BOSCHERT COMPACT. Punching Nibbling Forming Marking. simply better!

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1 COMPACT Punching Nibbling Forming Marking simply better!

2 With more than 50 years experience we can guarantee the Boschert quality users worldwide have come to expect. COMPACT The Compact punching machine from Boschert is the perfect machine for the first-time user of CNC punching technology. Advantages: user-friendly graphic programming, high quality with low cost, small floor space requirement. Heavy duty C-frame construction allows working of oversized sheets, by using turning and automatic repositioning function. Control panel 10,5" TFT colour screen, ergonomically designed, it is adjustable and mounted on casters. Floppy disk drive, dual palm buttons, tool change position button, emergency-off. The powerful graphic and conversational software guarantees simple and fastprogramming. It is also available in a PC version. Electrical cabinet Open and easily surveyed panel includes digital control, cooling fan, Frame Solid welded steel construction guarantees the highest stability for punching sheets up to 12,7 mm thickness. Robust construction Widely spaced ball screw and linear guides guarantee positioning accuracy and repeatability. Industrial CPU with RS232 and Modem connection. As an option also available with expanded memory and USB or wireless LAN.

3 COMPACT Rotation Index Stepless 360 degree rotation of all tools up to 105 mm diameter using brushless DC motors and pneumatic indexing of Revotools. The 7-way Revotool was especially constructed for this model. In addition to 6 tools with a diameter of 16 mm each, with a slitting tool of 5 x 30 mm it is possible to punch nearly every contour, allowing complete processing of the sheet without changing tools. Punching head rotation Solid construction with DC motor and measuring system punch 6-station up to max. Ø 20 mm adjustment rings 4-station up to Punching head rotation Index equipment and also stripper height adjustment max. Ø 25 mm 8-station up to max. Ø 16 mm Trumpf standard tooling - easy handling - low cost - punch assembly mounts directly in the punch head without an adapter - long tool life PU stripper die size I Tooling Special 6-station to work on copper bar up to 10 mm 7-station with 6x up to max. Ø 16 mm with cutting tool

4 Technical Data Working area Compact 500 x 1000 (2000) 560 x 1080 mm (2080) Compact 750 x x 2080 mm Compact 1000 x x 2080 mm Compact 1250 x 2000 (2500) 1310 x 2080 mm (2580) Compact 1500 x 2000 (3000) 1560 x 2080 mm (3080) Performance sheet thickness 12,7 mm clamp opening / sheet length hydraulic punching power workpiece weight Revotool 6 mm mm by repositioning 280 kn (optional 400 kn) 200 kg Speeds X- axes 60 m/min Y- axes 30 m/min simultaneous X & Y 67 m/min strokes standard hydraulic 250 strokes/min strokes fast hydraulic 800 strokes/min Toolings Trumpf tooling system punching diameter Revotool Time of tool changing 105 mm or any shape within 105 mm 4 / 6 / 7 & 8 stations 2-4 sec. Revotool 15 sec. manual Axes accuracy during punching process Positioning difference Repeatability + - 0,10 mm + - 0,03 mm Space requirement and weights 2 B (X) T (Y) H Compact 500 x 1000 (2000) 2900 (4000) x 2540 x 2100 mm 5800 (6000) kg Compact 750 x x 3165 x 2100 mm 7500 kg Compact 1000 x x 3790 x 2100 mm 9200 kg Compact 1250 x 2000 (2500) 4000 (5860) x 4410 x 2100 mm (11000) kg Compact 1500 x 2000 (3000) 4000 (6860) x 5058 x 2100 mm (15400) kg Electrical Values standard hydr. / fast hydr. Electrical connecting value 20 / 25 kva Hydraulic motor 4,8 / 11 kw Electrical consumption 2 mm sheet thickness 4,9 / 7,7 kw/h Electrical consumption 4 mm sheet thickness 5,4 / 8,75 kw/h Required fuse 3 x 25 A / 3 x 35 A Pneumatic connecting value Hydraulic oil min. 4 bar 115 / 160 litre 1 Mild steel St 40/mm 2 2 The exact values can be found in each specific installation plan

5 a b c d e f g h More components of the Compact a An L-sheet is provided with all machines for working very small pieces and pre-bent parts. (Standard) b The automatic tool lubrication serves to increase tool life when nibbling stainless steel (VA) and decreases edge burrs in aluminium c Repositioning up to 10 meters and clamp movement without contacting the sheet. 2 robust clamps for sheets up to 200 kg (expandable to 4 clamps). Standard capacitiy up to 7 mm or 12,7 mm when required. (Standard) d Sandblasted, corrosion resistant surface as standard. Balls in the table for heavier sheets and easy handling, brushes in the table for thin or scratch sensitive sheets are also available. e Vacuum slug removal f CNC/CAD software to import DXF-files into machine language, calculated punch time, graphic simulation i j g Nibbling up to 800 strokes / min with integrated oil cooling h Programmable repositioning of the clamps for faster set up of the machine. i Tapping and drilling attachment for threads M3 up to M12 and smaller drilled holes in thicker sheets. j Marking apparatus for marking parts in 10 different fonts. GmbH+Co.KG Lörrach, Postfach 7042 Deutschland Phone Fax info@boschert.de

6 Technical Data Working area Multipunch 1000 x 2000 mm 1060 x 2080 mm Multipunch 1250 x 2500 mm 1310 x 2580 mm Multipunch 1500 x 3000 mm 1560 x 3080 mm Performance sheet thickness sheet length hydraulic punching power workpiece weight Choose Material Clamps for either 7 mm (¼ ) or 12.7 mm (½ ) Revotool: 4 mm (5/32 ) 9999 mm by repositioning 280 kn 200 kg a b c d e f g h Speeds X- axes Y- axes simultaneous X & Y strokes standard hydraulic strokes fast hydraulic 60 m/min 60 m/min 85 m/min 250 strokes/min 800 strokes/min Tooling Trumpf tooling system More components of the Multipunch punching diameter Revotool Time of tool changing 70 mm or any shape within 70 mm 4 / 6 / 8 stations, Shapes fitting within 25 / 20 / 16 mm diameter 1-5 sec. Axes accuracy during punching process Positioning difference Repeatability Space requirement and weights + - 0,10 mm + - 0,03 mm 1 Multipunch 1000 x 2000 weight 6100 x 5338 x 2100 mm kg Multipunch 1250 x 2500 weight 7000 x 5963 x 2100 mm kg Multipunch 1500 x 3000 weight 8060 x 6588 x 2100 mm kg Electrical Values standard hydr./fast hydr. Electrical connecting value 20 / 25 kva Hydraulic motor 4,8 / 11 kw Electrical consumption 2 mm sheet thickness 4,9 / 7,7 kw/h Electrical consumption 4 mm sheet thickness 5,4 / 8,75 kw/h Required fuse 3 x 25 A / 3 x 35 A Pneumatic connecting value min. 4 bar Hydraulic oil 115 / 160 litre 1 The exact values can be found in each specific installation plan a The automatic tool lubrication serves to increase tool life when nibbling stainless steel (VA) and decreases edge burrs in aluminium b Repositioning up to 10 meters and clamp movement without contacting the sheet. 2 robust clamps for sheets up to 200 kg (expandable to 4 clamps). Standard capacitiy up to 7 mm or 12,7 mm when required. (Standard) MULTIPUNCH i c Sandblasted, corrosion resistant surface as standard. Balls in the table for heavier sheets and easy handling, brushes in the table for thin or scratch sensitive sheets are also available. Punching Nibbling Forming Marking Tapping d Vacuum slug removal e CNC/CAD software to import DXF-files into machine language, calculated punch time, graphic simulation f Nibbling up to 800 strokes / min with integrated oil cooling g Programmable repositioning of the clamps for faster set up of the machine. (Standard) h Tapping and drilling attachment for threads M3 up to M12 and smaller drilled holes in thicker sheets. i Marking apparatus for marking parts in 10 different fonts. GmbH+Co.KG Lörrach, Postfach 7042 Deutschland Phone Fax infoak@boschert.de simply better!

7 Boschert Multipunch Auto Tool Change Rotation Index Tool Changer Tooling The Multipunch tool carrousel is mounted at the front of the machine, below table level. The vertical and horizontal axis movements are controlled by ball screws with linear ball guides using double carriages. The rotary axis positions the eight cassettes with a rack and pinion drive. The Multipunch uses Trumpf style tools up to size II (3 ) and Boschert Revotools. It is possible to have up to 64 individual tools, all fully indexable, in the machine. 360 degree stepless rotation of all tools, including Revotools. Maximum diameter of tools is 76.2 mm (3 ). Driven by two brushless DC servo motors. The Revotools are changed by a pneumatic cylinder. Quick change tool cassettes hold the punch, die and stripper and are set off-line so as not to limit machine run time. punch adjustment rings PU stripper die size I With more than 60 years experience we can guarantee the Boschert quality users worldwide have come to expect. 8 station tool carrousel with cassettes that hold punch, die and stripper or Revotool head with 4, 6 or 8 tools. The Multipunch changes tools in 3-5 seconds. Revotools within the same cartridge are changed in less than 3 seconds. Trumpf standard tooling easy handling low cost long tool life long regrind length 6-station up to max. Ø 20 mm Electrical cabinet Open and easily surveyed panel includes digital control, cooling fan, transformers and control. 4-station up to max. Ø 25 mm Frame Solid welded steel construction guarantees the highest stability for punching sheets up to 12,7 mm thickness. Robust construction Widely spaced ball screw and linear guides guarantee positioning accuracy and repeatability. Industrial CPU Includes RS232 and modem connections. Also available with USB and wireless LAN. Control panel 10,5" TFT colour screen, ergonomically designed, it is adjustable and mounted on casters. USB, dual palm buttons, tool change position button, emergency-off. The powerful graphic and conversational software guarantees simple and fast programming. It is also available in a PC version. The programmable small parts chute measures 200 mm x 300 mm. The movement of the chute is controlled by a pneumatic cylinder. 8-station up to max. Ø 16 mm Special 6-station to work on copper bar up to 10 mm