Power Electronics Applications where power electronics makes a real difference

Transcription

1 Power Electronics Applications where power electronics makes a real difference Bill Drury Technical Advisor Emerson: Control Techniques RAEng V.P. Innovation Bristol University EPSRC Centre for Power Electronics Postgraduate Event, 30 June 2014

2 Power Electronics Saving the World Bill Drury Technical Advisor Emerson: Control Techniques RAEng V.P. Innovation Bristol University EPSRC Centre for Power Electronics Postgraduate Event, 30 June 2014

3 Power Electronics Unlimited Opportunities Bill Drury Technical Advisor Emerson: Control Techniques RAEng V.P. Innovation Bristol University EPSRC Centre for Power Electronics Postgraduate Event, 30 June 2014

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5 Unlimited Opportunities 1. Applications / Career Opportunities 2. Innovation 3. An era of Opportunity

6 Unlimited Opportunities 1. Applications / Career Opportunities 2. Innovation 3. An era of Opportunity

7 Applications / Career Opportunities Power Electronics in Perspective

8 Source: The ESCO Report: A Blueprint for UK Economic Growth, 2013

9 Power Electronics - A Global Market 135 billion direct market with 10% CAGR The market is Global and Competitive Multi-national companies with Global design and manufacturing locations The UK is competitive in key Global markets including in the systems area: Aerospace Industrial Drives / Marine Drives / Renewable Energy Converters Automotive HVDC

10 Power Electronics A UK Strength A key Power Electronics Manufacturer > 4bn of Power Electronics product > 40bn of Power Electronics enabled Systems >90% exported An international reputation for Design Design for Global manufacture A strong SME base Driving Innovation & key component supply Established and good routes to market

11 Power Electronics is a UK Success Story World class companies across a number of market sectors + Innovative SME s delivering new approaches and technologies to the market

12 Power Electronics is a UK Success Story Internationally recognised universities educating the next generations of power electronic engineers and expanding the knowledge base through research

13 Power Electronics An Enabling Technology Transport Domestic & Consumer Industrial Energy Commercial

14 Application / Career / Impact Opportunities A SMALL selection of exciting areas

15 Aerospace

16 Impact of Power Electronics Future Power Electronic hardware for airliners will be progressively more power dense than current technology. Power electronics..... are on a steep curve of performance and cost improvement. The power electronics of just 10 years ago were too large and heavy. Quotation from Senior Boeing Technical Executive Source: Aviation Week & Space Technology 28 March 2005

17 Conventional Aircraft Technologies Total Electrical Rating ~175kVA ELECTRICAL WING ICING PROTECTION BLEED AIR HYDRAULIC AVIONICS ENGINE START ENVIRONMENTAL CONTROL SYSTEM APU PRIMARY ELECTRICAL DISTRIBUTION HYDRAULIC MAINS & UNDERCARRIAGE FLIGHT CONTROL & ACTUATION

18 More Electric Aircraft Concept Total Electrical Rating ~1.4MVA WING ICING PROTECTION ENVIRONMENTAL CONTROL SYSTEM UNDERCARRIAGE PRIMARY ELECTRICAL DISTRIBUTION APU UNDERCARRIAGE AVIONICS ENGINE START FLIGHT CONTROL & ACTUATION

19 Aerospace Opportunities As new designs of civil airliner are launched into fleet service between 2015 and 2025, the annual global market for the power electronic content of each shipset will be between around 1225M at today s values. Assuming a successful UK National Strategy is effective in supporting the UK share of the global market at 15% to 20%. Typical annual turnover per employee on OE (Original Equipment) in UK Aerospace is ~ 213k. Core Jobs in high added value manufacturing created/retained will be around other jobs will be indirectly supported elsewhere in UK manufacturing. Significant degree of Vertical Integration of Technical Specialist & Sub-Contractors in the UK based Supply Chain could considerably increase this total. 19

20 Energy (Transmission & Distribution)

21 DECCs UK Energy Flow Chart 2011

22 M R & D Spend on Energy in UK

23 A mature sector with a weak innovation culture (and capability) The lights really could go out!! System capacity is severely limited North of Scotland grid collapsed in April Renewables causing severe system problems Protection and distribution capacity EV loading Disaster waiting to happen.

24 Power Electronics Enabled Smart Energy National/International Regional Community Conventional generation Offshore wind Power quality device Energy storage CHP Heat SMEs PV Energy storage Large industry Communicating device HVDC grid H 2 AC grid Power plants Industry Renewables Waste Demand Information Intermittency Control CHP Power Electronic Control Rail AFV Connections Biofuels Smart Grid EVs DSM Commercial buildings Smart Meters Smart meters Storage Control Consumption Data DSM Control Customers Storage Embedded domestic generation Heat and/or Pow Capacity Storage AFV & Storage Microgeneration

25 Renewables Distribution system can t cope protection & location Intermittent supply brings ENERGY STORAGE into focus

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27 Automotive

28 Automotive

29 Innovation

30 Moore s Law

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32 Can we accelerate innovation? Do we have the tools?

33 2014 Basic Tools

34 1973 Basic Tools

35 Industrial Drives 1973 Thyristor DC Motor 2014 IGBT AC Motor Volume 70% Cost Reliability Functionality

36 Incremental change is not enough Theory induced blindness inhibits radical innovation Understand limitations Challenge convention Strive to make things better Multi-disciplinary Teamworking is vital

37 Cross Sector Opportunities Cross Sector Visibility has decreased Specialist Conferences, Journals & Forums restrict view Power Electronics is in many respects mature - High Reliability has been achieved in many very demanding applications, and this experience should be built on Systems issues (eg EMC) can vary between sectors but the Physics can t! Vocabulary can be an issue

38 Vocabulary Vocabulary is one of the most important aspects of effective working but rarely gets discussed I used to run a training session for cross functional teams

39 Clearly State Objectives of the Project Q: In what Language should the project objectives be written? Simple - Project Charter User Language - User Requirement Specification Design Engineers Language - Functional Requirement Specification Marketing Language - Marketing Plan Accountants Language - Business Plan Manufacturing Language - Manufacturing Plan

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41 BUT that is only part of the problem Power Semiconductor suppliers and users are different animals!!

42 An era of opportunity

43 Technology Driven Innovation REAL WBG devices (SiC, GaN..Diamond?) New High temperature materials impacting passives, motors, cooling etc Control facilitating high performance from non-ideal components at best efficiency, volume/mass & cost New and revitalised converter and system topologies Wireless / cloud based (system) control Improving tools improving design and control optimisation Cross sector leveraging

44 UK plc supporting Power Electronics Since UK Power Electronics Strategy - Oct 2011 The community has focus and direction PowerelectronicsUK IET Power Electronics Community EPSRC committed 44M incl establishing National Power Electronics Centre TSB committed 19M Power Electronics Capability Directory published Moved to co-ordinate Skills activities The needs and opportunities of Power Electronics are being voiced and heard

45 Good Luck!