Indonesia Industrial Summit 2018
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1 Indonesia Industrial Summit 2018 Development of Smart Factory to improve Manufacturing Competitiveness towards Industry 4.0 era Pengembangan Smart Factory untuk meningkatkan Manufacturing Competitiveness menuju era Industri 4.0 Jakarta, 5 April 2018 PT. Astra Otoparts Winteq Division
2 Astra Otoparts is the largest group of automotive parts manufacturing and distributing companies in Indonesia
3 Portfolio
4 PT Astra Otoparts Tbk Winteq Division Office /Workshop Address : Jl. Raya Jakarta - Bogor Km. 47 Nanggewer Mekar, Cibinong Bogor Officially Established : March 8, 2006 Employee : 130 people Website : Business Line ENGINEERING SYSTEM INTEGRATION FACTORY AUTOMATION Product & Services Special Purpose Machinery & Robotics Technical Training Our Vision To be innovative & preferred engineering solution center, providing unique manufacturing process and equipment.
5 Process Coverage Casting Process Machining Process Assembly Process Folding Box Forming Process Cleaning Process etc. Loading Unloading Robot Auto Packaging Auto Palletizing ASRS AGV / RGV Assembly Marking etc. Auto Visual Inspection Durability Tester Run Tester Measuring System Leak Tester etc. Automated Machining Line Automated Forging Line Automated Packaging Line Monitoring & Controlling System, etc. Special Purpose Machinery System Inspection and Measuring Line Integration More than 1000 machines & equipments delivered, include export to Japan, Thailand and Vietnam
6 Products and Systems Casting Machine for Engine Piston Milling Machine for Wood Working Cleaning Machine for Engine Block Straightening 2 Roller Machine for Valve Auto Screw Tightening Machine for Engine Piston Machining Line Seat Bottom Stapling for Valve Forging Line Automated Visual Inspection for Piston Casting Wheel Machining Line
7 System Example for Engine Piston Machining Line Aplikasi Sistem Otomasi Robotik untuk melakukan proses loading/unloading (handling) benda kerja (piston) pada proses produksi piston (machining). Multi axis robot, Machine - robot communication, sensors, Auto compensation Automated Visual Inspection for Piston Aplikasi Sistem Otomasi untuk melakukan proses visual inspection pada permukaan piston untuk mengidentifikasi defect menggunakan teknologi vision sensor (camera). Vision sensor, Multi axis robot, Machine - robot communication, Data aqcuisition Thread Inspection Aplikasi Sistem Otomasi Robotik untuk melakukan proses cek pada ulir yang sudah dibentuk pada proses sebelumnya secara otomatis. Multi axis robot, torque sensor, tool change Casting Wheel Machining Line Aplikasi Sistem Otomasi Robotik untuk melakukan proses loading/unloading (handling) benda kerja (velg motor) pada proses produksi velg/wheel rim (machining). Multi axis robot, Machine - robot communication, inspection device
8 Transactional Data : ERP FINANCIAL LOGISTICS QUALITY HR Enterprise INDUSTRY 4.0 IT (Information Technology) Convergence Bridge Speed, Share, Reduction Integrated Control, Power, Safety & Information OT (Operation Technology) Production Floor Data Connection Data Collection Data Analyzing Data Distribution Real-time Data : SENSORS ACTUATOR ROBOTS CONTROLLER MACHINES & EQUIPMENT Head Office every Company must address these issues for Business Sustainability 8
9 SMART FACTORY. Engineering Project Experience. Joint Development with Users. Collaboration with Technology Provider SMART FACTORY Connected Internet of Things CPS (Cyber Physical System) Advanced application in Shop Floor factory level with System Connectivity from Shop to Top Floor. Complex System Monitoring Virtual Factory - Astra Otoparts Winteq Division - Simple Work Step Digitization of Manufacturing Equipment Digital Twin AUTOMATION CONNECTIVITY DIGITALIZATION SENSOR CONTROLLER IIoT PLATFORM ROBOTIC LASER FACTORY AUTOMATION IT INFRASTRUCTURE TECHNOLOGY PLATFORM
10 Why SMART FACTORY? PRODUCTIVITY Source : BELDEN The Connected Factory
11 Where are we? Era of Industry 4.0 PLC Cloud, Internet Electric Actuators Advanced HMI SCADA System Augmented Reality Multi axis Robots Industrial PC Data Monitoring Collaborative and Interconnected Robots Simulation
12 SMART FACTORY. Engineering Project Experience. Joint Development with Users. Collaboration with Technology Provider Connected Internet of Things CPS (Cyber Physical System) Current PROGRESS and FOCUS Complex System Monitoring Virtual Factory - Astra Otoparts Winteq Division - Simple Work Step Digitization of Manufacturing Equipment Digital Twin AUTOMATION CONNECTIVITY DIGITALIZATION SENSOR CONTROLLER IIoT PLATFORM ROBOTIC LASER FACTORY AUTOMATION IT INFRASTRUCTURE TECHNOLOGY PLATFORM
13 Wrap up and Challenges Industry 4.0 as a Journey Smart Factory to aim Productivity Up Having Minimum Requirement Level Fit to purpose Technology High Commitment from High Level
14 Thank You
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