using bevel cutting, there is no gap between the pipes Increase welding process Low quality and lack of weld strength Mazak. Leading edge laser technology. Surface contact with no gap Decreased welding process time High quality and High strength

29 What is the merit of using a 3D cutting head? Maximum Bevel Cutting Maximum angle for bevel cutting is 45 degree on Mild steel (cut by oxygen) and is 30 degree on Stainless (cut by nitrogen) Mild Steel Bevel Cutting by Oxygen Mazak. Leading edge laser technology. Stainless Bevel Cutting by Nitrogen

30 What is the merit of using a 3D cutting head? With A+B axis, it can cut H-beam, C-channel and other irregular pipes/beams Without A/B axis With A/B axis Mazak. Leading edge laser technology.

31 2. Design Features: Large cutting capacities > Rigid construction and four chuck work support system extends your work envelope. Weight Diameter Length Mazak. 31 Leading edge laser technology.

32 What kind of pipe cutting is possible with the FABRI GEAR Both open and closed geometries cross sections of various-shaped materials Mazak. Leading edge laser technology.

33 Tapping unit Mazak. Leading edge laser technology.

34 Design Features: Done in one strategies Mazak. Leading edge laser technology. 34

35 new MAZAK OPTONICS CORPORATION FX TUBE 3D Laser-Cutting Programming System Tim O Donnell, Software Supervisor Mazak. Leading edge laser technology. 35

36 Design Features: Ease of use Mazak. Leading edge laser technology. 36

37 Design Features: Simulation Simulates processing moves of the machine with 3D representation. It provides an interference check for torch, chuck, workpiece, remnant etc. > Detailed model display > Interference check on all model > Simulate chuck movement > Simulate touch sensor and tapping Interference check Tapping, touch sensor simulation Loading/unloading simulation Mazak. Leading edge laser technology. 37

38 Mazak. 38 Leading edge laser technology.

39 END Mazak. Leading edge laser technology.